Removing The Generator; Removing The Starter Clutch; Checking The Starter Clutch - Yamaha XSR 900 2022 Service Manual

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REMOVING THE GENERATOR

• Generator rotor bolt "1"

While holding the generator rotor "2" with the

sheave holder "3", loosen the generator rotor

Sheave holder

Primary clutch holder

• Generator rotor "1"

(with the flywheel puller "2")

• Woodruff key

To protect the end of the crankshaft, place an

appropriate sized socket between the fly-

wheel puller set center bolt and the crank-

• Install the flywheel puller bolts to the threaded

holes of the starter clutch.

• Make sure the flywheel puller is centered over

the generator rotor.

Flywheel puller

Heavy duty puller

GENERATOR AND STARTER CLUTCH

• Starter clutch bolt

• Starter clutch

While holding the generator rotor "1" with the

sheave holder "2", loosen the starter clutch

Sheave holder

Primary clutch holder

• Starter clutch roller

Damage/wear → Replace.

• Starter clutch idle gear

• Starter clutch gear

Burrs/chips/roughness/wear → Replace the

defective part(s).

• Starter clutch gear contact surfaces

Damage/pitting/wear → Replace the starter

clutch gear.

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