Removing The Generator; Removing The Starter Clutch; Checking The Starter Clutch - Yamaha FJR13AG Service Manual

EAS30867

REMOVING THE GENERATOR

1. Remove:
• Generator rotor bolt "1"
• Washer
TIP
While holding the generator rotor "2" with the ro-
tor holding tool "3", loosen the generator rotor
bolt.
Rotor holding tool
90890-04166
YM-04166
1
2. Remove:
• Generator rotor "1"
(with the flywheel puller "2")
• Woodruff key
ECA13880
NOTICE
To protect the end of the crankshaft, place an
appropriate sized socket between the fly-
wheel puller set center bolt and the crank-
shaft.
TIP
Make sure the flywheel puller is centered over
the generator rotor.
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B
GENERATOR AND STARTER CLUTCH
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REMOVING THE STARTER CLUTCH

1. Remove:
TIP
While holding the generator rotor with the rotor
holding tool, remove the starter clutch bolts.
3
2
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CHECKING THE STARTER CLUTCH

1. Check:
2. Check:
3. Check:
4. Check:
▼
a. Install the starter clutch gear onto the starter
b. When turning the starter clutch gear clock-
c. When turning the starter clutch gear counter-
5-33
• Starter clutch bolts "1"
Rotor holding tool
90890-04166
YM-04166
1
• Starter clutch rollers
Damage/wear → Replace.
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear → Replace the
defective part(s).
• Starter clutch gear's contacting surfaces
Damage/pitting/wear → Replace the starter
clutch gear.
• Starter clutch operation
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clutch and hold the starter clutch.
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
clockwise "B", it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
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