Holiday Navigator 2003 Owner's Manual

Table of Contents

Quick Links

Download this manual

MOTORHOME LIMITED WARRANTY

What the Period of Coverage Is:

If you use your Holiday Rambler® motorhome only for recreational travel

and family camping purposes, the Limited Warranty provided by Holiday

Rambler ("Warrantor") covers your new motorhome when sold by an authorized

dealer, for twelve (12) months from the original retail purchase date or the first

24,000 miles of use, whichever occurs first. However, the Limited Warranty

provided by Warrantor covers the steel or aluminum frame structure of the

sidewalls (excluding slide outs), roof, and rear and front walls for sixty (60)

months from the original retail purchase date or the first 50,000 miles of use,

whichever occurs first.

If you use your motorhome for any rental, commercial or business purposes

whatsoever, the Limited Warranty provided by Warrantor covers your new

motorhome when sold by an authorized dealer for ninety (90) days from the

original retail purchase date or the first 24,000 miles of use, whichever occurs

first. In addition, the Limited Warranty provided by Warrantor covers the steel

or aluminum frame structure of the sidewalls (excluding slide outs), roof, and

rear and front walls for twelve (12) months from the original purchase date or

the first 24,000 miles of use, whichever occurs first. A conclusive presumption

that your motorhome has been used for commercial and/or business purposes

arises if you have filed a federal or state tax form claiming any business tax

benefit related to your ownership of the motorhome.

The above Limited Warranty coverage applies to all owners, including

subsequent owners, of the motorhome. However, a subsequent owner must

submit a warranty transfer form by filing the form through an authorized

Holiday Rambler dealer. A subsequent owner's warranty coverage period is

the remaining balance of the warranty coverage period the prior owner was

entitled to under this Limited Warranty. Warranty transfer forms can be

obtained by contacting the Customer Relations Department. There is no charge

for the transfer.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

WARRANTY - LIMITED: ROADMASTER S-SERIES CHASSIS • 5

HOLIDAY RAMBLER

N A V I G A T O R 2 0 0 3

WARRANTY - LIMITED • 1

WARRANTY INFORMATION FILE • 8

WARRANTY - LIMITED

Warranty

2003 Navigator

Table of Contents

Chapters

Table of Contents

Troubleshooting

Summary of Contents for Holiday Navigator 2003

Page 1 2003 Navigator What the Period of Coverage Is: If you use your Holiday Rambler® motorhome only for recreational travel and family camping purposes, the Limited Warranty provided by Holiday Rambler ("Warrantor") covers your new motorhome when sold by an authorized dealer, for twelve (12) months from the original retail purchase date or the first 24,000 miles of use, whichever occurs first.
Page 2: S Ection
Warranty --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Limitations of Implied ANY IMPLIED WARRANTIES ARISING BY WAY OF STATE LAW, Warranties INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE TERM OF THIS LIMITED WARRANTY AND ARE LIMITED IN SCOPE OF COVERAGE TO THOSE PORTIONS OF THE MOTORHOME COVERED BY THIS LIMITED WARRANTY.
Page 3 Warranty ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The Warranty Registration form must be returned to Warrantor promptly How to Get Service upon purchase to assure proper part replacement and repair of your motorhome. Failure to return the warranty registration form will not affect your rights under the Limited Warranty so long as you can furnish proof of purchase.
Page 4 Warranty --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Events Discharging Misuse or neglect, accidents, unauthorized alteration, failure to provide Warrantor from reasonable and necessary maintenance (See Owner's Manual), damage caused Obligation Under by off road use, collision, fire, theft, vandalism, explosions, overloading, and Warranty odometer tampering shall discharge Warrantor from any express or implied warranty obligation to repair any resulting defect.
Page 5 Warranty ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WARRANTY ROADMASTER S-SERIES CHASSIS LIMITED WARRANTY - LIMITED: ROADMASTER What the Period of coverage Is: S-SERIES CHASSIS If you use the Roadmaster S-Series Chassis that your motorhome is mounted upon for only recreational travel and family camping purposes, the Limited Warranty provided by Roadmaster ("Warrantor") covers your Roadmaster Chassis for thirty-six (36) months from the original retail purchase date or the first 36,000 miles of use, whichever occurs first.
Page 6 Warranty --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- What We Will Do to Warrantor will repair and/or replace, at its option, any covered defect if: Correct Problems (1) you notify Warrantor or one of its authorized servicing dealers of the defect within the warranty coverage period and within five (5) days of discovering any such defect;...
Page 7 Warranty ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ What the Warranty This Limited Warranty does not cover: modifications and alterations to the Does Not Cover Roadmaster Chassis by others; the motorhome that is mounted upon the Roadmaster Chassis, including by way of example the motorhome manufacturer's design, manufacture, assembly and/or installation of the side walls, roof, windows, flooring, electrical system, plumbing system, LP-Gas system, appliances and slide outs;...
Page 8 Warranty --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. ROADMASTER CHASSIS DIVISION MONACO COACH CORPORATION 91320 COBURG INDUSTRIAL WAY COBURG, OREGON 97408 00089 WARRANTY In addition to this Owner’s Manual you will find a Warranty Information INFORMATION File in your unit.
Page 9 NAVIGATOR SECTIONS Gener r al I I nfor r mation Dr r iving & Safety Car r e & Maintenance A A p p p p liances s Eq q uip p ment Water r Sys s tems s LP−G G as s Sys s tems s Electr r ical Sys s tems s −...
Page 10 © Copyright Holiday Rambler. All rights reserved. The Navigator is a trademark of Holiday Rambler. All other trademarks or registered trademarks are property of their respective holders. Brand name products of other companies mentioned in this manual are not endorsed by Holiday Rambler.
Page 11: Table Of Contents
GENERAL INFORMATION • 13 CUSTOMER RELATIONS • 13 REPORTING SAFETY DEFECTS • 14 TAKING DELIVERY • 14 Holiday Rambler Responsibilities • 14 Dealer Responsibilities • 14 Customer Responsibilities • 15 SERVICE SUGGESTIONS • 15 Prepare for the Appointment • 15 Prepare a List •...
Page 13: General Information
General Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ GENERAL This section contains warranty information and knowledge for the operation INFORMATION and care of the motorhome. Not all information may be applicable to your model of motorhome. More detailed information with CAUTION or WARNING instructions, other than what is found in this chapter, can be found in the manufacturer’s owner manuals located in the owner information box.
Page 14: Reporting Safety Defects
National Highway Traffic Safety Administration (NHTSA) in addition to notifying Holiday Rambler. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of motorhomes, it may order a recall or remedy campaign.
Page 15: Customer Responsibilities
General Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Customer As a new motorhome owner you are responsible for regular and proper Responsibilities maintenance. This will help you prevent conditions arising from neglect that are not covered by your Limited Warranty. Maintenance services should be performed in accordance with this Owner’s Manual, and any other applicable manuals.
Page 16: No Looking Over The Technician's Shoulder
General Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Please don’t be offended when you are told you cannot watch the work No Looking Over the Technician’s being done. Many service area insurance requirements forbid the admission of Shoulder customers into the service work area. Inspect the Work Check out the service or repair job when you pick up your motorhome and Properly notify the service manager of any dissatisfaction.
Page 17: Owner's Record - Serial Numbers
General Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ FOR YOUR OWN REFERENCE F O R YO U R O W N R E F E R E N C E OWNER’S RECORD - SERIAL NUMBERS INFORMATION: Many of the serial numbers for various items and components are filed on the Data Card located in the Warranty Information File box.
Page 18 General Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FOR YOUR OWN REFERENCE for your own reference OWNER’S RECORD - PERSONAL PROPERTY Item Serial Number Value _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
Page 19: Owner's Record - Insurance
General Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ FOR YOUR OWN REFERENCE OWNER’S RECORD - INSURANCE Company: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Policy #: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
Page 20: Glossary Of Terms
General Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- GLOSSARY OF TERMS AC Electricity - Alternating current also known as household power. Air Compressor - Pumps air to and builds air pressure in an air system. Air Dryer - Cools, filters and dries the air delivered by an air compressor. Air Governor - Controls the operation of the air compressor by constantly monitoring air pressure in the supply tank of the air system.
Page 21 General Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Current - Alternating (AC) - A current that varies periodically in magnitude and direction. A battery does not deliver alternating current. Also referred to as shore power, utility power, inverter power, generator power, etc. Current - The rate of flow of electricity or the movement rate of electrons along a conductor.
Page 22 General Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Egress Window - The formal name for the emergency window located in the rear of the motorhome. Egress windows can be easily identified by their red handles. Full Hook-Up Site - A campground that has city water, shore power and sewer hook-ups or connections available.
Page 23 General Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Roadside - This refers to the side of the motorhome which faces the road when it is parked. Often called the off-door side or the driver’s side. Shore Line - This is the electrical cord which runs from the motorhome to the campground 120 Volt electrical supply.
Page 24: Vendor List
General Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- VENDOR LIST Air Bags Battery Isolator Firestone Powerline 317-818-8600 800-443-9394 www.bridgestone-firestone.com www.hehrpowersystems.com Air Conditioner - Dash Battery Maintainer Evans TempCon Lambert Enterprise 616-361-2681 800-853-3748 www.evanstempcon.com www.lambertenterprises.8k.com Air Conditioner - Roof Brakes-Anti-Lock Brake System Dometic Corp. Eaton 800-544-4881 800-826-4357 www.dometic.com www.truck.eaton.com...
Page 25 General Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Entertainment Center - Bedroom Leveling Jacks - Hydraulic (Optional) Fisher 800-421-5013 760-746-5732 www.sanyoservice.com Leveling System - Air Entry Step HWH Corporation Kwikee 800-321-3494 800-736-9961 www.hwhcorp.com www.kwikee.com Liquefied Petroleum Protectors Fan - Bathroom Exhaust MTI Industries, Inc. Fan-Tastic Vent 800-383-0269 800-521-0298 www.mtiindustries.com...
Page 26 General Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Refrigerator Television Antenna Norcold Winegard 800-543-1219 800-788-4417 www.norcold.com www.winegard.com Satellite System Tires Datron DBS 3000 Goodyear Tire & Rubber 800-287-5052 800-321-2136 www.datrondbs.com www.goodyear.com Security System (Optional) Toilet Viper Sealand Directed Electronics Inc. 800-321-9886 800-876-0800 www.sealandtechnology.com www.directed.com Transfer Switch Shock Absorbors ESCO Bilstein...
Page 27: Survey
SURVEY NAVIGATOR 2003 O W N E R ’ S M A N U A L Q U E S T I O N N A I R E Your suggestions are very important to us and we are continually striving to improve the quality of our manuals.
Page 28 FOLD Place Postage Here TECHNICAL PUBLICATIONS MONACO COACH CORPORATION 91320 COBURG INDUSTRIAL WAY COBURG, OR 97408-9908 FOLD LONG OTTED...
Page 29 NAVIGATOR S ECTION 2 DRIVING & SAFETY DRIVING & SAFETY • 31 VIEWS - Front • 76 Inspections • 31 Rear • 76 Familiarize Yourself • 31 Roadside • 77 Safety Seat Belts • 31 Curbside • 77 Tips for Driving • 32 SPECIFICATIONS - DIMENSIONS CHART •...
Page 31: Driving & Safety
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ DRIVING & SAFETY Section two contains information on driving tips, emergency situations, towing, safety devices, weighing the motorhome and tires. 010688 no text Inspections There are significant differences between a passenger automobile and a motorhome. Always be aware of these differences when traveling. The key to safely operating a motorhome is inspection.
Page 32: Tips For Driving
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WARNING: Seats must be pointed in a forward position and seat belts fastened while the motorhome is in motion. Avoid seat rotation while in transit. Children must not be transported unrestrained. Infants must be placed in approved safety seats. Small children must be restrained in child safety seats.
Page 33 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ When backing up, have the co-pilot stand at the road side rear corner so the co-pilot remains visible in the roadside mirror. The co-pilot can watch for any obstacles and give hand signals during the backing up process. When traveling, make sure bridges being crossed can support the weight of the motorhome.
Page 34 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Right Turns: Negotiating a right hand turn in a motorhome can be difficult. Many drivers fear they can not make the turn without entering into the other lane or jumping the curb. Here are a few tips to make a right hand turn easier: •...
Page 35 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Night Driving: • As always be well rested and alert when driving. If necessary, find a safe stopping place to rest until ready to continue. • Avoid using any interior lights while driving. They can create a glare on the windshield, decreasing visibility.
Page 36 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Fuel Economy: Many factors contribute to the amount of fuel consumed during driving. Driving styles, wind resistance, terrain, vehicle weight, and engine-driven accessories are some of the factors that affect the fuel economy. Use the following guidelines to help increase fuel efficiency: •...
Page 37: Pre-Trip Preparations - Checklist
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • Use of gloves is recommended for refueling. Store the gloves in the outside compartment. • To prevent grease and fuel deposits from being tracked into the motorhome when refueling, change shoes before entering the motorhome. Store the extra pair near the entry door. WARNING: Avoid the risk of fire or explosion.
Page 38 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Exterior Items: • Check operation of all exterior lights, headlamps, taillights, brake and clearance lights. • Check the battery fluid level of Liquid Lead Acid batteries. • Check all fluid levels on the chassis and generator. (See Chassis Information section and the generator manual for details.) •...
Page 39 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Storing Cargo: The passenger side storage bay doors have been fitted with pantographic hinges. When the latch is opened the storage doors will swing out and up. Caution must be exercised when opening as cargo may shift during traveling. When closing the bay doors, be sure to keep fingers away from the openings.
Page 40: Hitch
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- HITCH - When using the rear hitch remember that the motorhome is intended for towing light Using the Rear Receiver loads. The motorhome is designed to be used primarily as a recreational vehicle. Towing will affect durability and economy. Safety and satisfaction require proper receiver use.
Page 41: Tow Plug Connection
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Tow Plug Connection The motorhome is pre-wired from the factory with an electrical connection for towing. The connection is located on or near the hitch receiver. Convoluted tubing protects the tow harness wires. Current draw should not exceed ten amps for each designated light circuit.
Page 42: Backing Upa Motorhome
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Power Requirements: • Main battery disconnect switch (located in the battery compartment) must be on. • 12 Volt battery cut-off switch (located at the entry door) must be on. To View: • Press the OPEN button. The monitor will automatically slide out and stop in a vertical position.
Page 43 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The co-pilot will perform just as important a job as the driver. When guiding the driver, the co-pilot should be located safely at the left rear corner of the motorhome, facing forward, while remaining visible in the roadside mirror at all times.
Page 44: Set-Up Procedures - Checklist
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Backing Up Trailers: Trailers have only one pivot point. Trailers may be backed up. Towed vehicles using a tow bar or tow dolly have more than one pivoting point which makes this type of equipment not suitable for backing. If using this type of towing equipment, plan ahead.
Page 45 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • Follow the procedures and guidelines for “Leveling the Motorhome.” If the motorhome is equipped with hydraulic jacks, be certain the parking surface will accommodate the weight placed on the jacks. CAUTION: Before leveling the motorhome survey the area around and under the motorhome for obstructions which can damage the motorhome or undercarriage components when the air bags are deflated.
Page 46: Dry Camping Tips
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Hook a potable water hose to the city water connection in the service center. A water pressure regulator is built in. Turn the hand valve so the pointer indicates “city water.” NOTE: A water pressure regulator attached between the city water faucet and the potable fresh water hose will protect the hose from swelling or bursting under high city water pressure.
Page 47 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ When dry camping, hookups are not a concern. Take extra time to properly set-up. Make sure there is plenty of space to extend the slide-out room(s). Before lowering the air suspension and leveling the motorhome, check underneath for obstacles that may damage undercarriage components.
Page 48 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Check the monitor panel frequently and keep track of water usage and battery consumption. Routinely check the LP-Gas level. Remember the furnace uses more gas in cold weather. • Careful management of water is critical when dry camping. Know the motorhome tank capacities.
Page 49 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Typical Current Draw: • One continuous duty solenoid is a .7 Amp draw, two solenoids will be a 1.4 Amp draw. • A 13" TV has a 1.7 Amp draw. • Rope lights (10 ft) are a 1.3 Amp draw. •...
Page 50: Breaking Camp
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- BREAKING CAMP Below is a checklist guide to reference when preparing to break camp. Preparing the motorhome for travel will require several small tasks. Properly securing and storing items will help prevent them from getting lost or being damaged during travel.
Page 51 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Interior Checklist: • If applicable, retract leveling jacks allowing the air suspension to obtain proper ride height. • If applicable, clear the slide room path, clean the floor, move the driver seat forward and make sure the bay doors are shut. Retract the slide room.
Page 52: Emergency Procedures - Roadside
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- EMERGENCY PROCEDURES - If an emergency situation occurs, use the appropriate ROADSIDE braking technique and pull off the roadway a safe distance from traffic (if possible). Set the parking brake and turn on the hazard warning flashers, especially when parked alongside traffic lanes.
Page 53: Transmission - Rocking Out
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Transmission It may be possible to rock the motorhome out if it is stuck in snow, mud or - Rocking Out deep sand. Shift the selector to D (Drive) and apply steady light throttle. Never apply full throttle as the wheels may spin and bury the motorhome deeper. When the motorhome has moved forward as far it will go, apply and hold the service brakes.
Page 54 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- To Use the Solenoid: • With the ignition key off, press and hold the Battery Boost switch for 10 seconds. After 10 seconds, continue to hold the switch down and turn on the ignition. Observe the battery volt gauge on the dash, it should read at least 12 Volts.
Page 55 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 080350 Jump Starting • When using an external electrical source to connect to the chassis battery, turn the main battery disconnect switches OFF prior to hooking up the jumper cables. • Hook up the cables then wait several minutes to allow a surface charge to build in the chassis battery before attempting to start the engine.
Page 56: Towing Procedures
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- TOWING If calling a towing company for service, it is recommended to use a PROCEDURES lowboy/landall type of trailer. If a tow truck is used it needs to have a support arm that goes under the motorhome and secures to the front axle. Inform the tow company of the axle weights and total weight of the motorhome.
Page 57: Brake - Disabling Parking Brake
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • When towing a motorhome equipped with the HWH Air-Leveling System, the ignition MUST be left in the ON position so the air suspension will operate. If the ignition system is not functioning, or if chassis voltage is below specification, the motorhome must be placed on a lowboy/landall trailer to prevent suspension damage.
Page 58: The Importance Of Air Pressure
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- TIRES A tire designed for a motorhome is a very technical and precisely engineered product. To obtain maximum wear and the best service out of the tires, it is helpful to understand their function. A tire is a "container" that holds air. A combination of air and the tire casing support the motorhome and its contents.
Page 59: Tire Pressure Inflation Guideline
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Tire Pressure Always comply with the tire manufacturer's recommended pressure inflation Inflation Guideline guideline. The actual weight of the motorhome can vary significantly depending on how it is loaded. For optimum tire wear, ride and handling always comply with the manufacturer guideline.
Page 60 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- This will give a clear indication of exactly how the weight of the motorhome is distributed. These instructions and diagrams are presented on the following pages. When the total weight, and the weight on each axle, is known the tire load data chart in this manual will show the correct cold inflation pressure per tire for each axle.
Page 61: Weight Label
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Weight Label (Example) Weight Label updated 02036 N A V I G A T O R 2 0 0 3 2 • 6 1...
Page 62: Weighing The Motorhome
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WEIGHING THE Improperly inflated tires or suspension that is incorrectly loaded can result MOTORHOME in poor fuel economy, poor handling and over-stressed chassis components. Vehicle loading affects tire inflation pressure and the load carried by each axle. Motorhome axle configuration and floor plan styles will require different weighing procedures.
Page 63 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Tag Axle Regulator Adjustment: The pressure regulator adjustment knob has a positive lock. Pull up on the knob to unlock, push down on the knob to lock. Tighten or turn the knob clockwise to increase air pressure. Loosen or turn the knob counterclockwise to decrease air pressure.
Page 64 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Scale: Certified public scales are located in a variety of places such as moving and storage lots, farm suppliers with grain elevators, gravel pits, recycling companies and large commercial truck stops. If you are not aware of a nearby public scale, check the local area telephone book yellow pages under "scales-public"...
Page 65 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Example: The motorhome must be weighed fully loaded to obtain accurate scale readings and to determine the proper tire pressure. • Take the rear axle Gross Axle Weight Rating (GAWR) and divide it by two. Record the figure next to scale B, GAWR ÷ 2. Example: If rear axle GAWR is 13,000 lbs.
Page 66 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WEIGHT RECORD SHEET: 2 • 6 6 N A V I G A T O R 2 0 0 3...
Page 67 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Weighing a tag axle non slide motorhome. • Record the Gross Axle Weight Ratings (GAWR) and the Gross Vehicle Weight Rating (GVWR). • Weigh and record each corner or total axle weight. • If necessary, adjust the tag axle regulator to compensate for the payload carried by the tag, drive and front axles.
Page 68: Tire Charts
Goodyear Tire Holiday Rambler is not the author of this chart and makes no representation or warranty concerning the accuracy of the information disclosed by the chart. Holiday Rambler is not responsible for the accuracy of the information disclosed or for any errors within the Tire Inflation Chart.
Page 69: Michelin Tire
Michelin Tire Holiday Rambler is not the author of this chart and makes no representation or warranty concerning the accuracy of the information disclosed by the chart. Holiday Rambler is not responsible for the accuracy of the information disclosed or for any errors within the Tire Inflation Chart.
Page 70: Inspecting & Pressure
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Inspecting & Regularly check the tire pressure. A nail or screw can lodge in a tire and Pressure create a slow leak. The object may eventually be spotted on a front tire or an outside rear dual. However, if there is a slow leak on an inside dual, it will probably go unnoticed.
Page 71: Tire Vibration
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Unequal tire pressures on same axle can cause: • Uneven braking, swerve upon acceleration. • Steering lead, torque steer. • Reduced handling quality. WARNING: Improperly inflated tires can affect handling or cause sudden tire failure possibly resulting in loss of vehicle control. Always use an accurate tire pressure gauge when checking tire pressure.
Page 72: Tires - Supporting When Leveling
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Tire Rotation Tire rotation can increase the useful life of the tires by achieving uniform wear on all of the tires. The first tire rotation is the most important in determining which rotation pattern to use. Have the tire manufacturer determine the tire rotation pattern.
Page 73: Storage Of Tires - Long Term
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Extreme caution must be taken to ensure that the tires are fully supported when placing blocks under the tires. The load on the tire should be evenly distributed on the support block. In the case of dual tires, distribute the load evenly on blocks for both tires.
Page 74: Driving & Safety
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- In Case of Flat Tire In the event of a flat tire, call for roadside assistance. The size and weight of the motorhome and its tires require the proper equipment to change the tire. A professional service technician will have the equipment and training needed to repair or replace the tire.
Page 75 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Front Wheels: Slide the front wheel over the studs, being careful not to damage stud threads. Snug the nuts in sequence, do not tighten them fully until all have been seated. Tighten the nuts to 500 ft.lbs in sequence (as shown in the illustration). 090268B WARNING: Never use wheels or lug nuts different than the original equipment as this could damage the wheel or the...
Page 76: Views - Front
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- VIEWS - Front 010683b Rear 010684b 2 • 7 6 N A V I G A T O R 2 0 0 3...
Page 77: Roadside
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Roadside 010682b Curbside 010681b N A V I G A T O R 2 0 0 3 2 • 7 7...
Page 78: Specifications - Dimensions Chart
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SPECIFICATIONS - DIMENSIONS CHART NOTE: This chart reflects product specifications available at the time of printing. Therefore any floor plans introduced thereafter may not be reflected in the chart. All other information contained throughout the manual will still apply. SECURITY The “Viper”...
Page 79 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Arming the System: The system is armed by pressing the LOCK button on the transmitter remote for one second. When armed, the system will “chirp” once. The parking lights flash once, the entry door and selected bay doors will lock.
Page 80 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Valet Mode: This feature is useful in servicing, washing or storing the vehicle. The Valet Mode will not allow the system to sound an alarm. While in Valet Mode the remote will lock and unlock the doors. The red LED status light is a solid glow in the Valet Mode.
Page 81 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Tips: • Remember the location of the Valet/Program button. • Know the number of Valet/Program button pulses for disarming. • There is a 24 hour support number located on the back of the key fob. • The headlights will only flash when using the Key Fob. •...
Page 82 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Selecting another menu: • Press and hold the Valet/Program button. • The system will advance and chirp is audible to accessed menu after three seconds. Exiting the Learn Routine: This can be done in one of four ways: 1.
Page 83 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Automatic Engine Disable (AED) ON/OFF: *Not wired. Armed While Driving/Vehicle Recovery System (VRS): Turned *OFF. Code Hopping ON/OFF: Turn *ON. This enables a mathematical formula to change the code each time the transmitter and receiver communicate. Advance Features - Menu Two: Siren/Horn Honk: *Continuous.
Page 84: Monitor System - Back Up/Surveillance (Opt.)
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- MONITOR SYSTEM - The system uses four cameras. One mounted on each rear BACK UP/SURVEILLANCE view mirror, one mounted in the front overhead with a view of (Optional) the interior and one mounted in the rear on the exterior. The back up/surveillance system can be used while driving or when parked.
Page 85: Smoke Detector
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ SMOKE DETECTOR Statistics show that most fire casualties are not caused by direct flame, but by less visible smoke (products of combustion). The smoke detector responds to both visible and invisible products of combustion. The smoke detector will automatically return from alarm to normal state when the reason for activation, the presence of smoke, is completely removed.
Page 86: Maintenance
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Maintenance A smoke alarm is designed to be as maintenance free as possible. However, there are some simple steps to perform in order to keep the smoke alarm working properly: • Test the smoke alarm once a week. •...
Page 87: Operation
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Other combustibles which will be detected include alcohol, liquor, deodor- ants, colognes, perfumes, wine, adhesives, lacquer, kerosene, gasoline, glues, most cleaning agents and propellant of aerosol cans. Most are lighter than air in their vapor state and will only be detected when the motorhome is closed up. Operation Upon first application of power the LED will flash yellow for three minutes while the detector is stabilizing.
Page 88: Care & Maintenance
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Alarm Mute: Press the Test-Mute button when the detector is in alarm. 1. The red LED will continue flash and the alarm will beep every 30 seconds until the gas level has dropped to a safe level. 2.
Page 89: Carbon Monoxide Detector
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ CARBON MONOXIDE DETECTOR The motorhome is equipped with a carbon monoxide detector. Carbon monoxide (CO) is a colorless, odorless and tasteless gas. Even low levels of CO have been known to cause brain and other vital organ damage in unborn infants, with no effect on the mother.
Page 90: Alarm
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Alarm When the alarm sounds have the detector and the motorhome checked by an authorized service technician as soon as possible. Never disconnect a CO detector to silence an annoying alarm. Evacuate the motorhome immediately when the RED light is lit and the alarm sounds. Do a head count to check that all persons are accounted for.
Page 91: Egress Exit Window
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ EGRESS EXIT WINDOW An egress window is designated for use as an exit in the case of an emergency. Inside the motorhome the egress window is easily identified by the red locking handle. It is also marked as an “EXIT.” Outside of the motorhome, the egress window is identified by hinges along the top of the window.
Page 92 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES 2 • 9 2 N A V I G A T O R 2 0 0 3...
Page 93 NAVIGATOR S ECTION 3 CARE & MAINTENANCE EXTERIOR CARE • 95 Corrosion • 95 Washing • 95 Drying • 96 Waxing • 96 Tire Care • 97 Care & Maintenance of Aluminum Wheels • 97 Bright Metal • 98 EXTERIOR - MAINTENANCE • 98 Roof Care &...
Page 95: Care & Maintenance
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- EXTERIOR CARE The most common cause of corrosion to the motorhome is the accumulation of road salts, grime and dirt. These elements, combined with moisture, may Corrosion possibly cause early component failure. Salt air and fog from coastal trips can greatly accelerate the corrosion process.
Page 96: Drying
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Drying Drying chamois cloths come in natural and synthetic materials. Either type is acceptable as long as the surface is clean. Soak the chamois in clean water until all chamois material has absorbed water. Wring excess water from chamois. Start at the top and work towards the bottom.
Page 97: Tire Care
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Observe the test area from different angles checking for hazing or swirl marks. If an abnormal reaction to the finish occurs, discontinue product use and consult the product’s manufacturer. If the product is a paste, do not allow dried paste to be baked on by the sun.
Page 98: Bright Metal
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 1. After installing new wheels (prior to operating your motorhome) use a sponge, cloth or soft fiber brush to wash the exposed wheel surfaces with a mild detergent/warm water solution. 2. Rinse thoroughly with clean water. 3.
Page 99: Roof Care & Seal Inspections
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Roof Care & Periodic resealing of the joints and seams is necessary to prevent the Seal Inspections entrance of moisture into the motorhome. Enough emphasis cannot be placed on this issue. Extreme damage from a water leak can occur rapidly. Never leave the vehicle unattended with the slide room extended.
Page 100: Interior Care
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Black Urethane: This product is used for sealing the windshields. It was not designed to fill holes or other imperfections. Black urethane comes in a tube and it applies much the same way as silicone does. Clean up using solvents such as paint thinner. Gloves are required as this material is hazardous.
Page 101 Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Use the following guidelines for cleaning upholstery fabrics: • Water-based cleaners are not recommended. • If a spill does occur, blot the soiled area. Do not rub it. • Some solvents are not recommended since they may have an adverse reaction on a specific backing of the upholstery fabric.
Page 102 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- "S/W" - Clean this fabric with the foam only of a water-based cleaning agent or with a pure solvent in a well ventilated room (petroleum distillate- based products such as Energine, Carbona, Renuzit, or similar products may be used).
Page 103: Fabric Specification Charts
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Fabric Specification Charts N A V I G A T O R 2 0 0 3 3 • 1 0 3...
Page 104 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- N A V I G A T O R 2 0 0 3 3 • 1 0 4...
Page 105 Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- N A V I G A T O R 2 0 0 3 3 • 1 0 5...
Page 106 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- * See instructions for “Machine Washing 100% Polyester” under Fabric Cleaning Codes. LR = Living Room BR = Bedroom FSD = Free Standing Dinette N A V I G A T O R 2 0 0 3 3 •...
Page 107: Vinyl
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Vinyl Several areas of the motorhome such as the dash, ceiling and items of furniture may be covered in vinyl. The care and cleaning of these areas are outlined in the Morbern Vinyl section below. Morbern Vinyl: Vinyl requires periodic cleaning to maintain its neat appearance and to prevent the buildup of dirt and contaminants that may permanently stain and/or reduce the life of the vinyl if not removed.
Page 108 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Ballpoint Ink: Permanent Marker Ink spots will stain the vinyl permanently. Wipe the stain immediately with rubbing alcohol in a well ventilated area to remove much of the stain. Oil-Base Paint: Use turpentine in a well ventilated area to remove any fresh paint. Dried paint must be moistened using a semi-solid, gel-type stripper.
Page 109: Leather
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Lipstick, Grease, Oil, Make-Up or Shoe Polish: Apply a small amount of mineral spirits with a cloth. Rub gently. Be careful not to spread the stain by smearing it beyond its original source. Remove shoe polish immediately as it contains a dye which will cause permanent staining.
Page 110: Ultrasuede
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Ultrasuede ® Ultrasuede Fabric is easy to keep plush and beautiful for years. The fabric is ® virtually maintenance free, or "carefree" might be a better way to put it. Everyday Upkeep: Quick once-overs with a medium-bristle brush restores the nap and ®...
Page 111: Floors - Carpet Cleaning
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Floors - Carpet Cleaning A B C D E F G H I Spot Removal Procedures: Use the solution • Act quickly when anything is dropped or spilled. specified in order Remove spots before they dry. from 1-8 until stain is •...
Page 112: Floors - Tile
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- (D) Warm Water: Lukewarm tap water. (E) Vinegar Solution: One cup white vinegar to one cup water. (F) Ammonia Solution: One tablespoon household ammonia to one cup water. (G) Spot Removal Kit: Available from retail carpet stores or professional cleaners.
Page 113: Shower - Cleaning
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Grout: The grout used is a two part concrete mix. It is normal for this type of grout to develop surface cracks over time. In motorhome application, due to the constant flexing of the flooring, this process may accelerate. If the grout requires cleaning, scrub with a plastic brush.
Page 114: Ceiling - Mirror
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Hardwood Vinyl & Decorated Paneling: Hardwood vinyl and decorated paneling are sensitive and demanding materials. Certain cleaning agents will affect the surface on both printed and unprinted vinyl. Use only a mild, non-abrasive detergent and warm water with a soft cloth or sponge for cleaning to protect the material.
Page 115 Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Normal Dirt: Remove normal dirt using a mild soap or detergent and warm water. Allow it to soak for a few minutes then rub briskly with a cloth or sponge. Nail Polish, Shellac or Lacquer: Remove liquid using a dry cloth. Use care not to spread the stain. Quickly clean the remaining stain with rubbing alcohol.
Page 116: Wood Care
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Wood Care Wood should be treated the same as a piece of fine furniture. Care and cleaning of the wood surface is essential in maintaining the natural beauty of wood. Keep in mind that wood finishes can vary widely. Test a new cleaning solution in an inconspicuous area to check for possible damage.
Page 117 Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Nail Holes and Small Cracks: Fill nail holes and small cracks with wood putty or dough for unstained woods prior to any sanding. Stained finishes require filling holes and cracks after the stain has been applied. Putty should match the stain closely in color. NOTE: A little sawdust and wood glue can be used to make putty for end grains.
Page 118: Countertops
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Scratches and Nicks: Several professional woodworkers use similar procedures and tricks when it comes to scratches and nicks, most of which can be easily repaired. Always test an inconspicuous area of the wood prior to repairs to ensure no damages to the finish.
Page 119: Windows
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Removing Cuts and Scratches: Because the beauty of the surface goes all the way through the Solid Surface, countertops are completely renewable. Use the following instructions to remove minor cuts and scratches. • Sand with 180 grit and then 320 grit sandpaper until the scratch is gone. •...
Page 120: Mold & Mildew
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Controlling Moisture Condensation: Reduce or eliminate interior moisture condensation during cold weather by using the following steps: • Partially open the roof vents and windows so that outside air can circulate into the interior. Increase the ventilation when large numbers of people are in the motorhome.
Page 121: Mini-Blinds
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Indoor Air Regulations and Mold: Standards, or threshold limit values, for concentration of mold or mold spores have not been set. Currently, there is no EPA regulations or standards for airborne mold contaminants. There is simply no practical way to eliminate all mold and mold spores in the indoor environment.
Page 122: Day/Night Shades
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Day/Night Shades The day/night shades are made of polyester blended material. Use the following guidelines to care and maintain the day/night shades: • Leave Day-Night shades in the UP position when not in use to help the shades hold their shape. •...
Page 123 Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • If AC power is not available turn the chassis battery disconnect switch OFF. • If possible, store the motorhome inside a storage building. • If stored outside, inspect all seams and seals for possible leakage. •...
Page 124 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- If AC power is available: The chassis battery disconnect switch will remain ON. The inverter will charge both house and engine battery banks. A 30 Amp shore power service will be more than adequate. CAUTION: A 20 Amp service using light duty extension cords and the required adapters create serious voltage losses.
Page 125 Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Inspect the motorhome: • Perform a full interior inspection for water leaks every two weeks while the motorhome is in storage. Open all cabinet doors looking for signs of dampness or leaks. Inspect the ceiling areas around roof vents or other roof openings.
Page 126: Winter Checklist
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Winter Checklist • Plumbing Lines - Drain and protect by filling with approved RV antifreeze. • Fresh Water Tank - Drain. • Body - Clean and wax. Oil locks and hinges. Repair roof seams as needed. •...
Page 127 Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Check the state of charge of the batteries. If necessary fill the cells with distilled water only and charge as necessary. Inspect the cable ends and terminals. They should be clean and free of corrosion. •...
Page 128 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Start and run the generator. • Confirm that the batteries are charging. Operate the 120 Volt appliances and air conditioners. If an electrical item or appliance is not functioning properly, contact the dealer or an authorized service center to have it evaluated.
Page 129 NAVIGATOR S ECTION 4 APPLIANCES APPLIANCES - INTRODUCTION • 131 WALL THERMOSTAT • 153 REFRIGERATOR • 131 AIR CONDITIONER - ROOF • 154 Operation Specifics • 132 Operation • 155 Control Panel - Two Door • 133 Heat Pump • 155 Control Panel - Four Door •...
Page 131: Appliances - Introduction
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ APPLIANCES This section covers operation and care of various appliances found in the - INTRODUCTION motorhome. The motorhome is equipped with a refrigerator, cooktop range, microwave, furnace, water heater, roof air conditioner and several optional appliances. Many of these appliances operate on AC or DC current, LP-Gas or a combination of all three.
Page 132: Operation Specifics
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Operation • The refrigerator operates from LP-Gas or 120 Volts AC electric. Specifics • DC Voltage must be no higher than 15.4 Volts DC or lower than 10.5 Volts DC. • AC voltage must be no higher than 132 Volts AC or lower than 108 Volts AC. •...
Page 133: Control Panel - Two Door
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Control Panel - Two Door 030908 • ON/OFF Button - Turns the refrigerator on or off. - Push the ON/OFF button to start the refrigerator in Auto mode. - Push and hold the ON/OFF button for two seconds to shut it off. •...
Page 134: Control Panel - Four Door
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Control Panel - Four Door The Refrigerator Control Panel requires 12 Volt DC to operate. 030864 • ON/OFF Button - Turns the refrigerator on or off. - Push the ON/OFF button to start the refrigerator in Auto mode. - Push and hold the ON/OFF button for two seconds to shut it off.
Page 135: Ice Maker
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Tips • Cool items first, if possible, before putting them into the refrigerator. • Keep the doors shut. Know what you want before opening the doors. • Allow the refrigerator 24 hours of operation before actual use to help it get a "head start"...
Page 136: Cooling Unit Fans (Four Door Models)
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- When storing the motorhome, the refrigerator doors have a storage position that locks the doors partially open. This will help reduce odor from mold and bacteria. A completely sealed refrigerator in storage is a perfect environment for mold and bacteria to grow. 030965 To use the storage feature, partially open doors and slide tab into the cut-...
Page 137: Storage
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Storage • Turn the refrigerator off and remove all items. Leave the drip tray under the cooling fins. • Shorten defrost time by using trays of warm water. Do not use a heating gun, hair dryer or sharp objects to remove frost as these can damage the interior or cooling unit.
Page 138: Bay Freezer (Opt.)
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Defrosting: Excessive frost inside the freezer will decrease cooling efficiency. If frost build-up is excessive, the freezer will need to be defrosted. CAUTION: Never use sharp objects, hair dryers, or a heat gun to defrost the freezer. Damage to the interior of the unit can occur. To Defrost: •...
Page 139: Hot Water Dispenser (Opt.)
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ HOT WATER Water is electrically heated, using DISPENSER 120 Volt AC, to the temperature of (Optional) 190° F (88° C) by means of a compact tank mounted under the sink. A thermostat maintains the water temperature. When the tap is turned, cold water enters the bottom of the tank and forces hot water out of the faucet.
Page 140 Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Temperature Adjustment: If the steam cannot be stopped, or if the water boils, adjust the temperature as follows: • Turn the galley switch off and unplug the power cord. • Remove the screw and access cover. • Insert a screwdriver in the slot of the thermostat adjusting screw ½...
Page 141: Microwave/Convection Oven
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ MICROWAVE/ The microwave oven is operated from 120 Volt AC supplied by shore CONVECTION OVEN power, the generator or the inverter. Microwaves heat food using sound waves generated at a very high frequency (2,450 MHZ) to agitate the water mole- cules inside the item being heated.
Page 142 Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Microwave Facts: One of the most useful documents for the microwave is the operations manual, located in the owner’s information file box. Read it carefully and keep it for reference. Another useful item is a microwave cookbook. Many will contain information about cooking principles, techniques, hints and recipes.
Page 143: Operation
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ microwave food chart Microwave Cooking Safety: • Always use pot holder to prevent burns when handling utensils that are in contact with hot food. Enough heat can transfer from food through utensils to cause skin burns. • Stay near microwave while operating and check frequently to prevent overcooking.
Page 144 Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Safety Lock: The microwave comes with a safety lock feature, which prevents the oven from operating accidentally. To use this feature: • Press the CUSTOM HELP pad. • Press the 1 pad. • Press the START/TOUCH-ON pad. The oven is locked. If any button is pressed, “LOCK” appears on the screen.
Page 145: Microwave Cooking
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Microwave - Timed Cooking: The maximum amount of cooking time is 99 minutes and 99 seconds. Be sure to enter minutes and seconds. If seconds are not desired enter 00. WARNING: If a fire flares up when using the cooktop turn off the ventilation fan.
Page 146: Convection Cooking
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Keep Warm: Press the KEEP WARM pad during cooking time to automatically keep food warm for up to 30 minutes after cooking time has expired. To use this feature after cooking time has expired, or after the food has been removed, place the food back into oven and press the KEEP WARM pad.
Page 147 Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Manual Broiling: The Manual Broiling temperature is automatically preset to 450° F. Only the cooking time can be adjusted. To use the broiler, press the BROIL pad. Enter amount of cooking time. Press the START/TOUCH-ON pad to begin preheating the oven. Four beeps will signal the end of the preheat cycle.
Page 148: Tips
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Tips • Check the type of cookware being used to see if it is microwave or oven safe depending on the type of cooking being done. • Gold paint or glaze may contain a trace amount of gold which is electrically conductive and not compatible for microwave.
Page 149: Appliance Selector Switch
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Grease Filters: Do not operate the oven without the grease filters in place. This can damage the microwave. Grease filters should be cleaned at least once a month. To remove the filters, use the pull tab to slide the filter to the end of the opening and tip down. Soak the filters in the sink or in a dishpan filled with hot water and detergent.
Page 150: Cooktop
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- COOKTOP The cooktop utilizes burners that spread heat even- ly across the bottom of the cookware. The cooktop uses an electric ignition system which requires 12 Volt DC to operate. The cooktop should be used for cook- ing purposes only, not as a heating source. When the burner valve is opened the fuel source flows through the valve into the mixture tube.
Page 151: Tips
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Control Knobs: • Press down to activate electric spark to light the burner. • HI - Used to start the cooking process and bring liquids to a boil quickly. • MED HI - Used to hold a boil in liquids. •...
Page 152: Cooktop - All Electric (Opt.)
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Care & Cleaning Cleaning the cooktop is quick and easy. Regular cleaning with a soft cloth and a warm detergent solution is generally enough to keep the cooktop clean. Wash, rinse and dry with soft cloths. Clean the cooktop when it is cool. Use a dry cloth or paper towel to clean spatters or spills when the surface is warm, before it gets baked on.
Page 153: Wall Thermostat
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WALL Two comfort controls operate the HVAC (Heating, Ventilating and Air THERMOSTAT Conditioning) system. One comfort control is located in the living room, the other in the bedroom. The living room comfort control will operate the front roof air conditioner functions and the LP-Gas furnace operation.
Page 154: Air Conditioner - Roof
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AIR CONDITIONER - The roof air conditioners operate from 120 Volts AC only, by shore power ROOF or the generator. Operations are controlled by the 12 Volt DC comfort control. The electronics in the comfort control use a telephone style patch cord to send low voltage signals to the roof air conditioner's circuit board.
Page 155: Operation
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Operation The roof air conditioner will operate only when the following needs are met: • 120 Volts AC, from either shore power or the generator, is supplied. • The battery cut-off switch is in the ON position and house batteries are charged.
Page 156: Return Air Filters
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- If the Heat Pump mode is selected at or below 24° F., or if operating in Heat Pump mode and temperature drops to 24º F., the air conditioner will stop Heat Pump operation and Aux Heat will be displayed. The furnace will be selected as the auxiliary heat source and will begin operation.
Page 157: Operation
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WARNING: IF YOU SMELL GAS extinguish all open flames and turn off the main gas supply. Liquid propane is a highly volatile, extremely dangerous gas. It can explode or ignite, which may result in property damage, injury or death. Propane is “heavy” and can “float”...
Page 158: Tips
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Tips • After storage the furnace may produce a musty smell during the first couple of cycles. • Operating the furnace at an altitude above 5,000 feet reduces the BTU output due to air/fuel ratio. • The furnace will periodically need to be serviced by a qualified technician.
Page 159: Water Heater
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WATER HEATER The water heater will heat water using two different methods: (1) 120 Volt AC, supplied either by shore power or the on board generator, or (2) LP-Gas. The 120 Volt AC uses a heating element similar to that of a water heater typically found in a house.
Page 160: Operation
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Operation Water Heater Operation: • Turn on the battery cut-off switch at the entry door. • 120 Volt AC is supplied from shore power or the generator. • The house batteries are charged. • The LP-Gas primary valve on the LP tank is open. Heating Water with 120 Volt AC: •...
Page 161: Water Heater Bypass System
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The next portion of the operation is controlled by the direct spark ignition (DSI) system, as power is applied to the DSI board. The system will do the following: 1. The board has a timing circuit, which allows 6 to 9 seconds for ignition to occur.
Page 162: Pressure - Temperature Relief Valve
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Pressure - Temperature Relief Valve The water heater is equipped with a Pressure-Temperature relief valve. The water heater may discharge at the Pressure- Temperature relief valve during the heating cycle, due to thermal expansion of water. The Pressure-Temperature relief valve is designed to open if the water temperature in the tank reaches 210°...
Page 163: Tips
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Tips • To conserve LP-Gas, turn off the water heater when not in use. • When using the shower, conserve energy and hot water by shutting the shower water off when not in use. • Use caution when adapted to 30 Amp shore service, or anything less than 50 Amps.
Page 164: Aqua-Hot (Opt.)
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AQUA-HOT Specially designed for use in motorhomes, the Aqua-Hot is an appliance (Optional) combining a water heater with a furnace. The Aqua-Hot provides an almost endless supply of hot water and heats the interior of the motorhome. A 50,000 BTU diesel fired burner and a 1650 watt AC element heats a 60/40 solution of antifreeze to approximately 200º...
Page 165 Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Interior Heat Exchangers: The heat exchangers are small radiators with 12 Volt DC blower motors. Current consumption is approximately ½ Amp per large heat exchanger. The small heat exchanger used in the private bath and for the holding tank bay is ¼ Amp.
Page 166: Bay Thermostat
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Bay Thermostat During cold weather, locate the bay thermostat next to the Aqua-Hot. This thermostat controls the heat exchanger for holding tank bay heat. Adjust the thermostat to 40 to 50° F. This will help prevent freezing of the water system. NOTE: Turn the Aqua-Hot ON when heating the bay.
Page 167: Filter/Water Separator
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Filter/Water Aqua-Hot Fuel Filter: Separator The filter is located on the curbside of motorhome behind the fuel access door. Unlatch and securely position door open. Draining the Collection Bowl: Water is heavier than fuel and will settle to the bottom of a fuel bowl, making it appear different in color.
Page 168: Aqua-Hot Overall View
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Aqua-Hot Overall View 040468 4 • 1 6 8 N A V I G A T O R 2 0 0 3...
Page 169: Washer-Dryer Preparation
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WASHER-DRYER If the motorhome was not ordered with an optional washer-dryer, it will PREPARED have a washer-dryer preparation package installed from the factory. The washer- dryer “prep” package includes the following items: 1. Color coded water supply lines. A red line for hot; a blue line for cold. 2.
Page 170: Washer-Dryer (Opt.)
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WASHER-DRYER (Optional) The automatic washer-dryer has a capacity of up to 10 lbs. (4.5 Kg.) of dry clothing. It is front loading with an extra large door opening for easier access. It has five wash cycles, in addition to extra rinse and spin cycles. •...
Page 171: Cleaning The Drain Screen
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Cleaning the Drain Screen The removable drain screen, which protects the pump from lint and foreign matter, needs to be cleaned periodically. The frequency in which it is cleaned depends upon the type of clothes that are washed. Cotton articles produce more lint than nylon articles. Under no circumstance should the drain screen be removed while the machine is full of water.
Page 172: Winterizing The Washer/Dryer
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Winterizing the Winterize the washer-dryer using the following instructions to avoid Washer-Dryer damage to the unit due to freezing: 1. With the unit off, remove the wash filter to allow the water remaining (in the pump and drain hose) to be evacuated. Replace the filter.
Page 173 Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ NOTES N A V I G A T O R 2 0 0 3 4 • 1 7 3...
Page 174 Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES 4 • 1 7 4 N A V I G A T O R 2 0 0 3...
Page 175 NAVIGATOR SECTION 5 EQUIPMENT EQUIPMENT - INTRODUCTION • 177 PRIVACY DRAPES - ELECTRIC (Opt.) • 203 ENTRY STEP • 177 DOOR - SLIDING • 204 Operation • 177 SEAT CONTROLS • 204 Tips • 178 SOFA BED CONVERSION • 204 Maintenance &...
Page 177: Equipment - Introduction
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ EQUIPMENT This section covers the basic operation and care of various types of - INTRODUCTION equipment found in the motorhome, most of which are provided for entertainment and comfort. More detailed information about specific equipment may be found in that particular manufacturer’s manual. Optional equipment will also be discussed in this section which may not apply to all motorhomes.
Page 178: Maintenance & Lubrication
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Tips If the step fails to operate: • Verify that the step switch is ON. • Check the main power supply for the step, a 20 Amp circuit breaker located on the low current plate. • A magnetic door jam switch is used to control step operation. Use a separate magnet to apply a “trigger”...
Page 179: Stepwell Cover (Front Door Models Only)
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The motorhome is equipped with a sliding stepwell cover that is STEPWELL COVER extended and retracted by the using dual action air cylinder. The air (Front Door Models Only) cylinder is controlled by an electrically operated air valve. The air solenoid receives air pressure from the front air tank.
Page 180: Entry Door
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ENTRY DOOR The entry door is adjusted at the factory and tested for all operations. The door incorporates three separate seals to eliminate wind noise during travel. The door uses two separate locks for safety and security. One locking system is the door handle and the other is a dead bolt.
Page 181: Screen Door - Changing The Glass
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Screen Door Changing the Glass in the Screen Door: - Changing the Glass • The screen slider is Plexiglas, the slider can be bowed for removal and replacement. • Replace with new Plexiglas and reverse the procedure. Adjusting the Screen Door For Up and Down Location: Screen Door - Adjusting •...
Page 182: Keyless Entry
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Keyless Entry The entry door and bay doors can be locked or unlocked using the touch keypad located adjacent to the entry door. Three lock codes are pre-assigned and not programmable. They cannot be assigned as unlock codes. •...
Page 183 Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ All motorhomes equipped with the keyless entry are shipped from the factory with default settings. It is recommended the unlock code be personalized for security purposes. To Program a Personal Number: 1. Locate the programming switch, which is a small button with two 22-gauge wires connected: Yellow is power and black is ground.
Page 184: Slide-Out Operation
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SLIDE-OUT The main slide-out room operates by electric switches controlling hydraulic OPERATION cylinders. Slide-out room operation uses many safety features preventing mechanical damage or physical harm. The slide-out room(s) will not operate until all safety requirements are met. The design of the slide-out system requires very little maintenance.
Page 185: Extending Main Room(S)
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Extending To Extend the Slide-Out Room: Main Room(s) • Move the driver seat forward. • Confirm that there is at least five feet of clearance outside the motorhome for the slide-out room to extend. • Ensure the ignition key is in the OFF position. •...
Page 186: Retracting Main Room(S)
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Retracting Main To Retract the Slide-Out Room: Room(s) • Check for sufficient clearance inside the motorhome before retracting the slide-out room. • Clean the floor to ensure there is no dirt or grit that could result in floor damage during operation. •...
Page 187: Manual Override - Hydraulic
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Manual Override Manual Override Hydraulic - Emergency Procedures: - Hydraulic If the slide-out room does not operate one of the safety features may not be enabled. Slide-out room does not respond from the switch: • Is the ignition key is off? •...
Page 188 Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Pump motor operates but the room does not move: • Check the two fuses adjacent to the hydraulic pump. If the fuses test good and the room does not operate, it is possible to manually retract a single galley slide. Dual galley slide-outs use different hydraulic components.
Page 189: Extending Bedroom
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Extending - Bedroom Bedroom Slide-out-Extending: The bedroom slide-out operates electrically using many safety features to prevent mechanical damage or physical harm. Prior to moving the slide-out, firmly latch any cabinet doors located adjacent to the slide-out. Damage to the door or fascia can occur.
Page 190: Manual Override - Bedroom
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Retracting Bedroom To Retract the Bedroom Slide-out: • Check for sufficient clearance inside the motorhome before retracting the slide-out room. • Clear the floor to ensure there are no objects that could result in floor or slide-out damage during retraction. •...
Page 191: Awnings
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ After the previous items have been checked and the room still does not move when the slide-out switch is pressed, follow these simple steps to manually override the slide-out room: 1. Lift up the mattress to gain access to the slide-out cover board.
Page 192: Awning Care & Maintenance
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- To Retract Awning: • Loosen locking knobs for both arms. Lower arms to stop the bolts. • Tighten the knobs. • Untie the pull strap and slide strap to center of awning roll tube. • Pull down on pull strap with a firm grip until tension is off the inner arms.
Page 193 Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ To Extend The Patio Awning: 1. Hook the loop of the center pull strap with the pull wand and draw the awning away from the motorhome to the desired extension. Slide the center pull strap to one end of the awning and store it. 2.
Page 194 Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Using The Carport Feature - (Not available on Carefree One Touch Awnings). To safely use the carport feature: 1. Extend the braces and lock them into the end of the side arms. Tighten the black knobs. 2. Extend the awning as described under “To Extend Awning.”...
Page 195: Awning - Automatic Girard (Opt.)
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • Water Leaks: If leaking occurs after washing, it generally results from insufficient rinsing. If water drips through the needle holes in the stitching use a commercial seam sealer which is available in canvas and trailer supply stores. Paraffin wax may also be applied to the top of the seams.
Page 196 Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Motorized Operation: Motorized operation is simple. The motor (110 Volt AC) is housed in the roller tube where it is protected from view and elements. Push the button once, momentarily, to extend the awning all the way. The awning will extend until it reaches the full extend position.
Page 197: Awning - Automatic Carefree (Opt.)
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ When the wind sensor attains the predetermined speed, the awning will close completely. The awning will not re-open automatically. It must be opened using the extend button. This feature is intended to prevent possible damage to the awning and related components. Care and Cleaning of Acrylic Fabric: The acrylic fabric should be cleaned regularly before substances such as dirt, leaves, etc., are allowed to accumulate on, and become embedded in, the...
Page 198 Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Wind Brace 020149 To Extend the Awning: • Verify all persons and objects are clear from the extend path of the awning and related hardware. • Turn the One Touch key to the ON position. • Depress and hold the momentary switch to EXTEND. Motor will automatically stop at full extension.
Page 199 Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ To Retract the Awning: • Remove the wind braces. • Verify all persons and objects are clear from the retract path of the awning and related hardware. • Turn the One Touch key to the ON position. • Press and hold the momentary switch to RETRACT. The motor will automatically stop at full retraction.
Page 200: Slide-Out Awning
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Slide-out Awning The slide-out awning will automatically roll out as the slide-out room extends. After the slide-out room is extended, the awning can be completely rolled out as a window awning. The slide-out awning has two devices to help prevent the awning from "bil- lowing"...
Page 201: Slide-Out Cover (Triple Slide Only)
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ To Retract the Window Awning: 1. Engage the end of the pull rod into loop on center pull strap. 2. Pull on rod to relieve pressure on the side straps and remove straps from the hooks. 3. Carefully allow the spring tension to wind the awning up.
Page 202: Fans
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FANS A wall thermostat controls the galley exhaust fan using House 12 Volt DC Exhaust Fan to operate. To Operate the Fan: • Remove the ceiling grill cover. • Open the grill dampers. • Select one of three fan speeds using the round knob on the grill.
Page 203: Tips
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Tips Tips for Fan Operation: • To keep condensation from accumulating operate the fans when cooking. Condensation occurs naturally from fluctuations in interior and exterior temperatures, humidity and dew point changes, steam from cooking or boiling large amounts of water on the cook top. Shower use is another source of condensation.
Page 204: Door - Sliding
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- DOOR - The sliding pocket door uses two rollers at the top of SLIDING each door. During the life of the motorhome the sliding door may need adjusting. The sliding pocket door can be adjusted to close tight against the wall. Locate the small wrench and turn the adjusting screw upward or downward.
Page 205: Dinette Bed Conversion (Opt.)
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ DINETTE BED CONVERSION The booth dinette easily converts into a bed: (Optional) • Lift seat cushions to an angled vertical position. • With a firm grip, lift front edge of the table approximately six inches and push table leg lock to side.
Page 206: Radio & Navigation System (Opt.)
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- RADIO & The system combines a radio, back-up camera and navigation system. A NAVIGATION 7" LCD screen is used as a display for the back-up camera and navigation system SYSTEM programming. The radio screen may be stowed when not in use. (Optional) NOTE: It is recommended to thoroughly read all of the following instructions before attempting to program the system.
Page 207: Operation
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Operation Operation for the monitor is done from the Panasonic remote or the Panasonic monitor. • Push the OPEN/CLOSE button. The radio will extend then tilt to an upright position. • Press the blue POWER button to turn the monitor on. •...
Page 208: Radio Operation
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Radio Operation Radio Station Select and Preset: To display the radio, press the MODE or MENU button. The UP and DOWN (DISC/BAND) buttons select between the AM or FM library. • UP button is the FM library. • DOWN button is the AM library. The LEFT or RIGHT (TRACK) buttons change the radio station.
Page 209: Navigation System
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Navigation System The navigation system uses a seven-disc map library to operate. The library is located in the owner’s information packet. The system remote control is used to program settings and retrieve information. Only areas that are high- lighted are accessible.
Page 210 Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Familiarize yourself with how the system functions; experience is the best teacher. Be patient. The system, in many cases, will select the correct dialogue box automatically. Press OK on the navigation remote to enter any dialogue box. The RETURN box will return to the previous screen. •...
Page 211 Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 020099 Programming Guidance to Point of Interest Using Map: • Insert a map disc with the area of interest or destination, with label up, into the navigation system. • Using the navigation remote, press the OK button. • Highlight the NAVIGATION text box and press OK. •...
Page 212 Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Programming a known location: • Insert a map disc containing the desired location. • Start from the Main Menu. Use the OK button on the remote to enter Navigation dialogue box. • Enter the Country dialogue box. Enter the United States for the location and press OK.
Page 213: Radio - Bedroom
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ RADIO - BEDROOM 030885 The Bedroom stereo system is a three-piece system consisting of AM/FM stereo tuner, CD Player and Clock. The unit also incorporates a remote control for ease of operations. The system operates from 120 Volt AC and is powered from Shore Power, Generator or Inverter.
Page 214: Citizen Band Radio (Cb)
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- To Set the Clock: 1. Press the POWER button to turn off "standby." 2. Press the MEMORY button once. The minute segments display "00." The hour segments flash continuously. NOTE: Pay attention to the "AM" or "PM" setting. 3.
Page 215: Cb Components
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The CB Radio can assist in the following: 1. Warn of traffic tie-ups ahead. 2. Provide weather and road information. 3. Provide help fast in event of emergency breakdown. 4. Suggest good spots to eat and sleep. 5. Make long trips more interesting and fight driver's fatigue. 6.
Page 216: Operating Procedures
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Operating Operating Procedure for Emergency Communications: Procedures 1. For emergency communications, set the CB radio to Ch. 9. For non-emergency communications, select the desired channel by pressing the Channel up/down-tuning buttons until reaching the channel desired. 2. When asking for emergency aid on Channel 9, request a React base (if available) to respond by saying "Break Channel 9 for a React base"...
Page 217: Transmission
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Transmission CB Transmission Range: All CB radios transmit using the maximum FCC allowable power output of four watts. The type of antenna used, its condition, location and physical length, and the proper matching of the Standing Wave Ratio or SWR can effect the amount of power that actually goes out.
Page 218: Standing Wave Radio
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Standing Wave Ratio SWR (Standing Wave Ratio): In order to set the SWR (Standing Wave Ratio) on the unit, the CB radio must be equipped with a built-in SWR meter or an external SWR meter. Using an external SWR meter will also require a short piece of co-axial cable with CB plugs on both ends.
Page 219: Weather Alerts
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Weather Alerts Weather Alerts: A Weather Alert warns of a weather emergency as defined by the National Oceanic and Atmospheric Administration of the U.S. Department of Commerce commonly know as NOAA. NOAA maintains a system of approximately 380 stations throughout the United States that transmit continuous broadcast of the latest local weather conditions 24 hours a day, 7 days a week.
Page 220: Entertainment Systems
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ENTERTAINMENT The components used to make up the entertainment center are carefully SYSTEMS selected to provide the highest quality in audio and visual enjoyment. There are several pieces of equipment which encompass the entertainment center. The following paragraphs will discuss the operations and various components. Use the instructions given in the Video Selector Box section to use these components.
Page 221: Television Antenna
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Television Antenna The motorhome is equipped with a power television antenna with built in electronics that uses 12 Volt DC to "boost" signal strength. Weak or fuzzy signals can be amplified by turning on the antenna boost switch. The antenna and booster work together providing the best possible picture for most situations.
Page 222 Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Antenna Booster Operating Instructions: • The antenna booster is located in the cabinet above the driver's seat, to the left. • The power supply switch must be on. • The green light will glow when the amplifier is on. ULTRA-GAIN TV AMPLIFIER TV AMPLIFIER...
Page 223: Hook-Ups - Tv Cable, Computer & Tele
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Hook-ups TV Cable, The motorhome is equipped Computer & Telephone with cable TV and telephone hook-ups, located in the electrical service center. For convenience, there are auxiliary outlets located at the co-pilot seat and on the optional computer desk. This connection is set up for a telephone or laptop computer.
Page 224: A/B Selector Switch
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The Video Selector Box interfaces the different input signals (VCR Satellite Dish and DVD) to the televisions. The Video Selector Box has four sections TV numbers 1-4. Numbers 3 and 4 are not used. Above each TV section are the different inputs available from the different components.
Page 225: Dvd Player
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ DVD Player The DVD player powers the sound system. When using the Home Theater Sound System to reproduce sound from the Satellite System or the VCR, the TV must be on to supply the DVD player with the audio signal. PHONS 030969 Satellite Equipment...
Page 226: Vcr
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- STS-200 In Motion Satellite System: If the motorhome has the In-Motions system, turn on the switch to activate the dish inside the dome. If the motorhome is parked, the switch can be turned off after the system has obtained the signal. 060208 This component is easily recognized.
Page 227 Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ To Play a DVD: • Turn on the TV and select Video 1 using the TV/Video button. • Turn on the Video Selector Box and set TV 1 to DVD. • Turn on the DVD. The green power light should display. Insert a disc and push Play.
Page 228 Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES 5 • 2 2 8 N A V I G A T O R 2 0 0 3...
Page 229 NAVIGATOR S ECTION 6 WATER SYSTEMS WATER SYSTEMS INTRODUCTION • 231 MONITOR PANEL - Measurement & Calibration (Water Tanks) • 231 WATER TANK - FRESH FILL • 233 WATER - CITY HOOK-UP • 233 WATER TANK - (FRESH) GRAVITY FILL • 234 PLUMBING MANIFOLD •...
Page 231: Water Systems Introduction
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WATER SYSTEMS This section contains information about the operation and care of the various INTRODUCTION water system equipment found in the motorhome. The motorhome is equipped with two separate water systems. Optional water equipment will also be discussed, so not all information may be applicable to the motorhome.
Page 232 Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Calibration: The monitor panel is calibrated at the factory for accuracy and should not require adjustment. If the system is displaying incorrectly, calibration may be necessary. • Completely fill the tank to be calibrated. • Locate the corresponding adjustment screws (one for each tank) under the removable plug.
Page 233: Water Tank - Fresh Fill
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WATER TANK - FRESH FILL • Connect a potable water hose to the city/fresh water hook-up located in the service center on the roadside of the motorhome. • Turn the city water/tank fill valve to the Fresh Water Fill - Open position.
Page 234: Water Tank - (Fresh) Gravity Fill
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WATER TANK - (FRESH) GRAVITY FILL The gravity fill inlet allows fluids to be introduced directly into the fresh water tank. When dry camping, water can be poured directly from a container into the fresh water tank. The gravity fill inlet can be used to pour disinfecting solution into the fresh water tank or when using potable RV antifreeze to winterize the fresh...
Page 235: Water Pump
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WATER PUMP The water pump pressurizes the fresh water system when not connected to city water. The water pump is totally Inlet Screen automatic and self-priming, operating on demand as water Faucet is used. The water pump is located in a storage compartment of the motorhome.
Page 236: Water Pump - Troubleshooting
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Water Pump - Vibration induced by road conditions can cause the plumbing or pump Troubleshooting hardware to loosen. Check the water pump system for components that are loose. Many symptoms can be resolved by tightening the hardware. Check the following items: The water pump will not start or blows the fuse: •...
Page 237: Pressure Accumulator Tank
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ PRESSURE The pressure accumulator tank mounts in the water bay near the water ACCUMULATOR pump. The pre-charge pressure in the accumulator tank should be checked TANK monthly. The Accumulator Features: 1. Smooth flow from the faucets. 2. Reduced water pump cycling. 3.
Page 238: Water Filters
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WATER FILTERS The 2-stage filtration system will filter up to 1,350 gallons (approx. 6 months of water) between filter changes. The 2-stage filtration system uses the following filters: • First Stage - Five Micron Sediment Filter: For reduction of suspended solids, dirt and rust down to 5 microns in size.
Page 239: Galley Filter
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Galley Filter The water filter is located under the galley sink. For winterization purposes, the filter head may have been installed with the diverter cap in place. In this case remove the diverter cap and store for winterization. Install the cartridge by following the instructions on the cartridge.
Page 240: Water System
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WATER SYSTEM - Water system problems and leaks usually fall into two categories: system Troubleshooting problems and problems caused by improper use or lack of attention. These problems usually stem from improper winterizing, poor maintenance, road vibration and campsite water pressure variations. Check all plumbing connections for leaks at least once a year.
Page 241 Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Use the following procedures to disinfect the water system: • Remove the filter elements from the filters and reassemble the filters without the elements (see "Water Filter"). • Prepare a chlorine bleach solution using one gallon water and ¼ cup of chlorine bleach.
Page 242: Soap Dispenser - Liquid (Opt.)
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FAUCETS The kitchen faucet head has a flexible hose allowing the faucet head to be removed from the base. O-rings seal the faucet head to the base preventing water from dripping into the cabinet. Push the slide bar to select either stream or spray. Should the flow of water reduce, the filter screen in the faucet head may be clogged.
Page 243: What Not To Put In Waste Holding Tanks
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ What Not to Put in • Do not use strong or full strength detergents to deodorize and disinfect. Waste Holding Tanks Use odor control chemicals made especially for holding tanks. • Do not put automotive antifreeze, ammonia, alcohol or acetone in holding tanks.
Page 244: Waste Drain Hose
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Waste Drain Hose A flexible three inch sewer hose attaches between the termination drain and the shore facility. Sewer hoses usually come in 10 or 20 foot lengths. The sewer hose is stored in a tube accessed through a compartment door on the roadside next to the drain valves.
Page 245: What To Put Into The Holding Tanks - Black Tank
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ What to Put into the Before using the toilet, treat the sewage holding tank with water mixed Holding Tanks with an odor-controlling chemical. These chemicals are readily available at - Black Tank most RV supply stores. Pour the chemicals into the holding tank through the toilet.
Page 246 Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Dumping the Tanks: 1. When preparing to dump the black tank, first close the grey water valve. 2. Fill the grey tank to at least 50% by running water in the shower or sinks. 3. Use the monitor panel to observe tank fluid levels. When the grey tank is 50% full stop filling the tank.
Page 247: Toilet
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ TOILET The toilet uses water from either the fresh water Operating Instructions tank or a city water supply. The water pump must be turned on or connect the motorhome to city water. The toilet uses 12 Volt DC to flush. The toilet flushes directly into the sewage holding tank (black water).
Page 248: Cleaning
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Cleaning The toilet should be cleaned regularly for maximum sanitation and operational efficiency. Clean the toilet bowl with a mild bathroom cleaner. Do not use chlorine or caustic chemicals, such as drain opening types, as they will damage the seals.
Page 249: Cold Weather Use
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ COLD A motorhome is not designed for extended use in below freezing (32° F/0° C) WEATHER USE weather. However, you may not experience any problems as long as the temperature does not drop too low. Interior water lines, fixtures, water storage tanks and pumps are normally protected from moderate freezing temperatures, as long as the furnace is operating.
Page 250: Using Nontoxic Antifreeze
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WINTERIZING - Ten gallons of FDA approved RV antifreeze will be required to winterize Using Nontoxic the motorhome. Antifreeze 1. Remove the water filter elements from the filters and reassemble the filters without the elements (see "Water Filter"). 2.
Page 251: Using Air Pressure
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WINTERIZING To use air pressure to winterize the motorhome you will need access to - Using Air Pressure an air compressor and an adapter to connect the air line to the water system. Adapters can be found at any RV supply store. When hooked to the water lines the pressure should not exceed 40 psi.
Page 252: Tank Capacities - Chart
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- TANK CAPACITIES - CHART Tank Capacities (Approximate Gallons) Aqua-Hot (Optional) 16 gal. Grey Holding Tank 56 gal. Black Holding Tank 40 gal. Fresh Water Tank 100 gal. Water Heater 10 gal. NOTE: This chart reflects product specifications available at the time of printing.
Page 253: Water Hose Reel (Opt.)
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WATER HOSE REEL The convenience of the water reel eliminates a loose (Optional) water hose stored in the bay. Use the hose reel for city water hook-up or to fill the fresh water tank. The reel is equipped with an In/Out switch that will rewind the hose after use.
Page 254 Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES N A V I G A T O R 2 0 0 3 6 • 2 5 4...
Page 255 NAVIGATOR S ECTION 7 LP-GAS SYSTEMS LP-GAS SYSTEM • 257 LP-GAS DETECTOR • 258 Operation • 258 Testing • 258 Alarm • 259 Care & Maintenance • 259 MONITOR PANEL - Measurement & Calibration (LP Tank) • 260 LP-GAS EMERGENCY PROCEDURES - CHECKLIST • 260 LP-GAS TANK CAPACITY •...
Page 257: Lp-Gas Systems
LP-Gas System ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ LP-GAS SYSTEM This section contains information and knowledge for the operation and care of the various Liquefied Petroleum (LP-Gas) system equipment found in the motorhome. The motorhome is equipped with several appliances and various equipment which are capable to operate on LP-Gas. Some items discussed may not be applicable to all motorhomes.
Page 258: Lp-Gas Detector
LP-Gas System --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LP-GAS DETECTOR The LP-Gas detector is provided for safety. The gas detector detects both LP-Gas and Methane Gas. Liquefied Petroleum Gas (LP-Gas) is heavier than air and Methane Gas is lighter than air. LP-Gas will settle to the lowest point (generally the floor) of the motorhome.
Page 259: Alarm
LP-Gas System ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Alarm Procedures to Take During an Alarm: 1. Turn off all gas appliances (stove, heaters, furnace). Extinguish all flames and smoking material. Evacuate the motorhome, leaving all doors and windows open. 2. Turn off the primary LP tank valve. 3.
Page 260: Monitor Panel - Measurement & Calibration (Lp Tank)
LP-Gas System --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- MONITOR PANEL - Tank Measurement - To measure level of a tank simply push button on Measurement & display panel corresponding to tank you wish to measure. Lights on panel will Calibration (LP Tank) turn on in sequence indicating level of tank. Calibration - The monitoring panel comes factory calibrated for accuracy and should not need to be adjusted.
Page 261: Lp-Gas Tank Capacity
LP-Gas System ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ LP- GAS TANK LP-GAS TANK CAPACITY* CAPACITY All Models 55 Gallons* *Actual filled LP capacity is 80% of listing due to safety shut-off required on the tank. LP-GAS TANK LP-Gas exists in both the liquid and vapor state within the LP-Gas tank. A - Operation “FULL”...
Page 262: Lp-Gas Tank Filling
LP-Gas System --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LP-Gas Tank Filling Woodall’s Campground and Trailer Guide and other similar publications list refueling stations. Many travel parks sell LP-Gas. Shut off the pilot lights, appliances and igniters before filling the LP-Gas tank to prevent a fire or explosion.
Page 263 LP-Gas System ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ LP-Gas Statistics: Pounds Per Gallon 4.24 Specific Gravity of Gas 1.50 Specific Gravity of Liquid .504 Cubic Feet Gas Per Gallon of Liquid 36.38 Cubic Feet Gas Per Pound 8.66 BTU Per Gallon 91,502 BTU Per Pound 21,548 Dew Point in Degrees Fahrenheit - 44°...
Page 264: Lp-Gas Regulator
LP-Gas System --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LP-GAS LP-Gas is compressed into liquid form in the tank. Only the vapor is used REGULATOR during combustion by an appliance. As vapor is removed from the tank, the remaining liquid will vaporize to maintain pressure that is removed during consumption.
Page 265 LP-Gas System ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The regulator is the heart of the LP-Gas system. The regulator reduces vapor pressure so that it is safe to use. The regulator on the motorhome is a two-stage regulator. The first stage of the regulator reduces tank pressure to a range of 10 to 13 psig (pounds per square inch gauge).
Page 266 LP-Gas System --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Manometers: The manometer is the best way to accurately determine LP-Gas pressure. There are two different styles of manometers, a gauge and a U-tube. Gas pressure is measured in Inches of Water Column. This is the amount of pressure applied to one side of a U-shaped tube half filled with water.
Page 267: Lp-Gas Hose Inspection
LP-Gas System ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ LP-GAS HOSE It is suggested by the hose manufacturer that the Liquid Propane Gas INSPECTION (LP-Gas) supply hoses, used on the motorhome, be subject to regular inspection. As a guideline, we suggest that all flexible LP lines connecting the slide-out, appliances, or tanks be inspected in the spring and fall of each year by a qualified RV technician.
Page 268: Lp-Gas Consumption
LP-Gas System --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LP-GAS Each gallon of LP-Gas produces 91,502 BTU’s of heat. One 27 gallon tank CONSUMPTION produces two million BTU’s. Total consumption depends on the rate of usage by each appliance and the operating time. The stove and heating systems typically use the most gas.
Page 269: Lp-Gas Distribution Lines
LP-Gas System ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ LP-GAS A primary manifold black steel pipe running throughout the motorhome DISTRIBUTION distributes LP-Gas to secondary lines. All secondary lines leading to gas LINES appliances are made of copper tubing with flared fittings. If any lines rupture do not attempt to splice them.
Page 270: Lp-Gas Safety Tips
LP-Gas System --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LP-GAS SAFETY Liquid Propane gas is one of the safest and most reliable fuels available on TIPS the market if it is handled properly. LP-Gas, however, does have a great explosive “potential" if handled improperly. Danger is minimized by becoming familiar with and following a few safety precautions, and by learning how to properly operate LP-Gas appliances.
Page 271 LP-Gas System ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Maintenance and Safety Tips for the LP-Gas Refrigerator: • Have the refrigerator, furnace and venting inspected annually by an authorized service center. • Before firing up the refrigerator, or using the propane gas furnace for the first time each season, have the venting system checked for blockage.
Page 272 LP-Gas System --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES N A V I G A T O R 2 0 0 3 7 • 2 7 2...
Page 273 NAVIGATOR S ECTION 8 ELECTRICAL SYSTEMS - HOUSE HOUSE ELECTRICAL - INTRODUCTION • 275 DISTRIBUTION PANEL - HOUSE 110 • 314 Shore Power • 275 Circuit Breaker • 315 Generator • 275 GFCI BREAKERS & OUTLETS • 316 Inverter/Converter • 276 DISTRIBUTION PANEL - HOUSE 12 VOLT •...
Page 275: House Electrical - Introduction
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- HOUSE The motorhome 120/240 Volt AC system can be operated from three ELECTRICAL different power sources: shore power, the on-board generator or the inverter/ - INTRODUCTION charger. Shore power is the most efficient and should be used whenever possible. The on board generator can be used when shore power is unavailable.
Page 276: Battery Disconnect - House
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Inverter/Converter The inverter/charger can be used for silent AC power if shore power is not available, and using the generator is not going to be selected as a secondary power source. This device has limited AC power output, measured in watts. It operates only selected appliances and outlets.
Page 277: Battery Cut-Off Switch
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- BATTERY CUT-OFF The battery cut-off switch is located inside and next to the entry door. This SWITCH switch controls the 12 Volt DC power to the domestic fuse panels. The switch locks into the ON position preventing the interior DC power from being accidentally turned off.
Page 278 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Plugging in the Shore Cord: • Located in the roadside compartment is the shore power cord. • Unscrew the deck plate and insert the end of the shore cable through the deck plate. • Align cord end with socket terminals. Insert cord end into socket and rotate end clockwise ¼...
Page 279 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- After verifying proper voltage, wait approximately one minute for the inverter to "stabilize" charging of the batteries before starting air conditioners or other large AC loads. In the instance 50 Amp service is not available, use caution when operating appliances to avoid overloading the supplied shore service breaker.
Page 280 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Power Supply: Different amperage supplies vary greatly in the amount of available current. • The continuous amount of current through a breaker or fuse is only 80% of its rated capacity. • 50 Amp 220 Volt AC shore power service consists of two power supply conductors, a neutral and a safety ground.
Page 281: Power Cord Reel
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Power Cord Reel The power cord reel is a 12 Volt DC motorized assembly that mechanically coils and stows the shore cord. The 12 Volt battery cut-off switch must be ON for the power cord reel to operate. The 50 Amp power cord reel is located in the roadside compartment of the motorhome.
Page 282: Ac Volt & Amp Meter
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AC Volt & Amp Meter The meters for voltage and amperage monitor AC voltage values when hooked to shore power or operating from the generator. Each pair of volt and amp meters monitor one of the two "hot" supply lines of the 240 Volt system. Voltage and amperage values are measured inside the main AC breaker panel.
Page 283: Transfer Switch
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- TRANSFER SWITCH The transfer switch automatically transfers AC power from the shore power cord or generator through the transfer switch to the 110/220 Volt AC breaker panel. When using the generator as the Surge power source, the transfer switch has a time delay built into it Protector (Optional) before transferring power to the AC breaker panel.
Page 284: Generator - 120 Ac
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- GENERATOR - 120 AC The generator is located in the front compartment of the motorhome. The generator can be started from the following locations: • The generator remote switch on the dash. • The generator control panel located on the generator.
Page 285: Stopping The Generator
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Starting the Push and hold the control switch in START position until the generator Generator starts. Release switch. On diesel models the control switch may flash up to 15 seconds, indicating engine preheat. NOTE: Diesel models may require priming. To prime the hold control switch in the OFF position for one minute.
Page 286: Powering The Equipment
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Powering the The AC output of the generator powers the motorhomes air conditioners, the Equipment AC inverter/converter charger, all appliances and items plugged into the electrical outlets of the motorhome. The number of electrical appliances that can be operated at any given time depends upon how much power is available from the generator.
Page 287: Resetting The Circuit Breaker
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- If a circuit breaker trips in the main AC breaker panel, or on the generator Resetting the Circuit Breaker control panel, there may be a short circuit or too much load. NOTE: The generator will continue to run after a circuit breaker trips.
Page 288: Generator - Auto Gen Start(Rc7 Gs)
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- GENERATOR - The house batteries operate most of the interior lighting and most appliances. AUTO GEN START As the house battery power is consumed, the inverter can be programmed to (RC7 GS) automatically start and stop the generator to keep up with the drain on the house batteries.
Page 289 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Settings: • Search Sense = Defeat. • Auto LBCO = On. • Battery Capacity = 500 Amp standard. • Battery Type = Select Liquid Lead Acid. • Charge Rate = 100%. • Shore Power Amps = 30 Amp. •...
Page 290 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The programming is now set for Automatic Generator Start. Exit programming mode by simultaneously pressing the Set-up buttons. Waiting for AC, Inverting or a charge status Bulk, Absorb or Float should now be displayed When the generator starts from the Auto Start program it will automatically stop at 90% state of charge.
Page 291: Inverter (Standard)
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- INVERTER Use the inverter when shore power is not available and the generator is not (Standard) going to be used as the secondary AC power source option. This will supply silent AC power to most receptacles, the television and microwave. It is important to remember that use of the inverter will greatly increase house battery power consumption.
Page 292: Stand-By Operation
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The remote control liquid crystal display (LCD) and light emitting diodes (LED) are used for operation status conditions. The LED lights give inverter status, charge status, battery condition and error indications at a glance. The LCD screen displays charging cycle status, various meter readings, automatic generator operation status, programming field and error messages.
Page 293: Battery Charging With The Inverter
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Battery Charging Whether hooked to shore power or operating from the generator, the internal with the Inverter battery charger of the inverter will automatically charge the batteries when AC power is supplied to the input terminals of the inverter. The time it takes to charge the batteries to a full state of charge varies greatly.
Page 294: Main Menu Display
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Main Menu Display There are several items in the main menu. The main menu displays the operating status of the inverter. This is the primary screen of the RC7 GS remote. Use the Up or Down arrows to scroll the main menu. Waiting for AC: System inactive waiting for AC power to be supplied.
Page 295 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Battery Voltage: Monitors the house battery voltage. Inv/Chg Current: Measures the AC current usage when the inverter is charging. Inverter Output VAC: Monitors the AC output voltage while the unit is inverting. AC Input Amps: The inverter uses a double pole pass through relay.
Page 296: Programming The Inverter
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Programming the The factory settings in the inverter will work in most situations. Before Inverter changing any program values consult the Inverter Manual for complete details. To enter programming mode: • Press and hold the Set-Up buttons (UP and DOWN arrows) for five seconds.
Page 297 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Battery Capacity: The battery bank capacity is adjustable in Ahrs (amp hours). These settings change charging curves and the length of time of the charging cycles. The range is from 125 Ahrs to 1,000 Ahrs. Select the closest Amp Hour rating for the house battery bank capacity.
Page 298 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LCD Contrast: This changes the display screen contrast. Six settings are available. Lighter contrast settings may leave the screen difficult to see in a bright atmosphere. External Shunt: The inverter monitors both AC and DC current values, whether charging or discharging (figures are approximate), by using internal or external shunts.
Page 299 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- For example: The inverter can be programmed to start the generator when house battery voltage falls to 11.4 Volts. As the battery voltage rises the inverter can be programmed to stop the generator when the house battery voltage obtains a percentage of state of charge (SOC).
Page 300: Equalize Charging
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Begin Generator Quiet Time or End Generator Quiet Time: The automatic generator start feature may be programmed to operate only at certain times in the 24 hour clock period. For example: The user wants the automatic generator to start operation at 10:00 a.m.
Page 301 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- equalize charge, initiate the equalize cycle after the batteries have entered float charge. Only liquid lead acid or absorb glass matte (AGM) type batteries should be equalize charged. Other battery types can be damaged if equalize charged.
Page 302: Re-Booting The Inverter
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- To Exit Equalize Charge: • The equalize charge cycle may be discontinued at any time during the charge cycle. Press and hold the settings button for six seconds. The inverter will display System Status: Absorb for thirty seconds then switch to float charge.
Page 303: Inverter - Sine Wave (Opt.)
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- INVERTER Use the inverter when shore power is not available and not using the generator - SINE WAVE as a secondary power source. The inverter/charger has limited AC power output. (Optional) It may be necessary to operate items in sequence rather than everything at once.
Page 304: Remote
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Sine Wave Cycle Patterns: Inverters use battery power to make AC power. AC is Alternating Current, meaning the power signal alternates from positive to negative 60 (cycle) times a second. The term "sine wave" refers to the oscillating characteristic of the cycle.
Page 305 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Navigating the Menu: • Pressing a Menu Headings button enters Menu Heading numbers 1 to 8, referred to as the User Menu. • Pressing the red and green buttons simultaneously will access Menu Heading numbers 9 to 20, this is the Setup Menu. •...
Page 306: Programming & Resetting
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Programming Green Button: & Resetting Press the green button to scroll the cursor. An underscore of the first letter indicates the selected mode. Press the green button to enable the Automatic Generator Start program, start the generator or begin Equalize Charge. OFF - Turns off inverter control over any generator function.
Page 307: Stand-By Operation
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Stand-by Operation The inverter can be set-up for stand-by power operation. For example: If AC input is discontinued to the motorhome, the inverter will automatically provide AC power. When AC power resumes, the inverter will automatically return to "stand-by"...
Page 308: Battery Temperature Sensor
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Battery Temperature The inverter uses a battery temperature sensor to adjust charge voltage. Sensor When battery temperature rises, the BTS sends this information, registering as counts, to the inverter to decrease charge voltage. Voltage compensation with temperature variation is necessary to keep the charge voltage at optimum figures.
Page 309: Automatic Generator Start Programming
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Battery Temp/Comp Volts DC - Displays the bulk voltage setting in the menu item Set Bulk Volts DC under the menu heading Battery Charging number 10. Actual charge voltage will differ depending on ambient temperature. This is due to battery temperature compensation.
Page 310 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 7. Press the DOWN button on the Menu Items button, “End Quiet Time h:m” will display. End Quiet Time is the time you want the generator to begin operation. Using the Set Point buttons to set the hour and minute (24 hour clock) will end quiet time.
Page 311 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Set Load Stop Delays Min - This is the time period the generator continues to operate after the generator started from the setting in the Set Load Start amps AC menu item. Set 24 hr Start Volts DC - Starts the generator if the voltage drops below the setting for a consecutive 24 hour period.
Page 312 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Set Exercise period days 30 - Starts the generator regardless of any other setting. Periodically starts the generator for maintenance reasons. The generator should be operated at least every 30 days to lubricate the internal engine components.
Page 313: Inverter Facts
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Inverter Facts Important Facts About the Inverter: • The inverter will not charge automatically unless the remote is set to CHG or ON by using the red button. • With AC available, if for any reason battery voltage dropped below 8.5 Volts DC, before the remote was set to CHG or ON, the inverter will not charge the batteries.
Page 314: Distribution Panel - House 110
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- DISTRIBUTION PANEL - HOUSE 110 The AC distribution panels are located in the bedroom. The main 120 Volt AC panel receives power from the transfer switch, which is supplied by either shore power or the generator. The AC power is supplied to the 50 Amp main breaker first, then the power is supplied to the individual...
Page 315: Circuit Breaker
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Branch circuit breakers supply AC power to the different items or “loads.” An electrical load is any item or device that will use current when supplied with an electromotive force. Should a breaker “trip” from over current use, or a short circuit condition, the load should be tested or disconnected to determine the reason the breaker tripped.
Page 316: Gfci Breakers & Outlets
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- GFCI BREAKERS A ground fault circuit interrupter “GFCI” can be found in two different & OUTLETS types of applications. One type is incorporated in a breaker used in 120 Volt AC breaker panels, the other is incorporated in an outlet. The GFCI, whether it is a breaker or an outlet, offer two types of protection.
Page 317: Distribution Panel - House 12 Volt
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- DISTRIBUTION PANEL - HOUSE 12 VOLT The 12 Volt DC house distribution panel contains fuses (located in the bedroom) that protect the electrical circuits. These fuses are a standard automotive type. When a fuse is “blown,” the wire in middle of the plastic case will be burnt.
Page 318: Tools Of The Trade
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Tools of the Trade One of the most widely used tools for testing a 12 Volt problem is the test light. Test lights come in a host of varieties, such as a light bulb with a probe and ground clip, to the more elaborate electronic ones that measure a wide scale of voltages and perform a variety of functions.
Page 319: Battery
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- BATTERY Batteries come in different sizes, types, amp hours, voltages and - How It Works chemistries. There are nearly as many descriptions of battery types and how they should be used as there are people willing to offer advice on them. Although it is not possible to cover batteries in their entirety, there are guide- lines that can be followed to ensure that the batteries are well maintained.
Page 320: Battery Trays
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- to check the level of electrolyte. When a cell is low, only distilled water should be added. Water consumption will vary depending on many factors: how far the batteries are depleted, how long the voltage is being applied to charge the batteries, how much voltage is used and how often this occurs.
Page 321: Testing The Battery
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- After checking the battery’s electrolyte levels it is also a good idea to check the battery connections for tightness and corrosion. If any corrosion is found disconnect the cables (make sure to mark their locations) and carefully clean them with a mild solution of baking soda and water.
Page 322 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Temperature and recent battery activity (charging or discharging) affect the hydrometer readings. It is best to check the battery when it has been “at rest” for at least three hours, although readings taken at other times will give a “ballpark”...
Page 323: Reasons Why Batteries Fail
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Reasons Why 1. Physical Condition: Batteries Fail Active material flakes off the plates and falls to the bottom of the cell. This is normal, but sediment accumulation under the plates can short out a cell. The plate separators fail to insulate positive and negative plates in a cell and the cell becomes shorted, ruining the battery.
Page 324: Battery Voltage & Current
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 6. Corrosion: Corrosion from spilled or splashed electrolyte form deposits that can conduct electricity and can cause battery drain. Clean off all corrosion, especially around the battery terminals and on the top of the battery. Prevent accumulation by coating the terminals and the exposed metal cable connectors with high temperature grease.
Page 325: Battery Charge Time & Consumption Rate
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- finite capacity will start to lose the ability to hold pressure as the level of water in the tank drops. Think of siphoning water from a bucket. As the level of the water drops, the volume of water exiting the siphon slows down. When the tank is full it is capable of feeding more “pressure”...
Page 326 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- cycle battery with a rated capacity of 100 Ahrs. is designed to release current at the rate of 5 Amps per hour. Multiply a 5 Amp load over a 20 hour discharge period equals the rated 100 Ahr. capacity. These discharge figures are calculated with the battery starting at 100% state of charge with the battery at 80º...
Page 327: Specifications Chart
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- BATTERY - Specifications Chart APPLICATION RC (25A @ 80° F) † (20HR) MINUTES 12 Volt Chassis* Group 31p - MHD (2 each) 75Amp@ 6 Volt Domestic** 80º F. = 230 Min. U2200 (4 each) 12 Volt Domestic* 1350 GPL-8D (All Electric - 5 each)
Page 328: Solar Panel
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SOLAR PANEL The motorhome comes pre-wired to accept this optional solar battery charging system. The system consists of one solar panel with mounts, a Combiner box (that allows you to easily expand the system) and a charge controller that can handle up to four 85 watt solar panels.
Page 329: Charge Controller Features
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Charge Controller The RV-30 Charge Controller has many unique features which are listed Features and described below: 1. Dual Battery Bank Charging - The above mentioned parasitic loads affect both the House and Engine batteries. The controller automatically charges both the House and Engine batteries at the same time to deal with this issue.
Page 330: Solar Panel Care
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Solar Panel Care A critical part of maintaining the solar electric battery charging system is to keep the panels clean. The amount of power that a panel will produce is directly related to the intensity of sunlight that reaches it. A dirty panel will allow less light to reach the panel resulting in less power produced.
Page 331: All Electric (Opt. Only)
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ALL ELECTRIC This material in this section covers items that are particular to the All Electric (Optional Only) motorhome. This is meant to augment the rest of the manual and therefore is not a substitute. The key for the All Electric motorhome electrical system to function properly is understanding how the AC and DC electrical systems interface.
Page 332: Meters
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The Automatic Generator Start feature should be enabled to start the generator so the battery bank does not severely discharge. When house battery voltage does get low, the generator will start and supply 120 Volt AC power to the main load center and the inverters.
Page 333 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Accessing the Program Menu: There are several settings available in the programming menu. Care should be used when selecting or changing a program setting. • Press the Menu Set-Up (Up and Down arrows) buttons simultane- ously for three seconds.
Page 334: House Batteries
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- While Traveling: While traveling, the refrigerator may be operated keeping the refrigerator contents cool. The electrical combination of the engine's alternator and the inverters AC output supplies the power necessary to operate the refrigerator on 120 Volts AC.
Page 335 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Discharge and recharge time of the house batteries will vary depending on the type of load and voltage during the charge or discharge cycle. Discharging the batteries at a slow steady rate to a specific voltage, then charging the battery bank for the same amount of amp hours removed during the discharge cycle, will not yield a charged battery bank.
Page 336 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The life of the battery bank will greatly decrease when the Depth of Discharge (DOD) is below 50%. Charge the batteries whenever they have been discharged. Batteries left in a discharged condition will eventually no longer accept a full charge or may not accept a charge at all.
Page 337: Main Battery Disconnect
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Main Battery Located in the battery bay are two main battery Disconnect disconnect switches for the house batteries. On the back of each disconnect switch is a 500 Amp fuse. The pair of fuses protect against a shorted battery cable or other over current condition.
Page 338: Wiring Systems Interfaced
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Wiring Systems Interfaced 060123 8 • 3 3 8 N A V I G A T O R 2 0 0 3...
Page 339 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 060123 N A V I G A T O R 2 0 0 3 8 • 3 3 9...
Page 340 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES 8 • 3 4 0 N A V I G A T O R 2 0 0 3...
Page 341 NAVIGATOR S ECTION 9 ELECTRICAL SYSTEMS - CHASSIS ELECTRICAL (CHASSIS) - INTRODUCTION • 343 BATTERY DISCONNECT - CHASSIS • 343 BATTERY - CHASSIS • 344 BATTERY - SPECIFICATIONS CHART • 345 FUSES & CIRCUITS • 346 Distribution Panel - Front • 346 Distribution Panel - Rear •...
Page 343: Electrical (Chassis) - Introduction
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ELECTRICAL A majority of the lighting and appliances are designed to operate from 12 (CHASSIS) Volt DC (direct current) power. This is why the batteries play such an - INTRODUCTION important role in the function of the motorhome. There are exceptions with appliances such as the microwave or television;...
Page 344: Battery - Chassis
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- This will help prevent the possibility of dead batteries. If an AC source is not available, and the motorhome is not going to be used or is stored more than 48 hours, it is recommended to turn the battery disconnect switch off. NOTE: The solar panels will charge the batteries with the disconnect switches off.
Page 345: Battery - Specifications Chart
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ BATTERY - SPECIFICATIONS CHART APPLICATION RC (25A @ 80° F) † MINUTES (20HR) 12 Volt Chassis* Group 31p - MHD (2 each) 75Amp@ 6 Volt Domestic** U2200 (4 each) 80º F. = 230 Min. 12 Volt Domestic* 1350 GPL-8D (All Electric - 5 each)
Page 346: Fuses & Circuits
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FUSES & CIRCUITS The front electrical panel is located on the roadside, Distribution Panel - Front ahead of the front wheel. It contains the fuses, self resetting supply circuit breakers, solenoid and relays. The automotive fuses and emergency flashers are located in the front electrical panel.
Page 347: Relays
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Relays The coach uses different relays to operate different equipment. If a relay needs to be replaced, carefully record the location of each wire and its color. The relays may look the same but they are completely different. Look at the side of the relay to determine whether you need an 87 relay or an 87a relay.
Page 348: Rear Start Box
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- REAR START BOX To Start From the Rear: • Turn ignition key to ON. • Move rocker switch to REAR. • Ensure everything is clear of rotating parts. • Press the switch to START. • Moving switch to the center OFF position will turn engine OFF.
Page 349: Alternator Testing Procedure
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ If the house batteries are in a low state of charge, or dead, before traveling it is recommended to charge the house batteries with the inverter or an auxiliary battery charger. NOTE: Standard - 200 Amp. All Electric - 270 Amp. Specifications: •...
Page 350: Battery Isolator
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Chassis battery voltage with the engine at idle, should range 13.5 to 14.2 Volts DC. • The output of the alternator range is 13.6 to 15.4 Volts DC. Connect a volt meter to the (B+) terminal of the alternator and chassis ground.
Page 351: Battery Maintainer
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Battery Maintainer The battery maintainer is a fully automatic device that sends a charge voltage to the chassis battery whenever the motorhome is plugged into shore power, or operating from the generator. 060078 • For easy reference, the battery maintainer has a green LED to indicate when it is active.
Page 352: Steering Column & Smart Wheel
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- STEERING COLUMN & SMART WHEEL The Smart Wheel Steering Wheel System offers control of the horn, headlamp, marker lamp flash, cruise control and wiper functions from switch panels mounted on the steering wheel. The system consists of electronic modules enclosed in the steering wheel and the Master Controller typically located in the front run box.
Page 353: Smart Wheel Operation
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Smart Wheel Functions and an operational description for the smart wheel are as follows: Operation HORN: The horn bar on the steering wheel will send the appropriate signal to the Master Controller causing the HORN output to be active while the switch is pressed.
Page 354 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- MARKER LAMP FLASH: When the headlights are ON, pressing the switch causes the taillights and all marker lights to go off as long as the switch is pressed. Similarly, when the headlights are OFF, pressing the switch causes the headlights to illuminate as long as the switch is pressed.
Page 355: Tilt & Telescope
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Tilt & Telescope Tilt and telescope steering wheel control lever is located on the steering column. • To tilt the steering wheel, pull the lever up. Tilt the steering wheel where you want it. Release the lever and it will lock the steering wheel in the new position.
Page 356: Console
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- CONSOLE - Transmission Key Pad: Transmission Shift The function of each position of the keypad push-button shifter is as follows: Selector • Selects NEUTRAL by pressing N. The area around the N button has a raised ridge so the driver can orient his hand to the Neutral button by touch.
Page 357: Parking Brake
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ In city driving, with the transmission set to economy mode, the transmis- sion will upshift approximately 200 RPM sooner using less fuel with reduced engine noise. Do Not use economy mode while traveling in mountain terrain. The lower RPM shift schedule will reduce the flow of antifreeze, lubricating oil and air flow through the radiator resulting in increased transmission and engine temperature.
Page 358: Leveling Controls
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Leveling Controls RVA Control (Hydraulic Systems): The three-point hydraulic leveling system is operated from the control module to manually or automatically level the motorhome. The control features a multiple warning system with flashing lights and a “bong” alarm to alert of a jack down.
Page 359: Indicator Lamps
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ DASH Indicator Lamps 080285b Listed from left to right: CRUISE: Cruise control is activated. FLUID: Not used. STOP: Alerts of severe out of range condition within the engine protection circuits. Pull over and stop as soon as possible. Shut-off engine to avoid engine damage.
Page 360 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- HEADLIGHT BEAM: High beams when illuminated. PARK BRAKE: Indicates parking/emergency brake is applied. JACKS DOWN: Not used. ANT UP: Indicates the antenna is up. WATER IN FUEL: Not used. WATER IN FUEL: Indicates water has been detected in fuel. Use the fuel filter system to purge water from the fuel.
Page 361: Gauges
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ GEN DOOR: The generator door is open. LOW OIL PSI symbol: Indicates low oil pressure, not the amount of oil in the crankcase. Stop the motorhome. Check oil pressure gauge and oil level. LOW FUEL symbol: Fuel level is becoming low.
Page 362 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FUEL: Fuel gauge will register approximate fuel level in tank, when ignition switch is in run position. NOTE: Fuel mileage varies with driving style and road conditions. Always average more than one tank of fuel to obtain a more accurate figure. The diesel Generator and the Aqua-Hot system both use fuel from main tank and will affect fuel mileage figures.
Page 363: Switches
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ AIR PRESSURE GAUGE: Uses two needles to indicate air system pressures. One needle indicates air pressure of the front air tank. The other needle indicates air pressure of the rear air tank. The normal air system operating pressures are 105 to 120 psi.
Page 364 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- BATT BOOST: The Battery Boost switch is used in the event the motorhome chassis battery has been drained or is at a low charge level where the engine will not start. This switch momentarily "jumps" the house batteries to the chassis batteries to assist in starting the engine.
Page 365 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ BRAKE: Activates the control solenoid for the engine brake system. BRAKE HI/LO: HI = All six cylinders. LO = Three cylinders. CEILING LIGHTS: Turns on forward halogen lights. CTY/HWY HORN: Selects either electric (city) or airhorn (highway). D/S BAYS: Turns on roadside compartment bay lights.
Page 366 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FANS HI/LO: Operates the two speed overhead fan for use with windshield defrosting, cooling and recirculation. FLOOR LIGHTS: Turns on mood lights on galley toe kick. FOG LTS: Operates the fog lights with the ignition key on and the headlights in the low beam position.
Page 367 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ NAV ON/OFF: Turns the navigation system on and off. P/S BAYS: Turns on curbside compartment bay lights. P/S DOCK: Operates the side docking lights on the curbside. P/S MAP: Turns on the passenger side map light. PASS SHADE: Operates the power sun visor, located on passenger side.
Page 368: Air Conditioner & Heater Controls
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- TAG AXLE: Switch raises and lowers tag axle. When headlight switch is off, switch light is not illuminated. In certain situations tag axle may require to be in UP position. Raise the tag axle when making sharp turns under 5 mph.
Page 369 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ MAX A/C - Recirculated air is drawn from the passenger area and discharged through the dash louvers. A/C - Fresh Air is drawn from outside into the system and discharged through the dash louvers. VENT - Fresh air is drawn in and discharged throughout the dash louvers.
Page 370 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- A/C Operation: The air conditioning compressor operates in all modes, except vent, floor and off, to dehumidify the air. Rotate the temperature control switch to set discharge air temperature. • Setting the Mode Control Switch to A/C will allow outside air into the system.
Page 371 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Trouble Shooting: The dash A/C/Heat system uses a combination of compressed air (developed by the chassis system), vacuum air (developed by the vacuum generator) and electric relays and vacuum switches. Therefore, any repair can be classified in one of five categories: •...
Page 372 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Reduced Cooling: 1. Coolant valve not operating correctly. 2. Air passages are obstructed. 3. Loose or worn drive belt. 4. Check blower and select switch. 5. Thermostat control valve is faulty. 6. Expansion valve is faulty. 7.
Page 373 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Air Conditioner Refrigeration Components: Compressor - The compressor is belt driven from the engine through the compressor and electronic clutch pulley. The compressor will pump freon from a low pressure gas into a high pressure, high temperature gas.
Page 374: About Refrigerants
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- About Refrigerants Chemical Stability: The air conditioning system life and efficient operations depends upon the chemical stability of the refrigeration system. The refrigeration system is made of Refrigerant-R134a and Polyakylene Gycol (PAG) synthetic lubricant. It is very important that all materials contained within the refrigerant system be chemically compatible.
Page 375 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ psi gauge_temp.eps R-134a Refrigerant: R134a is classified non-explosive, non-flammable and non-corrosive. There is hardly any odor and it is much heavier than air. R134a is ozone friendly; however, it is not technician friendly. Proper care in handling and adequate ventilation must be observed.
Page 376 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Safety and Handling of 134A and Pag Oil: • When working with any refrigerant system wear eye protection and hand protection. • Pag Oil irritates the skin. Flush with water immediately if in contact with any body part. •...
Page 377 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ No Heat: • Check the blower and air mode operations. Repair prior to proceeding. • Verify the engine is reaching normal operating temperature. (Check with engine manufacturer for proper procedure.) • Check the inlet hose at the water valve. The hose has hot water at the valve inlet.
Page 378: Trip Tek (Opt.)
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- TRIP TEK The Trip Tek system is simplistic in design. Three resettable screens help (Optional) manage trips, monitor engine/transmission status, displays fuel level and calculated range. The system component consists of a keypad, a computer and utilizes the rear vision monitor for display.
Page 379: Diagnostic Plug Location
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Trip Screen display long term data for a complete trip or longer. • MPG Average displays the average fuel consumption per gallon since last "Trip" screen reset. • HRS Traveled displays the hours traveled since the last "Trip" screen reset.
Page 380: Diagnostic Bracket (Engine)
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Diagnostic Bracket (Engine) 090280B BULB USAGE - EXTERIOR EXTERIOR BULB CHART LOCATION BULB NUMBER HEADLIGHT - LOW BEAM PHILLIPS 9006 HEADLIGHT - HIGH BEAM SYLVANIA 9005 PARK TURN - FRONT PHILLIPS T-3157 FOG LIGHTS HELLA COMET 550 TAIL LIGHT HELLA R5W or R10W BRAKE LIGHT...
Page 381: Engine "No Start" - Flow Chart
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ENGINE “NO START” - FLOW CHART 9 • 3 8 1 N A V I G A T O R 2 0 0 3...
Page 382 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES 9 • 3 8 2 N A V I G A T O R 2 0 0 3...
Page 383 NAVIGATOR S ECTION 10 CHASSIS INFORMATION CHASSIS - INTRODUCTION • 385 COOLANT • 425 AIR SUPPLY SYSTEM • 386 Coolant - Additive (SCA) • 427 Air Governor • 387 Coolant Hoses • 428 Air Storage Tanks • 387 Coolant System - Thawing • 428 Air Coupler - Universal •...
Page 385: Chassis - Introduction
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ CHASSIS This section contains knowledge and information on various components of - INTRODUCTION the motorhome chassis. Following the guidelines and procedures will help you to understand and operate your motorhome. Complete instructions for engine and transmission are located in their respective operators manual included in the Owner’s Information File box.
Page 386: Air Supply System
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AIR SUPPLY SYSTEM The air compressing system on the motorhome is comprised of several items: an air compressor, air governor, air dryer, a front air tank and a rear air tank. The compressed air system operates several items, some of which include brakes, suspension, air horns, air gauge and stepwell cover.
Page 387: Air Storage Tanks
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The pneumatically operated items are divided into two categories: brakes and accessory air. Brakes have full use of supplied air pressure. Accessory air items, such as air horns or stepwell covers, receive air through pressure protection valves (PPV). The PPV will not allow compressed air flow until approximately 60 psi.
Page 388: Air Coupler - Universal
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Air Coupler - Provided for convenience is a remote air supply coupler. This is located in Universal the roadside LP Tank compartment. This universal female fitting will accept several types of 1/4" ID male air fittings, including type C automotive. This auxil- iary air fitting may be used to inflate tires, air mattresses or other pneu- matic items.
Page 389: Air System - Charging (External)
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Air System The air system on the motorhome can be charged from an external air - Charging (External) supply source. Located in the generator compartment is a type C automotive male fitting. Caution should be used when charging the air system from this fitting.
Page 390: Park & Emergency Brake Systems
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- A simple mechanical explanation of what occurs when a brake application is made is as follows: The air system supplies air to the foot brake, this is called a treadle valve. Pushing down on the treadle valve supplies an air charge signal to a brake chamber.
Page 391: Brake Adjustment/Slack Adjuster
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Brake Adjustment The motorhome is equipped with automatic slack adjusters. As brake lining /Slack Adjuster wears, the slack adjusters will automatically ratchet on the return stroke as needed. This ratchet action will keep the brake lining at proper adjustment. Brake adjustment should not be necessary.
Page 392: Air Dryer Operation
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Accessory air items are other pneumatically operated items such as the air horn, step well cover, vacuum generator, etc. The accessory air items operate only when air tank pressures exceed 65 psi. This is done with pressure protection valves.
Page 393: Importance Of The Air Dryer
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Air Dryer Cycle The governor turns the compressor on when supply tank pressure drops below cut-in pressure. Compressed air passes into the air dryer at the inlet port: • Moisture-laden air and contaminants pass through the desiccant. •...
Page 394 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Air Dryer Components: 1. Purge Valve: A valve located on the bottom of the air dryer base that remains open during a compressor unload cycle. The purge valve allows collected moisture, condensation and contamination to be expelled from the air dryer during a purge cycle.
Page 395: Desiccant Cartridge
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Desiccant Cartridge 1. The replacement kit contains one cartridge and one O-ring. 2. Loosen and remove the old cartridge. Use a strap wrench, if necessary. 3. Remove and discard the O-ring from the dryer base. 4. Inspect and clean the seal seat. Repair any minor damage. NOTE: If the seats are damaged so badly that a tight seal cannot be maintained, replace the air dryer.
Page 396: Checklist - Air Bag Inspections
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AIR SPRINGS Air ride springs are available in single, double and triple convolution types plus reversible sleeve models for virtually every conceivable heavy-duty vehicle suspension application. 1. STUD: Manufactured as a permanent part of bead plate assembly for maximum strength and durability.
Page 397: Ride Height Valves
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • Make sure to check shock absorbers for leaking hydraulic oil and worn or broken end connectors. If a broken shock is found, replace it immediately. The shock absorber will normally limit the rebound of an air spring and keep it from over extending. •...
Page 398: Adjusting
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Adjusting 090371 To adjust the suspension ride height begin with: • The motorhome on flat level surface. • Air system fully charged. • Ignition key on. 090293B • Suspension at normal ride height. Measurement is: Front = 9 in., Rear = 9 in. Start by checking the distance in the front.
Page 399: Abs/Atc System (Anti-Lock Brakes)
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ABS/ATC SYSTEM The motorhome is equipped with an anti-lock braking system (ABS) and automatic traction control system (ATC). The ABS system monitors wheel (Anti-lock Brakes) rotation speeds by using a 100-tooth magnetic tone ring mounted to the hub. Revolving with the wheel, the magnetic tone ring is polarized giving positive and negative pulsations.
Page 400 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ABS Warning Lights: The ABS will perform a dash indicator lamp check and self-diagnostic test each time the ignition is switched to the on position. • When the ignition is turned on, the ABS TAG indicator illuminates momentarily (2.2 seconds) verifying the self-diagnostic test.
Page 401 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ATC System: The ATC system improves traction on slippery or unstable road surfaces by limiting excessive drive wheel slip. This is accomplished two ways, limiting engine torque to the drive wheel or engaging a brake to the spinning drive wheel.
Page 402: Alignment Specifications
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ATC Switch: Activating the ATC switch reduces ECU control over engine torque. Momentarily pressing the ATC switch allows the ECU to increase the amount of engine torque applied to the drive wheel in an ATC event. The amount of engine torque applied to the drive wheel will vary with the amount of drive wheel slip versus road speed.
Page 403 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Toe Setting: The toe setting represents different distances between the front and rear of the tires (measured at the vertical center line of the tires). Toe-in: Occurs when the tire front distance is less than the tire rear distance. Toe-out: Occurs when the tire front distance is greater than the tire rear distance.
Page 404 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Caster Adjustments: Caster is the fore and aft tilt (toward the front or rear of the motorhome) of the steering kingpin as viewed from the side of the motorhome. “Positive” caster is the tilt of the top end of the kingpin toward the rear of the motorhome.
Page 405: Tag Axle
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ TAG AXLE The switch for the tag axle is located on the left hand shift panel. There are two lights on the switch: One will light when the headlights are turned on. The other will light when the tag axle switch is on. Raise the tag axle when performing severe or tight maneuvering under 5 mph to prevent scuffing the tag axle tires.
Page 406: Oil Lube Intervals
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 090311 090312 To inspect the oil level: • Remove the chrome hubcap. • Locate the full and add mark on the outside of the clear plastic cover. • If the lubricant level is low, add the recommended fluid until full. Oil Lube Intervals The recommended oil change interval is based on the operating conditions, speeds and loads.
Page 407: Shock Absorber
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ SHOCK ABSORBER The shock absorber by definition is a hydraulic device used to dampen suspension/body movement. Road surface irregularities are compensated for by the shock absorber. The roadmaster chassis incorporates the "Bilstein" shock in the design of the exclusive air glide suspension system. This shock absorber is a telescopic, mono tube unit filled with nitrogen gas and hydraulic oil.
Page 408 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Select a level site if possible. If the site is not level, park the motorhome with the front facing downhill. • Before operating the system, lower the air suspension by making several brake applications. Turn the key on, then push the Air Dump switch.
Page 409 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Warning Features Include: • A warning system consisting of flashing lights and a bong alarm when the system is on or a jack is down. • The bong alarm may activate momentarily when driving over rough roads, or negotiating curves and corners. Usually this indicates low fluid level.
Page 410: Automatic Leveling System
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Manual Leveling Manual Operation: When manually operating the leveling system always lower the front jack first. The front jack acts as a pivot point for chassis, reducing torsion stress on the body of the motorhome. • Apply the parking brake. •...
Page 411: Retracting Leveling Jacks
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • The system will attempt to complete the leveling process in one operation. The motorhome is level when all yellow lights, as well as green lights, go out. • If leveling is unsuccessful on the first cycle the system will attempt to level four subsequent times at seven second intervals.
Page 412: Manual Retract Valves
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Manual Retract Manual Retract Valves: Valves The hydraulic pump is located at the curbside front with easy access through the generator compartment. The manifold and valve assembly is mounted on the pump motor, providing access to the manual retract valves. In case of mechanical or electrical failure that would prevent the leveling jacks from being automatically retracted, the motorhome is equipped with manual emergency retract valves.
Page 413: Leveling System - Air
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Adding Fluid: Manual Retract An indication of a system needing fluid is the bong Valves alarm intermittently sounding when turning corners or the pump whining or gurgling. Use Dexron III® automatic transmission fluid to fill the reservoir. To fill the reservoir: 1.
Page 414 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Automatic Leveling When set to auto-level, the system will attempt to level to the lowest point first. Example: if the right rear is the low, the system will dump air from the front and left rear air springs until the motorhome is level. If the air springs fully deflate before the motorhome is level, the system will raise the entire motorhome and go through another leveling process.
Page 415 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Excess Slope: If the system was unable to level motorhome, one or two yellow Level indicator lights will remain on and the Excess Slope light illuminates. The System will remain on but will not go into Sleep Mode. System Air Compressor: A small air compressor provides pressure if air in the leveling system drops below specifications.
Page 416 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Dump Button: With the engine running, press and hold the Dump button. The system will release air from the air springs lowering the suspension. When the button is released the suspension will slowly return to normal ride height. With the engine off, press and hold the Dump button to release all air from the air springs lowering the suspension.
Page 417: Engine - General Information
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ENGINE The diesel engine operates differently from the conventional gasoline - GENERAL engine. Gasoline engines control engine speed using a butterfly throttle plate INFORMATION controlling air/fuel mixture inlet flow. As the throttle plate opens, vacuum created by the piston velocity draws the metered fuel/air charge into the combustion chamber, then ignites from a controlled electric ignition source.
Page 418: Engine-Diagram
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ENGINE - DIAGRAM 090373d Engine Call out Data: 1. Coolant Reservoir 7. Electric Override Valve (for hydraulic fans) 8. Radiator 2. Back-up Alarm 9. Primary Fuel Filter 3. Tag Axle Regulator 10. Alternator 4. Air Filter Minder 11.
Page 419: 14. Air Filter
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 090373d 14. Air Filter 20. Hydraulic Oil Reservoir 15. Chassis Batteries 21. H O Purge Overflow Bottle 16. Air Governor 22. Engine Diagnostic Plug 17. Air Conditioning Compressor 23. Rear Start Box 18. Chassis Batteries Disconnect 24. Light Reel 19.
Page 420: Starting Procedure (Ism Normal)
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- STARTING With the throttle in the idle position, turn the key to the start position. PROCEDURE When the engine has started release the key. Allow the engine to idle with no (ISM Normal) load for three to five minutes. The engine coolant temperature should be up to normal operating range (140º...
Page 421: Oil Recommendations (Engine)
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Block Heat: The switch labeled Block Heat operates the receptacle for the block heater cord. The block heater, depending on engine size, is rated between 850 and 1500 watts. For efficiency hook to shore power, because more than likely it will be difficult to start the generator.
Page 422 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- A straight weight or monograde lubricating oil is not recommended. Shortened drain intervals may be required as determined by a close monitoring of the lubricating oil condition by means of an oil sampling program. The use of oil analysis to extend drain interval is not recommended. There are numerous variables which is the basis of the recommendation.
Page 423 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Synthetic Engine Oil: In extreme environments, where ambient temperatures can be as low as 45º C (-50º F), a petroleum based oil will not perform satisfactorily in diesel engines. Synthetic oils were developed for these type applications. These synthetic oils are blend from ether and/or hydrocarbon based oils.
Page 424: Oil Recommendations - Cold Weather
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- It is possible to operate diesel engines in extremely cold environments. The Recommendations - engine should be properly prepared and maintained. The correct lubricants, Cold Weather fuels and coolant MUST be used for the cold weather range for which the motorhome is being operated.
Page 425: Coolant
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ COOLANT A fully formulated antifreeze or coolant containing a precharge of Supplemental Coolant Additives (SCA) is recommended to significantly simplify coolant system maintenance. The difference between a fully formatted antifreeze and a fully formatted coolant is the percentage of water. Both contain balance amounts of antifreeze, SCA, buffering compounds and a percentage of good clean quality water.
Page 426 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Engine Coolant Reservoir: A “see-through” plastic reservoir, similar to the familiar windshield washer jar, is connected to the radiator by a hose. As the motorhome is driven, coolant is heated and expands. A portion of fluid displaced by this expansion flows from the radiator into the reservoir tank.
Page 427: Coolant - Additive (Sca)
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Coolant Fully formulated products contain SCA and are - Additive (SCA) required to protect the cooling system from fouling, solder blooming and general corrosion. The cooling filter is required to protect the coolant system from abrasive materials, debris and precipitated coolant additives.
Page 428: Coolant Hoses
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Coolant Hoses Rotten, swollen and worn hoses, as well as loose connections, are frequent causes of coolant system problems. Overheating can be caused by an collapsed hose or a clog caused by rubber shedding from a rotten hose. Replace any hose found to be cracked, swollen or damaged.
Page 429 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ After leaving the turbocharger, intake air is compressed and heated to approximately 300º to 375º F., depending on the engine load and throttle position. Before the air enters the intake manifold, the CAC cools the intake air temperature to the engine manufacturer's specifications. Lower intake air temperatures reduce exhaust emissions, improve fuel economy and increase horsepower.
Page 430: Brake - Auxiliary
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- BRAKE - Auxiliary braking systems are designed to supplement the standard wheel AUXILIARY braking system. These devices are not designed to bring the motorhome to a complete stop; however, they can assist in controlling the speed of the motorhome.
Page 431: Transmission - Shift Selector
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ TRANSMISSION The Allison World transmission incorporates the World Transmission - Shift Selector Electronic Control (WTEC) system. The system is compromised of five major components connected by a wiring harness: the electronic control unit (ECU), engine throttle position sensor, three speed sensors, remote shift selector (key- pad) and the control module.
Page 432 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • The UPSHIFT and DOWNSHIFT arrow buttons are used to select a higher (if not in “D”) or lower (if not in “1”) forward range. These buttons are not functional in NEUTRAL or REVERSE. One press changes the gear range selected by one. If the button is held continuously, the selected range will continue to change up or down until the button is released or until the high- est/lowest possible range of gears is selected.
Page 433 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Transmission The electronic control system of the transmission is programmed to inform the - Check Light operator of a problem with the transmission system and reacts automatically to protect the operator, motorhome and transmission. When the Electronic Control Unit (ECU) detects a DO NOT SHIFT (DNS) condition the ECU restricts shifting, turns on the CHECK TRANS light in the instrument panel and registers a fault code.
Page 434: Transmission - Periodic Inspections
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Diagnostic Codes: The diagnostic codes are numerical representations of malfunctions in the transmission operations. Each code is a two digit main code and a two digit sub code. The codes, when detected, are logged in the ECU memory. These codes will fall in two classes: active and inactive.
Page 435 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The Importance of Proper Fluid Levels: Transmission fluid cools, lubricates and transmits hydraulic power. Proper fluid levels must be maintained at all times. If fluid level is too low, the converter and clutches do not receive an adequate supply of fluid. If fluid level is too high, the fluid can aerate.
Page 436: Transmission Lubricating Fluid
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- To Exit Oil Level Sense Mode: • Press Neutral, Reverse or Drive. NOTE: Reading between the Oil Level Sensor and the dipstick may not agree because the OLS compensates for fluid temperatures. NOTE: To correctly check the transmission fluid level using the dipstick, the transmission fluid must be at operating temperature.
Page 437: Transmission Fluid Level - Hot Check
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ To Check the Fluid When Cold: • Park the motorhome on a level surface. Set the parking brake. • With the engine operated at a low idle, put the transmission in N (Neutral). • Chock the wheels to prevent the motorhome from moving. •...
Page 438: Fuel Systems
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FUEL SYSTEMS Low sulfur #2 diesel fuel or #1 and #2 commercial winter blend diesel Fuel Requirements fuels are the most common commercially available and recommended for use. The Cummins Engine Company Inc. recommends using ASTM #2D fuel. The use of #2 diesel fuel will result in optimum engine performance.
Page 439: Fuel Sending Unit
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The bottom of the tank is made in a V configuration allowing the engine pick-up tube access to almost all available fuel in the tank. Internal baffles slow fuel slosh. A check valve placed at the bottom of the baffle, at the end of the tank with the pick-up tubes, prevents fuel starvation through long corners when fuel supply is low.
Page 440: Fuel Lines & Hoses
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Troubleshooting: A. Electronic Output: The sender has a transistorized output. This prevents an ohmmeter from getting a correct reading of its output resistance. B. Fuel Only: The sender will not work correctly in conducting fluids such as water (it will read above full all the time in water). One possibility is that when there is a constant above-full reading there may be water in the bottom of the fuel tank.
Page 441 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Filter Maintenance Intervals: • Change the primary fuel/water separator filter every six months or every 15,000 miles. • Refer to the OEM Cummins manual for service intervals of the secondary fuel filter. NOTE: It is recommended to wear gloves and old clothing when working with diesel fuel.
Page 442 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- To prime the fuel system: 1. Turn the ignition key on. Do Not attempt to start the engine. The Power indicator lamp on the filter control panel should illuminate. 2. Remove the dust cap from the Schrader valve. Simultaneously press the AIR PURGE button while holding the Schrader valve open with finger or object.
Page 443: Hydraulic Systems
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Water in Fuel (H2O) Light: If the Water in Fuel light illuminates on the dash, the primary filter has detected water in the fuel. Do Not continue engine operation as fuel contaminated with water can damage fuel injectors. Water is heavier than fuel so a discharge line is located at the bottom of the primary filter.
Page 444: Hydraulic Pump
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Hydraulic Pump The hydraulic pump creates pressure by meshing sets of gears together inside a close tolerance housing. A filtered supply of hydraulic fluid from the hydraulic reservoir enters the intake side of the pump. The meshing gear assembly "squeezes"...
Page 445: Hydraulic Fan System
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Hydraulic The hydraulic fan drive system cools the radiator, charge air cooler, Fan System hydraulic fluid cooler, transmission cooler and the dash air conditioning condenser. The components of the hydraulic fan system are: hydraulic reservoir, filter, pump, two hydraulic fan motors (ISM), one hydraulic fan motor (ISL) hydraulic switching valve and thermovalve.
Page 446: Switching Valve
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Switching Valve The switching valve is mounted to the fan motor. This valve controls direction of high pressure hydraulic fluid flow. High pressure hydraulic fluid comes from the hydraulic pump to the switching valve before returning to the reservoir.
Page 447: Hydraulic Filter
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Hydraulic Filter The Interceptor series hydraulic filter system, located in the engine compartment, has special features to protect the precision tolerance hydraulic components. The filter head assembly has a built in sight gauge that indicates fluid flow through the filter. A specially designed media filter absorbs harmful contaminants such as moisture and dirt.
Page 448: Hydraulic Reservoir
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Hydraulic Reservoir The hydraulic reservoir, located in the engine compartment, is made from aluminum so the tank will not be affected by any moisture that may condense. The oil level in the reservoir should be checked when the hydraulic fluid is at operating temperature.
Page 449: Changing The Filter
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ AIR FILTER When the air filter needs to be changed, the entire air filter cartridge is - Changing the Filter discarded and replaced by loosening the inlet and outlet ducting clamps and releasing the retaining band snaps. The air filter is located in the rear engine compartment.
Page 450: Lubricating The Caliper
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LUBRICATING THE Depending on the type of caliper and actuating components, most disc CALIPER brake systems require lubrication to ensure proper brake operation. The calipers and slack adjusters need lubricating two or four times during the life of the brake pad lining, or every six months.
Page 451 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ First lubricate the caliper camshaft. Next, lubricate the slack adjuster. To ensure the grease thoroughly lubricates the camshaft, the slack adjuster will need to be manually adjusted full distance in each direction. Manually adjusting the slack adjuster will move the camshaft through the entire range of motion and ensure proper lubrication.
Page 452: Adjusting The Brakes
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 6. With a finger covering the pressure relief hole, grease the fitting on the caliper closest to the slack adjuster. Stop when the excess grease begins to be forced out of the camshaft dust cover. Remove the excess grease from the camshaft dust cover and caliper. 7.
Page 453 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 1. With a tape measure, record the distance between the flat surface of one brake chamber and the slack adjuster clevis pin. 2. With wheel chocks in place, start and run the engine until the air system is fully pressurized. If necessary, charge the spring brakes by releasing the emergency brake.
Page 454 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AIR DISC BRAKE GREASE SPECIFICATIONS Meritor NLGI Outside Component Lubricant Specification Grade Temperature Specification Caliper Clay Base 0-616-A Operating temper- • Special Brake Grease, ature at or above - Meritor 0-616-A, part # A-1779-W-283 -40ºF (-40ºC) or equivalent. •...
Page 455: Drive Axle Lubricant
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ DRIVE AXLE Proper Drive Axle Lubricant Level: LUBRICANT • Regular inspection of the drive axle lube levels is an essential maintenance procedure. • The lubricant should be level with bottom of the hole. • Important: The lube level close enough to the hole to be seen or touched is not sufficient.
Page 456: U-Joint Angles, Phasing & Driveline Balance
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Greasing the Drive Shaft Slip Yoke and Splines: 1. Check the drive shaft for looseness. If loose or worn, repair the drive shaft as necessary. 2. With finger, cover the rear air hole so grease flows to the front seal.
Page 457 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Phasing is relatively simple on a two-joint set, be sure that the slip yoke lugs and the tube yoke lugs are in line. The U-Joint working angle is the angle formed by the intersection of the driveshaft centerline and the extended centerline of the shaft of any component to which the U-joint connects.
Page 458: Lubrication Chart
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LUBRICATION CHART 070173C FRONT Action When Component Code-Refer to Chart Keep to Full Mark Daily Engine Oil Replace At Oil Change Engine Oil Filter Keep to Full Mark Transmission Refer to O & M Manual Replace Refer to O & M Manual Engine Coolant Keep to Full Mark Hydraulic Fluid Reservoir...
Page 459 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 070174g REAR Lubrication Code Chart: CL-4 U-Joints located inside coach under steering cover. Engine oil as recommended by engine manufacturer. Refer to operators manual. API GL-5 or MT-1 type gear lubricant - Pennzoil Gear Plus SUPER-EW 75W-90, Synthetic. EP-SAE 90 gear oil.
Page 460: Parts - Common Solenoids & Senders
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- PARTS - COMMON SOLENOIDS & SENDERS Front Bag Dump or Tag Axle Solenoids: • Used on hydraulic level and tag axle units. • Dumps air in front air bags and is used to raise or lower tag axle. •...
Page 461 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Transmission Sending Unit: • Located on the bottom of the tailshaft housing, between hoses. • Type- VDO 323 0868 090260 House Disconnect and Starter Solenoid: • Solenoid interfaces start signal to Cummins starter. • Solenoid interrupts DC power to the domestic fuse panel in the front run box.
Page 462: Filters & Belts Chart
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FILTERS & BELTS CHART FILTER & BELT MANUFACTURER ISM 500 Fleetguard Coolant Filter WF2071 Fleetguard Oil Filter LF 9001 Parker Fuel Filter Primary 200200 (25 micron) Fleetguard Fuel Filter (Secondary) FS 1000 Raycor Aqua-Hot Fuel Filter R2TRA000T (10 micron) Parker IN HC 5720 (10 micron) Hydraulic Filter...
Page 463 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ENGINE SPECIFICATIONS ISM 500 HP Cubic Inch Displacement 10.8 L/661 CI Engine HP 500 HP 1800 RPM Engine Torque 1,550 lbs./ft. @1200 RPM Governed Speed 1800 RPM Firing Order 153624 Rear Axle Ratio 4:30:1 Alternator Amp Size 200 Standard/270 Electric ISM 500 HP CHASSIS LIQUID CAPACITIES...
Page 464: Metric/U.s. Conversion Chart
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- METRIC/U.S. CONVERSION CHART metric convr chart w caps.eps 1 0 • 4 6 4 N A V I G A T O R 2 0 0 3...
Page 465: Maintenance Record
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ MAINTENANCE RECORD After scheduled services are performed, record the date, odometer reading and who performed the service in the boxes provided after the maintenance interval. Any additional information from “Owner Checks and Services” or “Periodic Maintenance” can be added on the following record pages.
Page 466 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- MAINTENANCE RECORD 1 0 • 4 6 6 N A V I G A T O R 2 0 0 3...
Page 467 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ MAINTENANCE RECORD N A V I G A T O R 2 0 0 3 1 0 • 4 6 7...
Page 468 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- MAINTENANCE RECORD 1 0 • 4 6 8 N A V I G A T O R 2 0 0 3...
Page 469 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ MAINTENANCE RECORD N A V I G A T O R 2 0 0 3 1 0 • 4 6 9...
Page 470 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- MAINTENANCE RECORD 1 0 • 4 7 0 N A V I G A T O R 2 0 0 3...
Page 471 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ MAINTENANCE RECORD N A V I G A T O R 2 0 0 3 1 0 • 4 7 1...
Page 472 Technical Illustrator Judie Pressler VIDEO PRODUCTIONS Dean Mitchell ONLINE CORPORATE SITE www.monaco-online.com MONACO PRODUCTS www.monacocoach.com HOLIDAY RAMBLER PRODUCTS www.holidayrambler.com ONLINE TOURS www.monaco-tours.com 1 0 • 4 7 2 N A V I G A T O R 2 0 0 3...
Page 473 NAVIGATOR INDEX...
Page 475 Index ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Aqua-Hot (Opt.) ......164 Aqua-Hot Overall View ....168 Bay Thermostat .
Page 476 Index --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Carbon Monoxide Detector ....89 Dash ........359 Alarm .
Page 477 Index ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Entertainment Systems ....220 A/B Selector Switch ....224 DSS Conduit .
Page 478 Index --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Generator - Auto Gen Start ....288 Mold & Mildew ..... .120 GFCI Breakers &...
Page 479 Index ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ M, N Leveling Hydraulic (Opt.) ....407 Maintenance Record .....465 Automatic Leveling System .
Page 480 Index --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Shore Power Hook-up ....277 AC Volt & Amp Meter ....282 Power Cord Reel .
Page 481 Rear ....... .76 Holiday Rambler Responsibilities ..14 Roadside .
Page 482 Index --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Waste Water Systems ....242 Black Tank Flush .....245 Proper Waste Disposal .

Holiday Navigator 2003 Owner's Manual

Section 1

Section 2

Section 3

Section 4

Section 5

Section 6

Section 7

Section 8

House Electrical - Introduction

Battery Disconnect - House

Battery Cut-Off Switch

Resetting the Circuit Breaker

Generator - Auto Gen Start(Rc7 Gs)

Battery Temperature Sensor

Battery Charging with the Inverter

Programming the Inverter

INVERTER - SINE WAVE (Opt.)

Programming & Resetting

Battery Temperature Sensor

Automatic Generator Start Programming

Electrical Systems - House

Distribution Panel - House 110

Gfci Breakers & Outlets

Distribution Panel - House 12 Volt

Knowing When to Say When

Battery

Battery Maintenance

Reasons Why Batteries Fail

Battery Voltage & Current

Battery Charge Time & Consumption Rate

Specifications Chart

Charge Controller Features

Bulb Usage - Interior

ALL ELECTRIC (Opt. Only)

Main Battery Disconnect

Alternator & Battery Isolator

Wiring Systems Interfaced

Quick Links

Chapters

Troubleshooting

Related Manuals for Holiday Navigator 2003

Summary of Contents for Holiday Navigator 2003