Yamaha TDM900 Parts Catalog

Yamaha automobile parts catalogue.
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TDM900
TDM900P
(5PS1)
EUROPE
(5PS2)
OCEANIA
1A5PS−300E2

   Also See for Yamaha TDM900

   Summary of Contents for Yamaha TDM900

  • Page 1

    TDM900 TDM900P (5PS1) EUROPE (5PS2) OCEANIA 1A5PS−300E2...

  • Page 2

    TDM900/TDM900P PARTS CATALOGUE E2002 by Yamaha Motor Co., Ltd. 1st Edition, Apr. 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan...

  • Page 4

    TDM900(5PS1),TDM900P(5PS2) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

  • Page 5

    (1) A label called “Model Label” is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross−refer the “model code − production code No.” in the catalogue to the “model code − production code No. “indicated on the Model Label affixed onto the product concemed.

  • Page 6: Table Of Contents

    ENGINE CYLINDER HEAD ........CYLINDER ......... CRANKSHAFT.

  • Page 7: Cylinder Head, Cylinder

    FIG. 1 CYLINDER HEAD REF. PART NO. DESCRIPTION 1 5PS−11101−00 CYLINDER HEAD ASSY 2 3LD−11133−10 .GUIDE, INTAKE VALVE 3 3LD−11134−10 .GUIDE, EXHAUST VALVE 4 93440−10109 .CIRCLIP 5 91808−16023 .PIN, DOWEL 6 90340−18101 .PLUG, STRAIGHT SCREW 7 90105−06153 .BOLT, FLANGE 8 95617−08625 .BOLT, STUD 9 90338−10150 .PLUG...

  • Page 8

    FIG. 1 CYLINDER HEAD REF. PART NO. DESCRIPTION 27 90109−06044 BOLT 28 90109−06045 BOLT 29 4KG−1111G−00 RUBBER, MOUNT 1 REMARKS...

  • Page 9

    FIG. 2 CYLINDER REF. PART NO. DESCRIPTION 1 5PS−11311−00 CYLINDER 1 2 5PS−11351−00 GASKET, CYLINDER 3 99530−14016 PIN, DOWEL 4 90153−06029 SCREW, HEXAGON 5 90430−06014 GASKET REMARKS...

  • Page 10: Crankshaft. Piston

    FIG. 3 CRANKSHAFT. PISTON REF. PART NO. DESCRIPTION 1 5PS−11400−00 CRANKSHAFT ASSY 2 3LD−11416−00 PLANE BEARING, CRANKSHAFT 1 3LD−11416−10 PLANE BEARING, CRANKSHAFT 1 3LD−11416−20 PLANE BEARING, CRANKSHAFT 1 3LD−11416−30 PLANE BEARING, CRANKSHAFT 1 3LD−11416−40 PLANE BEARING, CRANKSHAFT 1 3LD−11416−50 PLANE BEARING, CRANKSHAFT 1 3LD−11416−60 PLANE BEARING, CRANKSHAFT 1 3 5PS−11631−00...

  • Page 11: Valve

    FIG. 4 VALVE REF. PART NO. DESCRIPTION 1 3LD−12111−01 VALVE, INTAKE (3LD.) 2 3LD−12112−01 VALVE, INTAKE 2 (3LD:) 3 5PS−12121−00 VALVE, EXHAUST 4 1WG−12116−00 SEAT, VALVE SPRING 5 3LD−12113−00 SPRING, VALVE INNER 6 3LD−12117−00 RETAINER, VALVE SPRING 7 3LD−12118−00 COTTER, VALVE 8 51Y−12119−00 SEAL, VALVE STEM 9 1WG−12153−21...

  • Page 12

    FIG. 4 VALVE REF. PART NO. DESCRIPTION 10 3LD−12169−70 PAD, ADJUSTING (2.05) 3LD−12169−90 PAD, ADJUSTING (2.10) 3LD−12169−E0 PAD, ADJUSTING (2.15) 3LD−12169−G0 PAD, ADJUSTING (2.20) 3LD−12169−J0 PAD, ADJUSTING (2.25) 3LD−12169−L0 PAD, ADJUSTING (2.30) 3LD−12169−N0 PAD, ADJUSTING (2.35) 3LD−12169−T0 PAD, ADJUSTING (2.40) REMARKS 10 10 10 10...

  • Page 13: Camshaft. Chain

    FIG. 5 CAMSHAFT. CHAIN REF. PART NO. DESCRIPTION 1 5PS−12171−00 CAMSHAFT 1 2 5PS−12180−00 CAMSHAFT ASSY 2 3 3LD−12176−00 SPROCKET, CAM CHAIN 4 90105−07342 BOLT, FLANGE 5 94591−40138 CHAIN (82RH2015−138L) 6 5PS−12210−00 TENSIONER ASSY, CAM CHAIN 7 5JW−12213−00 GASKET, TENSIONER CASE 8 91314−06020 BOLT 9 3LD−12251−00...

  • Page 14: Water Pump

    FIG. 6 WATER PUMP REF. PART NO. DESCRIPTION 1 5PS−12420−00 WATER PUMP ASSY 2 3LD−12439−00 .O−RING 3 91314−06020 .BOLT 4 99009−12400 .CIRCLIP 5 95024−06012 .BOLT, FLANGE 6 90430−06014 .GASKET 7 93210−33133 O−RING 8 3VD−12459−00 GEAR, IMPELLER SHAFT 9 90201−127E1 WASHER, PLATE 10 91314−06030 BOLT 11 91314−06045...

  • Page 15: Radiator. Hose

    FIG. 7 RADIATOR. HOSE REF. PART NO. DESCRIPTION 1 5PS−12461−00 RADIATOR ASSY 2 5PS−12405−00 BLOWER ASSY 3 90119−06044 BOLT, WITH WASHER 4 1AA−12535−00 PLATE 5 4FL−12462−00 CAP, RADIATOR 6 1KT−12437−00 STOPPER 7 97007−05012 BOLT 8 92907−05600 WASHER, PLATE 9 90467−10038 CLIP 10 5PS−12578−00 HOSE 3...

  • Page 16

    FIG. 7 RADIATOR. HOSE REF. PART NO. DESCRIPTION 28 1AE−12410−00 THERMOSTAT ASSY 29 5PS−12417−00 HOUSING, THERMOSTAT 30 4NX−12413−00 COVER, THERMOSTAT 31 93210−49046 O−RING 32 95027−06020 BOLT, FLANGE 33 95027−06025 BOLT, FLANGE 34 5PS−1244E−00 BRACKET 1 35 95027−06010 BOLT, FLANGE 36 5PS−1244F−00 BRACKET 1 37 5PS−12579−00 HOSE 4...

  • Page 17: Oil Pump

    FIG. 8 OIL PUMP REF. PART NO. DESCRIPTION 1 3LD−13300−00 OIL PUMP ASSY 2 99530−08012 PIN, DOWEL 3 5PS−13329−00 GASKET, PUMP COVER 4 98507−06045 SCREW, PAN HEAD 5 90430−14131 GASKET 6 90387−120W5 COLLAR 7 4NX−13303−00 OIL PUMP ASSY, 2 8 3LD−13371−00 .PLATE 9 3LD−13339−00 GASKET, PUMP COVER...

  • Page 18

    FIG. 8 OIL PUMP REF. PART NO. DESCRIPTION 28 5PS−13417−00 COVER, STRAINER 29 3LD−13113−00 SEAT, CHECK BALL 30 93505−08030 BALL 31 90501−104F9 SPRING, COMPRESSION 32 90387−106W6 COLLAR 33 93210−12790 O−RING 34 11H−13490−00 RELIEF VALVE ASSY 35 93210−10096 O−RING 36 3LD−13151−00 STAY 37 90110−06018 BOLT, HEXAGON SOCKET HEAD...

  • Page 19

    FIG. 8 OIL PUMP REF. PART NO. DESCRIPTION 55 90109−06056 BOLT 56 5PS−13317−00 PLATE, BAFFLE 57 90110−06018 BOLT, HEXAGON SOCKET HEAD 58 5PS−21761−00 GAUGE, LEVEL 59 93210−21190 O−RING 60 5PS−21750−00 OIL TANK ASSY 61 95827−06014 BOLT, FLANGE 62 90445−11026 HOSE 63 90467−10008 CLIP 64 5JX−24188−00...

  • Page 20: Intake, Intake 2

    FIG. 9 INTAKE REF. PART NO. DESCRIPTION 1 5PS−13586−00 JOINT, CARBURETOR 1 2 91317−06020 BOLT 3 90450−63001 HOSE CLAMP ASSY 4 5PS−14414−00 STAY 2 5 95027−06010 BOLT, FLANGE 6 5PS−14411−00 CASE, AIR CLEANER 1 7 5PS−14421−00 CASE, AIR CLEANER 2 8 5PS−14451−00 ELEMENT, AIR CLEANER 9 5PS−14452−00...

  • Page 21

    FIG. 9 INTAKE REF. PART NO. DESCRIPTION 28 5Y9−12491−00 CLAMP 1 29 90450−52602 HOSE CLAMP ASSY 30 90445−08012 HOSE 31 5PS−14568−00 JOINT 32 90119−06214 BOLT, WITH WASHER 33 5PS−1443E−00 PIPE, DRAIN 34 4X7−2149Y−00 FILTER ASSY 35 90445−116H6 HOSE (L570) 36 90467−11106 CLIP 37 5PS−11166−00 PIPE, BREATHER 1...

  • Page 22

    FIG. 10 INTAKE 2 REF. PART NO. DESCRIPTION 1 5PS−13750−00 THROTTLE BODY ASSY 2 5Y9−12491−00 .CLAMP 1 3 5JW−14589−00 .SPRING 4 5DM−14936−00 .SEAT, SPRING 5 98507−05030 .SCREW, PAN HEAD 6 98507−05014 .SCREW, PAN HEAD 7 8CC−14216−10 .SCREW 8 5PS−85885−00 .THROTTLE POSITION SENSOR ASSY 9 98507−05010 .SCREW, PAN HEAD 10 5PS−13938−00...

  • Page 23

    FIG. 10 INTAKE 2 REF. PART NO. DESCRIPTION 28 5JW−24311−00 .PIPE, FUEL 1 29 5FL−14348−10 .PIPE 1 30 5FL−14348−00 .PIPE 1 31 5PS−14103−00 .THROTTLE SCREW SET 32 5JW−14104−00 .AIR SCREW SET REMARKS...

  • Page 24: Exhaust

    FIG. 11 EXHAUST REF. PART NO. DESCRIPTION 1 5PS−14610−00 EXHAUST PIPE ASSY 1 2 36Y−27414−00 .DAMPER, FOOTREST 3 5PS−14628−00 PROTECTOR, EXHAUST PIPE 4 91380−06010 BOLT 5 3VD−14613−00 GASKET, EXHAUST PIPE 6 90179−08410 7 90109−08044 BOLT 8 90201−08753 WASHER, PLATE 9 5PS−14710−00 MUFFLER ASSY 1 10 5PX−14755−00 .GASKET, SILENCER...

  • Page 25: Crankcase

    FIG. 12 CRANKCASE REF. PART NO. DESCRIPTION 1 5PS−15100−00 CRANKCASE ASSY 2 4XV−15138−00 .NOZZLE 1 3 4G0−15138−00 .NOZZLE 1 4 99530−10114 .PIN, DOWEL 5 99530−14016 PIN, DOWEL 6 3LD−11361−00 BOLT, CYLINDER HOLDING 1 7 90105−10560 BOLT, FLANGE 8 90201−11597 WASHER, PLATE 9 95814−06040 BOLT, FLANGE 10 90201−066F0...

  • Page 26

    FIG. 12 CRANKCASE REF. PART NO. DESCRIPTION 28 3LD−15118−00 HOLDER 29 99530−08016 PIN, DOWEL 30 95817−06045 BOLT, FLANGE 31 95817−06070 BOLT, FLANGE 32 5PS−15416−00 COVER, OIL PUMP 33 5PS−15456−00 GASKET, OIL PUMP COVER 1 34 91314−06020 BOLT 35 99530−08012 PIN, DOWEL REMARKS...

  • Page 27: Crankcase Cover 1

    FIG. 13 CRANKCASE COVER 1 REF. PART NO. DESCRIPTION 1 5PS−15411−00 COVER, CRANKCASE 1 2 93317−21288 BEARING 3 93109−12075 OIL SEAL 4 5PS−15451−00 GASKET, CRANKCASE COVER 1 5 99530−08012 PIN, DOWEL 6 5PS−17653−00 SLIDER 7 90109−065A8 BOLT 8 91314−06025 BOLT 9 5PS−1541E−00 STAY, COVER 10 91317−06030...

  • Page 28

    FIG. 13 CRANKCASE COVER 1 REF. PART NO. DESCRIPTION 28 90149−05009 SCREW 29 5PS−15462−00 GASKET, CRANKCASE COVER 3 30 91314−06025 BOLT 31 91314−06030 BOLT 32 99530−08012 PIN, DOWEL 33 5PS−15441−00 HOLDER, CLUTCH CABLE 34 5PS−15425−00 COVER, GENERATOR 2 35 5PS−15463−00 GASKET, CARBURETOR COVER 2 36 583−11126−00 PIPE, BREATHER 3...

  • Page 29: Starter Clutch, Clutch

    FIG. 14 STARTER CLUTCH REF. PART NO. DESCRIPTION 1 5PS−15515−00 GEAR 3 2 3LD−15517−00 GEAR, IDLER 2 3 26H−15521−00 SHAFT 1 4 3LD−15512−00 GEAR, IDLER 1 5 3LD−15590−02 STARTER ONE−WAY ASSY 6 90149−06026 SCREW 7 90201−30008 WASHER, PLATE REMARKS...

  • Page 30

    FIG. 15 CLUTCH REF. PART NO. DESCRIPTION 1 4TX−16150−02 PRIMARY DRIVEN GEAR COMP. 2 5PS−16356−00 ROD, PUSH 1 3 93306−00304 BEARING (B6003C4) 4 4H7−16154−00 PLATE, THRUST 1 5 4TX−16371−00 BOSS, CLUTCH 6 4H7−16321−02 PLATE, FRICTION 7 4TX−16321−00 PLATE, FRICTION 8 5EB−16351−01 PLATE, PRESSURE 1 9 90501−230E4 SPRING, COMPRESSION...

  • Page 31

    FIG. 15 CLUTCH REF. PART NO. DESCRIPTION 25 90201−10119 WASHER, PLATE 26 99009−10400 CIRCLIP 27 3VD−16164−00 PLATE, THRUST 2 28 3VD−16154−00 PLATE, THRUST 1 29 4NX−16181−00 SPACER 1 30 93310−365B8 BEARING REMARKS...

  • Page 32: Transmission

    FIG. 16 TRANSMISSION REF. PART NO. DESCRIPTION 1 5PS−17401−00 MAIN AXLE ASSY 2 93306−30534 BEARING 3 5PS−15163−00 HOUSING, BEARING 1 4 90387−25004 COLLAR 5 5PS−17151−00 GEAR, 5TH PINION (25T) 6 90209−21332 WASHER 7 93440−25084 CIRCLIP 8 5PS−17131−00 GEAR, 3RD/4TH PINION (22T/25T) 9 90387−2513E COLLAR 10 5PS−17161−00...

  • Page 33

    FIG. 16 TRANSMISSION REF. PART NO. DESCRIPTION 28 5PS−17251−00 GEAR, 5TH WHEEL (26T) 29 90201−25M72 WASHER, PLATE 30 90387−2511A COLLAR 31 5PS−17211−00 GEAR, 1ST WHEEL (33T) 32 93102−40008 OIL SEAL 33 5PS−17460−00 SPROCKET, DRIVE (13T) 34 90215−30233 WASHER, LOCK 35 90179−22003 36 90201−20008 WASHER, PLATE 37 278−17424−01...

  • Page 34: Shift Cam. Fork

    FIG. 17 SHIFT CAM. FORK REF. PART NO. DESCRIPTION 1 5PS−18540−00 SHIFT CAM ASSY 2 90149−05321 .SCREW 3 4UN−18542−00 .POINT, NEUTRAL 4 90501−06022 .SPRING, COMPRESSION 5 4UN−18566−00 .PLATE, SIDE 2 6 90110−06060 BOLT, HEXAGON SOCKET HEAD 7 5PS−18511−00 FORK, SHIFT 1 8 5PS−18512−00 FORK, SHIFT 2 9 5PS−18513−00...

  • Page 35: Shift Shaft

    FIG. 18 SHIFT SHAFT REF. PART NO. DESCRIPTION 1 5PS−18101−00 SHIFT SHAFT ASSY 2 90508−32682 .SPRING, TORSION 3 90201−191J4 .WASHER, PLATE 4 99009−19400 .CIRCLIP 5 90201−12575 WASHER, PLATE 6 99001−10600 CIRCLIP 7 5PS−18130−00 SHIFT SHAFT ASSY 8 2H9−18154−00 .COVER, DUST 9 95827−06020 BOLT, FLANGE 10 2H9−18115−00...

  • Page 36: Frame

    FIG. 19 FRAME REF. PART NO. DESCRIPTION 1 5PS−21110−00 FRAME COMP. 5PS−21110−10 FRAME COMP. 2 5PS−21190−00 REAR FRAME COMP. 3 90149−10002 SCREW 4 90111−12001 BOLT 5 90387−14003 COLLAR 6 90105−08047 BOLT, FLANGE 7 90111−12001 BOLT 8 90387−14003 COLLAR 9 90105−08047 BOLT, FLANGE 10 90105−10032 BOLT, FLANGE...

  • Page 37: Fender

    FIG. 20 FENDER REF. PART NO. DESCRIPTION 1 5PS−21511−00−P0 FENDER, FRONT 5PS−21511−00−P1 FENDER, FRONT 5PS−21511−00−P2 FENDER, FRONT 2 90110−06200 BOLT, HEXAGON SOCKET HEAD 3 92014−06020 BOLT, BUTTON HEAD 4 90179−06009 5 90464−18002 CLAMP 6 90387−065T2 COLLAR 7 90202−06170 WASHER, PLATE 8 5PS−21611−00 FENDER, REAR 9 97707−60020...

  • Page 38

    FIG. 20 FENDER REF. PART NO. DESCRIPTION 24 5PS−2471K−00−P1 COVER, TAIL 1 25 5PS−2472K−00−4B COVER, TAIL 2 5PS−2472K−00−P0 COVER, TAIL 2 5PS−2472K−00−P1 COVER, TAIL 2 26 5PS−21651−00−4B COVER, REAR FENDER 5PS−21651−00−P0 COVER, REAR FENDER 5PS−21651−00−P1 COVER, REAR FENDER 27 97707−50012 SCREW, TAPPING 28 5PS−21649−00 DAMPER...

  • Page 39

    FIG. 20 FENDER REF. PART NO. DESCRIPTION 47 5PS−21654−10 WIRE 48 90109−06046 BOLT 49 90206−08051 WASHER, WAVE 50 90201−06043 WASHER, PLATE 51 5PS−2132F−00 HOOK 52 5PS−2139E−00 HOOK 2 REMARKS...

  • Page 40: Side Cover

    FIG. 21 SIDE COVER REF. PART NO. DESCRIPTION 1 5PS−21871−00 TANK, RECOVERY 2 90119−06117 BOLT, WITH WASHER 3 5EB−21875−00 4 26H−21828−00 ELBOW 5 90467−11019 CLIP 6 5PS−21816−00 PIPE 1 7 90480−20566 GROMMET 8 90464−15157 CLAMP 9 90445−083J5 HOSE (L600) 10 90467−08075 CLIP 11 90464−10233 CLAMP...

  • Page 41: Rear Arm

    FIG. 22 REAR ARM REF. PART NO. DESCRIPTION 1 5PS−22110−00 REAR ARM COMP. 2 5PS−22184−00 BUSH 3 93315−42523 BEARING 4 93315−42536 BEARING 5 5EB−22127−00 SHIM 6 5EB−22123−00 BUSH 1 7 3FV−22128−00 COVER, THRUST 1 8 93109−33049 OIL SEAL 9 5PS−22141−00 SHAFT, PIVOT 10 90185−18167 NUT, SELF−LOCKING...

  • Page 42

    FIG. 22 REAR ARM REF. PART NO. DESCRIPTION 28 90101−10659 BOLT 29 95617−10100 NUT, U 30 90201−101J1 WASHER, PLATE 31 90387−127W0 COLLAR 32 5PS−22151−00 SEAL, GUARD 33 90119−06096 BOLT, WITH WASHER 34 90387−06372 COLLAR 35 5PS−25875−00 HOLDER, BRAKE HOSE 1 36 4NK−25876−00 HOLDER, BRAKE HOSE 2 37 95027−06016...

  • Page 43: Rear Suspension

    FIG. 23 REAR SUSPENSION REF. PART NO. DESCRIPTION 1 5PS−22210−00 SHOCK ABSORBER ASSY, REAR 2 4GY−22216−20 .BUSH, REAR SHOCK ABSORBER 3 90105−10402 BOLT, FLANGE 4 95617−10100 NUT, U 5 5PS−22219−00 BRACKET, UPPER 6 95607−14200 NUT, SELF−LOCKING 7 90201−101J1 WASHER, PLATE REMARKS...

  • Page 44: Steering

    FIG. 24 STEERING REF. PART NO. DESCRIPTION 1 93399−99932 BEARING 2 3FV−23462−00 SEAL, STEERING 3 4XV−23415−01 COVER, BALL RACE 1 4 90179−30691 5 4XV−23418−00 WASHER, SPECIAL 6 90202−30235 WASHER, PLATE 7 90176−28083 NUT, CROWN 8 90201−281U8 WASHER, PLATE 9 5PS−23435−00 CROWN, HANDLE 10 91314−08030 BOLT...

  • Page 45: Front Fork

    FIG. 25 FRONT FORK REF. PART NO. DESCRIPTION 1 5PS−23102−00 FRONT FORK ASSY (L.H) 2 5PS−23126−00 .TUBE, OUTER (LEFT) 3 5PS−23110−00 .INNER TUBE COMP.1 4 3GM−23171−00 ..PISTON, FRONT FORK 5 5PS−23170−00 .CYLINDER COMP., FRONT FORK 6 3GM−23125−00 .METAL, SLIDE 1 7 4V4−23146−L0 .WASHER, OIL SEAL 8 4PU−23145−01...

  • Page 46

    FIG. 25 FRONT FORK REF. PART NO. DESCRIPTION 28 4PU−23144−00 .SEAL, DUST 29 5PS−23173−00 .SPINDLE, TAPER 30 509−23158−L0 .GASKET 31 278−23181−50 .BOLT, HEXAGON SOCKET HEAD 32 5PS−23141−00 .SPRING, FRONT FORK 33 3LR−23149−00 .WASHER, SPRING UPPER 34 5EA−23118−10 .SPACER 35 3FV−23149−00 .WASHER, SPRING UPPER 36 5PS−23111−00 .BOLT, CAP...

  • Page 47: Fuel Tank

    5 90467−12003 CLIP 6 5PS−Y2410−10−01 FUEL TANK COMP. 5PS−Y2410−10−04 FUEL TANK COMP. 5PS−Y2410−10−02 FUEL TANK COMP. 7 99226−00140 .EMBLEM, YAMAHA 99224−00140 .EMBLEM, YAMAHA 8 5PS−24191−00 BRACKET, FUEL TANK 1 9 5PS−24181−00 DAMPER, LOCATING 1 10 5PS−24181−10 DAMPER, LOCATING 1 11 5PS−24183−00 DAMPER, LOCATING 3 12 90387−0602Y...

  • Page 48

    FIG. 26 FUEL TANK REF. PART NO. DESCRIPTION 25 90110−05112 BOLT, HEXAGON SOCKET HEAD 26 91317−05010 BOLT 27 5PS−24318−00 PIPE, OVERFLOW 28 90467−09006 CLIP 29 5PS−24318−00 PIPE, OVERFLOW 30 90467−09006 CLIP 31 5PS−2414H−00 DAMPER, PLATE 1 32 5PS−28217−00 DAMPER 1 33 5PS−2139X−00 DAMPER 34 5PS−28372−00...

  • Page 49: Seat

    FIG. 27 SEAT REF. PART NO. DESCRIPTION 1 5PS−24730−00 DOUBLE SEAT ASSY 2 5PS−2470F−00 .SEAT COVER COMP. 3 4HM−24728−00 .BRACKET, SEAT 4 90179−06635 .NUT 5 22W−24741−00 .PAD, SEAT 6 90338−06018 .PLUG 7 5PS−24741−00 .PAD, SEAT 8 5LV−24737−00 .DAMPER, SEAT 9 4BP−24780−00 SEAT LOCK ASSY 10 5PS−24792−00 PLATE...

  • Page 50: Front Wheel

    FIG. 28 FRONT WHEEL REF. PART NO. DESCRIPTION 1 5PS−25168−00−33 CAST WHEEL, FRONT 2 4XV−25117−00 SPACER, BEARING 3 93306−00420 BEARING (B6004) 4 93106−28043 OIL SEAL 5 94112−18019 TIRE (120/70ZR18 M/C(59W) D220FST) TIRE (120/70ZR18 M/C(59W) MEZ4J) 6 93900−00030 VALVE, RIM 7 5MT−25398−00 BALANCER, WHEEL (10G) 5MT−25398−10 BALANCER, WHEEL (20G)

  • Page 51: Front Brake Caliper

    FIG. 29 FRONT BRAKE CALIPER REF. PART NO. DESCRIPTION 1 5PX−2581T−00 DISC BRAKE ASSY 2 90109−064G6 BOLT 3 5DM−2580T−00 CALIPER ASSY (LEFT) 4 4SV−W0057−00 .PISTON ASSY, CALIPER 5 3MA−W0047−10 ..CALIPER SEAL KIT 6 4SV−W0057−10 .PISTON ASSY, CALIPER 7 3GM−W0047−10 ..CALIPER SEAL KIT 8 4SV−W0045−00 .BRAKE PAD KIT 9 4SV−25919−00...

  • Page 52: Rear Wheel

    FIG. 30 REAR WHEEL REF. PART NO. DESCRIPTION 1 5PS−25338−00−33 CAST WHEEL, REAR 2 93306−07806 BEARING 3 93106−35042 OIL SEAL 4 5PS−25317−00 SPACER, BEARING 5 5EA−25364−00 DAMPER 6 94116−17008 TIRE (160/60ZR17 M/C(69W) D220ST) TIRE (160/60ZR17 M/C(69W) MEZ4J) 7 93900−00030 VALVE, RIM 8 5MT−25398−00 BALANCER, WHEEL (10G) 5MT−25398−10...

  • Page 53

    FIG. 30 REAR WHEEL REF. PART NO. DESCRIPTION REMARKS 25 5EB−25377−00 COLLAR, WHEEL...

  • Page 54: Rear Brake Caliper

    FIG. 31 REAR BRAKE CALIPER REF. PART NO. DESCRIPTION 1 4JH−2582W−00 DISC, REAR BRAKE 2 2 90109−083G4 BOLT 3 5PS−2580W−00 CALIPER ASSY, REAR 2 4 5JW−W0057−00 .PISTON ASSY, CALIPER 5 5JW−W0047−00 ..CALIPER SEAL KIT 6 5JW−25914−10 .PIN, SLIDE 7 4TT−25937−00 .BOOT 2 8 5PS−W0046−00 .BRAKE PAD KIT 2...

  • Page 55: Steering Handle. Cable

    FIG. 32 STEERING HANDLE. CABLE REF. PART NO. DESCRIPTION 1 5PS−26111−00 HANDLEBAR 2 5JW−26241−00 GRIP 3 5PS−26240−00 GRIP ASSY 4 51J−26246−01 END, GRIP 5 5PS−26302−00 THROTTLE CABLE ASSY 6 4KG−26281−00 CAP, GRIP UPPER 7 3XW−26282−01 CAP, GRIP LOWER 8 91317−05035 BOLT 9 5PS−26335−00 CABLE, CLUTCH...

  • Page 56: Front Master Cylinder

    FIG. 33 FRONT MASTER CYLINDER REF. PART NO. DESCRIPTION 1 5DM−W2587−00 MASTER CYLINDER SUB ASSY 2 5DM−W0041−50 .CYLINDER KIT, MASTER 3 4HM−W2585−01 .RESERVOIR CAP SET 4 4HM−25854−00 .DIAPHRAGM, RESERVOIR 5 98706−04012 .SCREW, FLAT HEAD 6 5EB−83922−01 LEVER 2 7 3FV−2589F−00 BOLT, LEVER 8 95606−06100 NUT, U...

  • Page 57: Stand. Footrest

    FIG. 34 STAND. FOOTREST REF. PART NO. DESCRIPTION 1 5PS−27311−00 STAND, SIDE 2 128−27114−00 STOPPER, MAIN STAND 3 5PS−27321−00 BRACKET, SIDE STAND 4 5PS−27352−00 HOOK, SIDE STAND 5 90506−20008 SPRING, TENSION 6 90445−197J2 HOSE (L60) 7 90201−081R9 WASHER, PLATE 8 90101−08662 BOLT 9 5JJ−27315−00 LINK, SIDE STAND...

  • Page 58

    FIG. 34 STAND. FOOTREST REF. PART NO. DESCRIPTION 28 5PS−27442−00 BRACKET 2 29 5PS−27443−00 BRACKET 3 30 90110−08220 BOLT, HEXAGON SOCKET HEAD 31 90383−14001 BUSH, FORMED 32 5LV−27431−01 FOOTREST, REAR 1 33 5LV−27441−01 FOOTREST, REAR 2 34 90501−15001 SPRING, COMPRESSION 35 93501−04011 BALL 36 5JJ−27437−00...

  • Page 59: Rear Master Cylinder

    FIG. 35 REAR MASTER CYLINDER REF. PART NO. DESCRIPTION 1 5PS−27211−00 PEDAL, BRAKE 2 90201−14215 WASHER, PLATE 3 5PS−27212−00 SHAFT, BRAKE PEDAL 4 92014−06025 BOLT, BUTTON HEAD 5 92990−06600 WASHER, PLATE 6 90506−20223 SPRING, TENSION 7 4BH−2583V−00 RR. MASTER CYLINDER ASSY. 8 4BH−W0042−50 .CYLINDER KIT, MASTER 9 3LN−2585G−00...

  • Page 60

    FIG. 35 REAR MASTER CYLINDER REF. PART NO. DESCRIPTION 28 5PS−25874−00 HOSE, BRAKE 29 90401−10172 BOLT, UNION 30 90201−10118 WASHER, PLATE REMARKS...

  • Page 61: Cowling 1

    FIG. 36 COWLING 1 REF. PART NO. DESCRIPTION 1 5PS−2835G−00−4B BODY, FRONT UPPER 1 5PS−2835G−00−P0 BODY, FRONT UPPER 1 5PS−2835G−00−P1 BODY, FRONT UPPER 1 2 4TX−21717−00 DAMPER 3 5PS−2178A−00 LABEL 4 90183−05061 NUT, SPRING 5 90183−05042 NUT, SPRING 6 90167−05080 SCREW, TAPPING 7 5PS−84163−00 DAMPER...

  • Page 62

    FIG. 36 COWLING 1 REF. PART NO. DESCRIPTION 26 90464−15195 CLAMP 27 95707−08500 NUT, FLANGE 28 5PS−28396−00 PLATE 1 29 5PS−28397−00 PLATE 2 30 5PS−28331−00 BOLT, LEG SHIELD 31 90465−10098 CLAMP 32 95817−08025 BOLT, FLANGE 33 5PS−2835U−00−P0 PANEL 1 5PS−2835U−00−P1 PANEL 1 5PS−2835U−00−P2 PANEL 1 34 5PS−2178A−00 LABEL...

  • Page 63

    FIG. 36 COWLING 1 REF. PART NO. DESCRIPTION 49 4TX−21717−00 DAMPER 50 97707−50016 SCREW, TAPPING 51 5PS−28321−00 STAY 1 52 95807−06020 BOLT, FLANGE 53 5PS−28357−00 STAY 2 54 95807−06020 BOLT, FLANGE 55 90269−07077 RIVET 56 5PS−2836A−00 BRACKET 1 57 95807−06012 BOLT, FLANGE 58 5PS−2836E−00 BRACKET 2...

  • Page 64: Generator

    FIG. 37 GENERATOR REF. PART NO. DESCRIPTION 1 5PS−81410−00 STATOR ASSY 2 5PS−81450−00 ROTOR ASSY 3 90110−06042 BOLT, HEXAGON SOCKET HEAD 4 90110−05011 BOLT, HEXAGON SOCKET HEAD 5 90465−08380 CLAMP REMARKS...

  • Page 65: Starting Motor

    FIG. 38 STARTING MOTOR REF. PART NO. DESCRIPTION 1 3LD−81890−00 MOTOR ASSY 2 3AJ−81801−00 .BRUSH SET 3 3AJ−81809−00 .WASHER KIT 4 3AJ−81830−00 .FRONT BRACKET ASSY 5 3AJ−81826−00 .BOLT 6 11H−81844−00 .GASKET 7 1FK−81847−00 .O−RING 8 1HX−81815−00 CORD, STARTER MOTOR 9 4G0−81871−00 .CAP 10 4XV−8182A−00 11 95817−06050...

  • Page 66: Flasher Light

    FIG. 39 FLASHER LIGHT REF. PART NO. DESCRIPTION 1 5PS−83310−00 FRONT FLASHER LIGHT ASSY 1 2 1KH−83311−00 .BULB (12V−10W) 3 5PW−8333A−00 .LENS COMP 4 97706−04012 .SCREW, TAPPING 5 5PS−83320−00 FRONT FLASHER LIGHT ASSY 2 6 1KH−83311−00 .BULB (12V−10W) 7 5PW−8334A−00 .LENS COMP 8 97706−04012 .SCREW, TAPPING...

  • Page 67: Meter

    FIG. 40 METER REF. PART NO. DESCRIPTION 1 5PS−83570−00 SPEEDOMETER ASSY 5PS−83570−10 SPEEDOMETER ASSY 2 4YR−83517−00 .BULB (12V−1.4W T5) 3 4YR−83517−10 .BULB (12V−2W T5) 4 5PS−83517−00 .BULB (12V−1.2W T5) 5 5PS−8353E−00 CASE, METER UPPER 6 5GT−2836B−00 .TUNING FORK MARK 7 5PS−83572−00 CASE, SPEEDOMETER LOWER 8 97707−40016 SCREW, TAPPING...

  • Page 68: Headlight

    FIG. 41 HEADLIGHT REF. PART NO. DESCRIPTION 1 5PS−84310−00 HEADLIGHT UNIT ASSY 5PS−84310−10 HEADLIGHT UNIT ASSY .BULB (12V−55W−H7) 3 4TV−84397−00 .COVER, SOCKET 4 5PS−83513−00 DAMPER 5 97707−50016 SCREW, TAPPING 6 90164−05014 SCREW, TAPPING 7 5PS−84359−00 CORD, HEADLIGHT 8 3GM−84301−00 PILOT LIGHT ASSY 1 9 3GM−84321−00 .LENS ASSY 10 3GM−84322−00...

  • Page 69: Taillight

    FIG. 42 TAILLIGHT REF. PART NO. DESCRIPTION 1 5PS−84710−00 TAILLIGHT UNIT ASSY 2 1A2−84714−41 .BULB (12V−21/5W) 3 5PS−84721−00 .LENS, TAILLIGHT 4 47X−84723−00 .GASKET, TAIL LENS 5 5PS−84735−00 .CORD ASSY 6 90480−14323 GROMMET 7 90201−06071 WASHER, PLATE 8 90387−066Y6 COLLAR 9 95307−06600 10 3Y6−85130−02 REAR REFLECTOR ASSY 11 95707−05500...

  • Page 70: Handle Switch. Lever

    FIG. 43 HANDLE SWITCH. LEVER REF. PART NO. DESCRIPTION 1 5PS−83969−00 SWITCH, HANDLE 5 5PS−83972−00 SWITCH, HANDLE 4 2 98507−05030 .SCREW, PAN HEAD 3 98507−05040 .SCREW, PAN HEAD 4 5PS−83963−00 SWITCH, HANDLE 3 (RIGHT) 5RT−83975−00 SWITCH, HANDLE 2 5 98507−05045 .SCREW, PAN HEAD 98507−05022 .SCREW, PAN HEAD...

  • Page 71: Electrical 1, Electrical 2

    FIG. 44 ELECTRICAL 1 REF. PART NO. DESCRIPTION 1 5PS−8591A−00 ENGINE CONTROL UNIT ASSY 2 97024−06016 BOLT 3 92904−06600 WASHER 4 2UJ−82310−01 IGNITION COIL ASSY 5 91317−05016 BOLT 6 5JW−82370−00 PLUG CAP ASSY 7 4TX−82100−02 BATTERY ASSY (GT12B−4) 8 5PS−82115−00 WIRE, PLUS LEAD 9 5PS−82116−00 WIRE, MINUS LEAD...

  • Page 72

    FIG. 44 ELECTRICAL 1 REF. PART NO. DESCRIPTION 27 90202−05187 WASHER, PLATE 28 5PS−82501−00 MAIN SWITCH STEERING LOCK 5PS−82501−10 MAIN SWITCH STEERING LOCK 29 90109−080G5 BOLT 30 90465−10098 CLAMP 31 90464−25003 CLAMP 32 5PS−82576−01 EMERGENCY STOP SWITCH ASSY 33 91317−04025 BOLT 34 90183−04039 NUT, SPRING...

  • Page 73

    FIG. 45 ELECTRICAL 2 REF. PART NO. DESCRIPTION 1 5RT−82566−60 SWITCH, SIDE STAND 2 98507−05020 SCREW, PAN HEAD 3 95607−05200 NUT, U FLANGE 4 5PS−82540−00 NEUTRAL SWITCH ASSY 5 93210−29196 O−RING 6 90149−06018 SCREW 7 90462−08017 CLAMP 8 5PS−85790−00 THERMOSENSOR ASSY 9 90430−12202 GASKET 10 5PS−82380−00...

  • Page 74

    FIG. 45 ELECTRICAL 2 REF. PART NO. DESCRIPTION 28 3XV−83350−21 FLASHER RELAY ASSY 29 35J−83371−32 HORN 30 92017−06010 BOLT, BUTTON HEAD 31 5PS−2317E−00 STAY 32 95027−06010 BOLT, FLANGE 33 5PS−23378−00 BRACKET, HORN 34 95827−06010 BOLT, FLANGE REMARKS...

  • Page 75: Numerical Index

    GRID GRID PART NO. PART NO. 5DM−W0041−50 E − 5PS−11650−00 B − 4BH−W0042−50 E − 12 3LD−11654−00 B − 4SV−W0045−00 E − 3LD−11656−00 B − 5PS−W0046−00 E − 3LD−11656−10 B − 3GM−W0047−10 E − 3LD−11656−20 B − 3MA−W0047−10 E − 3LD−11656−30 B −...

  • Page 76

    GRID GRID PART NO. PART NO. 5PS−2132F−00 D − 5PS−2217A−00 D − 4XV−21376−00 D − 5PS−2217M−00 D − 5PS−2139E−00 D − 5PS−22184−00 D − 5PS−2139X−00 D − 15 5PS−22210−00 D − 10 5PS−2144G−00 F − 10 4GY−22216−20 D − 10 5PS−21489−00 D −...

  • Page 77

    GRID GRID PART NO. PART NO. 5PS−82540−00 F − 12 3GM−84321−00 F − 5RT−82566−60 F − 12 3GM−84322−00 F − 5PS−82576−01 F − 11 5PS−84359−00 F − 5PS−82590−00 F − 10 3GM−84367−50 F − 5PS−82590−10 F − 10 4TV−84397−00 F − 1UA−82591−00 E −...

  • Page 78

    GRID GRID PART NO. PART NO. 90450−25037 B − 13 90480−10517 F − 90450−32015 B − 10 90480−14323 F − 90450−38040 B − 10 90480−15363 B − 10 90450−52602 C − 90480−20566 D − 90450−63001 B − 15 90501−06022 C − 15 90462−05005 B −...

  • Page 79

    GRID GRID PART NO. PART NO. 99530−08016 C − 99530−10114 C − C − C − 99530−14016 B − C − NUMERICAL INDEX GRID GRID PART NO. PART NO. GRID GRID PART NO. PART NO.

This manual also for:

Tdm900p

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  • Ram Aug 28, 2013 10:36:
    Very well organized and searcable