Maintenance Schedule - ABB IRB 1410 Product Manual

3.2.2 Maintenance schedule

General
The robot must be maintained regularly to ensure proper function. The maintenance
activities and intervals are specified in the table below.
Non-predictable situations also give rise to inspections of the robot. Any damages
must be attended to immediately!
The inspection intervals do not specify the life of each component.
Activities and intervals, standard equipment
The table below specifies the required maintenance activities and intervals and
also refers to the section where performing the activity is detailed.
Maintenance activity
Oil change in gearboxes,
axes 1,2, 3 and 4.
Replacement of battery
pack, SMB unit
Replacement of battery
pack, SMB unit
Inspection of all signal
cabling in lower and up-
per arm
Inspection of information
labels
Replacement of mechan-
ical stop axis 1
Lubrication of spring
brackets
Lubrication of gears, axis
5-6
i
ii
Product manual - IRB 1410
3HAC026320-001 Revision: N
Interval
40000 h
Battery low
alert
36 months or
battery low
alert
36 months
12 months
60 months
Every 2000
hours or 6
months
Every 4000
hours or 1 year
The battery low alert (38213 Battery charge low) is displayed when remaining backup capacity
(robot powered off) is less than 2 months. The typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended with a battery shutdown service routine. See Operating manual - IRC5 with
FlexPendant for instructions.
The battery low alert (38213 Battery charge low) is displayed when the battery needs to be replaced.
The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned
on until the battery is to be replaced.
See the replacement instruction for more details.
© Copyright 2006-2018 ABB. All rights reserved.
Note
Lubricated for life.
Maintenance free units.
Battery pack, measure-
i
ment system with 2-
pole battery contact,
e.g. DSQC633A
Battery pack, measure-
ment system of type
ii
RMU101 or RMU102 (3-
pole battery contact)
Replace if damaged.
Replace any damaged,
missing or unreadable
labels.
Replace if bent.
3 Maintenance
3.2.2 Maintenance schedule
Detailed in section:
Replacement of SMB
battery on page 76.
Replacement of SMB
battery on page 76.
Inspecting information
labels on page 79
73