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Tenere 700 2020
Yamaha Tenere 700 2020 Manuals
Manuals and User Guides for Yamaha Tenere 700 2020. We have
1
Yamaha Tenere 700 2020 manual available for free PDF download: Service Manual
Yamaha Tenere 700 2020 Service Manual (472 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 17.04 MB
Table of Contents
Table of Contents
7
General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Multi-Function Meter Unit
11
Special Tools
16
Specifications
23
General Specifications
24
Engine Specifications
25
Chassis Specifications
30
Electrical Specifications
33
Tightening Torques
35
Engine Tightening Torques
35
Chassis Tightening Torques
36
Cable Routing
38
Periodic Checks and Adjustments
63
General Maintenance and Lubrication Chart
66
Introduction
66
Periodic Maintenance
66
Periodic Maintenance Chart for the Emission Control System
66
Checking the Fuel Line
69
Checking the Vehicle Using the Yamaha Diagnostic Tool
69
Checking the Spark Plugs
70
Adjusting the Valve Clearance
71
Checking the Engine Idling Speed
74
Synchronizing the Throttle Bodies
74
Checking the Canister
76
Checking the Exhaust System
76
Adjusting the Clutch Lever Free Play
77
Replacing the Air Filter Element and Cleaning the
77
Adjusting the Front Disc Brake
78
Checking the Brake Operation
78
Checking the Front Brake Pads
78
Adjusting the Rear Disc Brake
79
Bleeding the Hydraulic Brake System (Abs)
79
Checking the Brake Hoses
79
Checking the Rear Brake Pads
79
Checking and Tightening the Spokes
81
Checking the Brake Fluid Level
81
Checking the Wheels
81
Checking the Tires
82
Adjusting the Drive Chain Slack
83
Checking the Swingarm Operation
83
Checking the Wheel Bearings
83
Lubricating the Swingarm Pivot
83
Checking and Adjusting the Steering Head
84
Lubricating the Drive Chain
84
Checking the Chassis Fasteners
85
Checking the Sidestand
85
Lubricating the Brake Lever
85
Lubricating the Clutch Lever
85
Lubricating the Pedals
85
Lubricating the Sidestand
85
Lubricating the Steering Head
85
Adjusting the Front Fork Legs
86
Checking the Front Fork
86
Checking the Sidestand Switch
86
Adjusting the Rear Shock Absorber Assembly
87
Checking the Rear Shock Absorber Assembly
87
Changing the Engine Oil
89
Checking the Connecting Arms and Relay Arm
89
Checking the Engine Oil Level
89
Measuring the Engine Oil Pressure
90
Checking the Coolant Level
91
Changing the Coolant
92
Checking the Cooling System
92
Adjusting the Rear Brake Light Switch
94
Checking and Lubricating the Cables
94
Checking the Front Brake Light Switch
94
Checking the Throttle Grip Operation
94
Adjusting the Headlight Beams
95
Checking and Charging the Battery
95
Checking the Fuses
95
Replacing the License Plate Light Bulb
96
Chassis
97
General Chassis (1)
101
General Chassis (2)
101
Removing the Side Covers
102
Removing the Tail Cover
102
REMOVING the ECU (Engine Control Unit)
102
INSTALLING the ECU (Engine Control Unit)
102
Installing the Tail Cover
102
Installing the Side Covers
102
General Chassis (3)
103
Removing the Air Scoops
105
Removing the Air Ducts
105
Removing the Fuel Tank Side Covers
105
Installing the Fuel Tank Side Covers
105
Installing the Air Ducts
105
Installing the Air Scoops
106
General Chassis (4)
107
Removing the Meter Assembly
109
Installing the Windshields
109
Installing the Meter Assembly
109
Front Wheel
110
Removing the Front Wheel
112
Disassembling the Front Wheel
112
Checking the Front Wheel
112
Maintenance of the Front Wheel Sensor and Sensor Rotor
113
Assembling the Front Wheel
114
Adjusting the Front Wheel Static Balance
114
Installing the Front Wheel
114
Rear Wheel
117
Removing the Rear Wheel
120
Disassembling the Rear Wheel
120
Checking the Rear Wheel
120
Checking the Rear Wheel Drive Hub
120
Checking and Replacing the Rear Wheel Sprocket
120
Maintenance of the Rear Wheel Sensor and Sensor Rotor
121
Assembling the Rear Wheel
121
Adjusting the Rear Wheel Static Balance
121
Installing the Rear Wheel
121
Front Brake
124
Introduction
129
Checking the Front Brake Discs
129
Replacing the Front Brake Pads
129
Removing the Front Brake Calipers
130
Checking the Front Brake Calipers
131
Installing the Front Brake Calipers
131
Removing the Front Brake Master Cylinder
132
Checking the Front Brake Master Cylinder
132
Assembling the Front Brake Master Cylinder
132
Installing the Front Brake Master Cylinder
132
Rear Brake
134
Introduction
139
Checking the Rear Brake Disc
139
Replacing the Rear Brake Pads
139
Removing the Rear Brake Caliper
140
Checking the Rear Brake Caliper
140
Installing the Rear Brake Caliper
140
Removing the Rear Brake Master Cylinder
141
Checking the Rear Brake Master Cylinder
141
Assembling the Rear Brake Master Cylinder
141
Installing the Rear Brake Master Cylinder
142
Assembling the Brake Pedal
142
Abs (Anti-Lock Brake System)
143
Removing the Hydraulic Unit Assembly
145
Checking the Hydraulic Unit Assembly
145
Installing the Hydraulic Unit Assembly
145
Hydraulic Unit Operation Tests
147
Checking the Abs Warning Light
150
Handlebar
151
Removing the Handlebar
153
Checking the Handlebar
153
Installing the Handlebar
153
Front Fork
157
Removing the Front Fork Legs
160
Disassembling the Front Fork Legs
160
Checking the Front Fork Legs
161
Assembling the Front Fork Legs
162
Installing the Front Fork Legs
165
Steering Head
167
Removing the Lower Bracket
169
Checking the Steering Head
169
Installing the Steering Head
170
Rear Shock Absorber Assembly
171
Handling the Rear Shock Absorber
172
Disposing of a Rear Shock Absorber
172
Removing the Rear Shock Absorber Assembly
172
Checking the Rear Shock Absorber Assembly
172
Checking the Connecting Arms and Relay Arm
172
Installing the Rear Shock Absorber Assembly
172
Installing the Relay Arm
173
Swingarm
174
Removing the Swingarm
176
Checking the Swingarm
176
Installing the Swingarm
177
Chain Drive
179
Removing the Drive Sprocket
181
Checking the Drive Chain
181
Checking the Drive Sprocket
182
Checking the Rear Wheel Sprocket
182
Checking the Rear Wheel Drive Hub
182
Installing the Drive Sprocket
182
Installing the Drive Chain
183
Engine
185
Engine Inspection
188
Measure the Compression Pressure
188
Engine Removal
190
Removing the Engine
195
Installing the Engine
195
Installing the Exhaust Pipe and Muffler
196
Camshafts
197
Removing the Ignition Coils
200
Removing the Camshafts
200
Checking the Camshafts
201
Checking the Camshaft Sprockets
202
Checking the Timing Chain Tensioner
202
Checking the Decompression System
202
Installing the Camshafts
203
Installing the Cylinder Head Cover
206
Cylinder Head
208
Removing the Cylinder Head
211
Checking the Timing Chain Guides
211
Checking the Cylinder Head
211
Installing the Cylinder Head
212
Valves and Valve Springs
214
Removing the Valves
215
Checking the Valves and Valve Guides
215
Checking the Valve Seats
217
Checking the Valve Springs
218
Checking the Valve Lifters
218
Installing the Valves
218
Generator and Starter Clutch
220
Removing the Generator
222
Removing the Starter Clutch
222
Checking the Starter Clutch
222
Checking the Torque Limiter
223
Installing the Starter Clutch
223
Installing the Generator
223
Electric Starter
225
Checking the Starter Motor
227
Assembling the Starter Motor
227
Installing the Starter Motor
228
Clutch
229
Removing the Clutch
233
Checking the Friction Plates
233
Checking the Clutch Plates
234
Checking the Clutch Springs
234
Checking the Clutch Housing
234
Checking the Clutch Boss
234
Checking the Pressure Plate
234
Checking the Primary Drive Gear
234
Checking the Primary Driven Gear
234
Checking the Pull Lever Shaft and Pull Rod
235
Installing the Clutch
235
Shift Shaft
238
Checking the Shift Shaft
240
Checking the Stopper Lever
240
Installing the Shift Shaft
240
Oil Pump
241
Checking the Sprocket and Chain
243
Checking the Oil Pump
243
Checking the Relief Valve
243
Assembling the Oil Pump
243
Installing the Oil Pump
244
Oil Pan
245
Removing the Oil Pan
246
Checking the Oil Strainer
246
Installing the Oil Pan
246
Crankcase
247
Disassembling the Crankcase
249
Checking the Crankcase
249
Assembling the Crankcase
249
Installing the Oil Pressure Switch
251
Connecting Rods and Pistons
254
Removing the Connecting Rods and Pistons
254
Checking the Cylinder and Piston
254
Checking the Piston Rings
255
Checking the Piston Pin
256
Checking the Connecting Rods
256
Installing the Connecting Rod and Piston
259
Crankshaft and Balancer Shaft
263
Removing the Balancer Shaft Journal Bearings
264
Removing the Crankshaft Journal Bearings
264
Checking the Balancer Shaft Assembly
264
Checking the Crankshaft
266
Installing the Crankshaft
268
Installing the Balancer Shaft Assembly
268
Transmission
269
Removing the Transmission
273
Checking the Shift Forks
273
Checking the Shift Drum Assembly
273
Checking the Transmission
274
Assembling the Main Axle and Drive Axle
274
Installing the Transmission
275
Cooling System
277
Cooling System Diagrams
278
Radiator
279
Checking the Radiator
281
Installing the Radiator
281
Oil Cooler
282
Checking the Oil Cooler
284
Checking the Water Jacket Joint
284
Checking the Thermostat
284
Installing the Oil Cooler
284
Installing the Thermostat
285
Thermostat
286
Water Pump
287
Disassembling the Water Pump
289
Checking the Water Pump
289
Assembling the Water Pump
289
Installing the Clutch Cover
291
Fuel System
293
Fuel Tank
295
Checking the Cylinder Head Breather Hose
296
Checking the Fuel Pump Body
296
Checking the Rollover Valve
296
Installing the Canister
296
Removing the Fuel Pump
296
Removing the Fuel Tank
296
Installing the Fuel Pump
297
Installing the Fuel Tank
297
Throttle Bodies
298
Removing the Throttle Bodies
301
Checking the Injectors (before Removing)
301
Removing the Injectors
301
Checking the Injectors
301
Checking and Cleaning the Throttle Bodies
301
Checking the Throttle Body Joints
304
Adjusting the Throttle Position Sensor
304
Installing the Fuel Injectors
304
Checking the Injector Pressure
305
Checking the Fuel Pressure
305
Installing the Throttle Body Joints
306
Installing the Air Filter Case Joints
306
Installing the Throttle Bodies
307
Electrical System
309
Ignition System
312
Circuit Diagram
312
Engine Stopping Due to Sidestand Operation
314
Troubleshooting
315
Electric Starting System
318
Circuit Diagram
318
Starting Circuit Cut-Off System Operation
320
Troubleshooting
321
Charging System
323
Circuit Diagram
323
Troubleshooting
324
Lighting System
326
Circuit Diagram
326
Troubleshooting
328
Signaling System
330
Circuit Diagram
330
Troubleshooting
332
Cooling System
338
Circuit Diagram
338
Troubleshooting
340
Fuel Injection System
342
Circuit Diagram
342
Ecu Self-Diagnostic Function
344
Troubleshooting Method
344
Yamaha Diagnostic Tool
345
Troubleshooting Details (Fault Code)
345
Appendix
453
Self-Diagnostic Function and Diagnostic Code Table
454
Self-Diagnostic Function Table (for Fuel Injection System)
454
Self-Diagnostic Function Table (for Immobilizer System)
460
Diagnostic Code: Sensor Operation Table
461
Diagnostic Code: Actuator Operation Table
463
Event Code Table
465
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