Yamaha TMAX 2020 Service Manual page 69

1. Headlight bracket
2. Front brake hose (hydraulic unit to front
brake caliper)
3. Front brake hose (left brake caliper to right
brake caliper)
4. Clamp
5. Front wheel sensor lead
6. Front brake caliper (left)
7. Front wheel sensor
8. Front brake caliper (right)
9. Brake hose holder
10. Plastic locking tie
11. Cover
12. Bracket
A. To hydraulic unit
B. 4.7–4.9 mm (0.185–0.193 in)
C. Any positional relationship for the front
brake hose (hydraulic unit to front brake
caliper) and front wheel sensor lead is
acceptable.
D. Fasten the front brake hose and white tape
section of the front wheel sensor lead with
the clamp. Install the clamp so that the
front wheel sensor lead is located on the
right side.
E. Install the clamp into the hole in the brake
hose holder.
F. Route the front wheel sensor lead through
the brake hose holder.
G. Install the front brake hose with the paint
mark on the outside.
H. Install the brake hose holder with the rota-
tion stopper in contact with the headlight
bracket. When using the dimension "B", it
is not necessary to let the stopper touch
the headlight bracket.
I. Fasten the white tape section of the front
wheel sensor lead with the plastic locking
tie. The plastic locking tie should face
downward with the end cut to 5 mm (0.2 in)
or less.
J. Install the bracket with the identification
mark facing the front.
K. Install the front brake hose (left brake cali-
per to right brake caliper) with the metal
part in contact with the positioning stopper
of the brake caliper. Install the front brake
hose (hydraulic unit to front brake caliper)
by aligning the metal part to the direction of
the metal part of the front brake hose (left
brake caliper to right brake caliper).
L. Install the front brake hose (left brake cali-
per to right brake caliper) with the metal
part in contact with the positioning stopper
of the front brake caliper (right).
M. Hook the brake hose holder onto the oppo-
site brake hose holder to assemble them.
N. Fasten the front brake hose and white tape
section of the front wheel sensor lead with
the clamp. Fasten the front brake hose
(hydraulic unit to front brake caliper) and
front wheel sensor lead so that the front
wheel sensor lead is located on the rear
side. After assembly, you should not be
able to see the clamp fastening the front
wheel sensor lead when looking from the
front of the vehicle.
O. Insert the bracket into the hole on the lower
bracket to assemble it.
P. Face the water drain hole towards the back
of the vehicle.
Q. Assemble the cover and bracket so there is
no interference.
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CABLE ROUTING