Holiday Trip 2012 Owner's Manual
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Holiday Trip 2012 Owner's Manual

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B Y HOL I D A Y R A MB L E R
O w n e r ' s Ma n u a l

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  • Page 1 2 0 1 2 B Y HOL I D A Y R A MB L E R O w n e r ’ s Ma n u a l...
  • Page 2 This Limited Warranty provided by Monaco RV, LLC (“Warrantor”) for your of the motorhome and/or the materials used to assemble the motorhome to conform to ® ® or Holiday Rambler motorhome covers those components, assemblies and Monaco Warrantor’s design and manufacturing specifications and tolerances. Also see the section systems of your new motorhome not excluded under the section “What The Warranty...
  • Page 3 monaco rv Limited Warranty - 2012 HOW TO GET SERVICE (cont'd): DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES: The Warrantor's mailing address is: THE ORIGINAL PURCHASER OF THE MOTORHOME AND ANY PERSON TO WHOM THE MOTORHOME IS TRANSFERRED, AND ANY PERSON WHO IS AN 91320 Coburg Industrial Way INTENDED OR UNINTENDED USER OR BENEFICIARY OF THE MOTORHOME, Coburg, Oregon 97408...
  • Page 4 RoadmasteR Limited WaRRanty - 2012 ® ROADMASTER CHASSIS LIMITED WARRANTY – 2012 WHAT WE WILL DO TO CORRECT PROBLEMS: WHAT THE PERIOD OF COVERAGE IS: Warrantor’s sole and exclusive obligation is to repair and/or replace, at its option, any This Limited Warranty provided by Monaco RV, LLC (“Warrantor”) covers the ®...
  • Page 5 RoadmasteR Limited WaRRanty - 2012 HOW TO GET SERVICE (cont'd): DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES: THE ORIGINAL PURCHASER OF THE ROADMASTER CHASSIS AND In the event the Roadmaster Chassis is inoperative due to malfunction of a warranted PERSON WHOM ROADMASTER CHASSIS part, Warrantor will pay the cost of having the motorhome towed to the nearest...
  • Page 6 Section1 General Information ..........3 Section 2 Driving and Safety ...........9 Section 3 Exterior and Interior Care ........47 Section 4 Appliances ..............71 Section 5 Equipment ..............93 Section 6 Water Systems ............117 Section 7 Propane Systems ...........135 Section 8 House Electrical ..........147 Section 9 Chassis Electrical ..........169 Section 10 Chassis ..............187 Index ...................233...
  • Page 7 The information contained in this document is intended to reflect standard and optional equipment included in a typically equipped model at the time of delivery to the initial retail owner. Your actual unit may vary from this document as a result of optional equipment that is not generally offered on this model.
  • Page 8 General Information Section 1 WARRANTY INFORMATION FILE ............4 REpORTINg sAFETY dEFEcTs ............. 4 sAFETY TERMs ....................4 gLOssARY OF TERMs ................5 LIMITEd WARRANTY TRANsFER AppLIcATION ......7 caLiFoRnia pRoposition 65 WaRninG: Most vehicles, including this one, contain and/or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 9 NOTE: If NHTSA receives similar complaints, it may Warranty InformatIon fIle open an investigation, and if it finds that a safety Information and reminders concerning In addition to this Owner’s Manual, a defect exists in a group of vehicles, it may order proper operation of the motorhome and/or Warranty Information File Box can be found a recall or remedy campaign.
  • Page 10 Black Water - Term associated with the Cut-In Pressure - The pressure level in the gloSSary of termS sewage holding tank. The toilet drains air system supply tank which tiggers the AC Electricity - Alternating current also directly into this tank. compressor load cycle.
  • Page 11 Dump Station - A site where the waste (grey) Low Point Drain - The lowest point in Regeneration - The mild backflow of air and sewage (black) tanks can be drained. In the plumbing. Drains are placed here so through the air dryer and out the purge valve most states it is illegal to drain waste tanks water will drain out of the lower end of the that begins immediately after the purge...
  • Page 12 Limited WaRRanty tRansFeR appLication/chanGe oF oWneR inFoRmation Mail to: submtted By: Limited Warranty Transfer monaco RV LLc Name: Warranty transfer Address Change Address: 9120 coburg industral Way coburg, oR 9708 City: State: Zip: Phone: ( ) Please read terms and representations below before signing. a. current owner informaton: First Name Initial...
  • Page 13 otes...

  • Page 14: Table Of Contents

    Driving & Safety Section 2 DrIvIng & Safety ...........10 emergency roaDSIDe proceDUreS ...25 WeIgHIng tHe motorHome ......34 Inspections...........10 In.Case.of.Flat.Tire........25 Tire.Pressure..........36 Familiarize.Yourself........10 Dead.Chassis.Battery........25 Scales............37 Mirror.Adjust..........10 toWIng proceDUreS ........27 Four-Point.Weighing........37 Safety.Seat.Belts...........11 Disabling.Parking.Brake.........28 Weight.Record.Sheet.

  • Page 15: Driving & Safety

    Prior to moving the motorhome perform a To adjust the “head” of the mirror, DrIvIng & Safety  general inspection. Examine the condition loosen one of the Allen set screws of the motorhome and the surrounding area. located below the mirror head shown Section Two contains information on driving Look high and low when walking around the as point A.

  • Page 16: Safety.seat.belts

    WARNING: Step 3: Safety Seat Belts Refer to the manufacturer of the child Once children outgrow their seat for installation guidelines. Adhere forward-facing seats (usually All occupants must be furnished with and to all instructions, cautions and around age 4 and 40 pounds), use seat belts while the motorhome is moving.

  • Page 17: Driving Tips

    WARNING: For more information about child safety Keep size and weight of the motorhome in  Because many styles of safety and seats, booster seats, inspection/fitting mind. Drive with increased caution to avoid booster seats are available, refer to the stations in your area, seat belts, air bags, situations that might require quick momentum safety seat OEM manual for proper...

  • Page 18: Adjust.to.driving.conditions

    On back roads and single divided Adjust to Driving Conditions  roads, tree branches and shrubbery can protrude into the roadway. Watch for Road, weather and terrain will vary. It is low hanging branches especially during necessary to adapt to these changing conditions inclement weather.
  • Page 19 RPM - Every engine has a RPM range Road speed may still increase with the Winter and Cold Climate:  that produces the most efficient torque exhaust brake is applied. The transmission The motorhome should be prepared for  curve. may automatically upshift to the next higher cold weather use.

  • Page 20: Trip Preparation

    Avoid running over the fuel hose as it Avoid using full throttle when trIp preparatIon   can get hung up on the motorhome and ascending a long hill. This wastes cause body damage. fuel and increases engine operating The following suggestions are general Use of gloves is recommended for temperature from incomplete guidelines to follow when preparing for a trip:...

  • Page 21: Hitch

    Inspection: WARNING When weighing the motorhome, add all To avoid injury, never Ensure all exterior items are stowed or passenger weight to the GCVW total. The  place hands or fingers secured (i.e. TV antenna, ceiling vents motorhome fully loaded, including fresh near the edges of the and windows).
  • Page 22 Ball Mount: Hitch Ball: Tow Capacity and Class Ratings: Ball mounts come in The hitch ball is what the trailer attaches Several components may comprise a tow various configurations to. A hitch ball is available in three common hitch system. The weight rating of individual and weight limitations.
  • Page 23 Calculating Tow Capacity: Several variables must be reviewed and calculated to properly determine towing capacity. Limiting factors include GCWR (Gross Combination Weight Rating), GAWR Tongue (Gross Axle Weight Rating), hitch receiver Weight weight rating and the weight rating of each piece of towing equipment.

  • Page 24: Tow.plug.connection

    INFORMATION: towng Weght checklst Refer to the OEM manual for towed Load (Tongue Weight) ________ (Overall) ________ detailed operating and programming instructions. towng equpment (Ball Mount) ______ (Hitch Ball) ______ htch Recever (Tongue) _______ (Tow) ______ GaWR (Rated) ______ (After Hitching) ______ GcWR (Rated) ______ (After Hitching) ______ Insert Weight Ratings: Check Yes or No if within specifications.

  • Page 25: Backing Up A Motorhome

    Using the System While Parked: Features: When pull-through sites are not available, pick a solid, level site on the left side for a 1. Power On/Off and Volume: Press Turn on house and chassis batteries. better field of vision using the roadside mirror. ...

  • Page 26: Set-Up Procedures

    If the desired direction is left, the co-pilot Five Directional Signals: When preparing to back the trailer into a points left. For example: The co-pilot will 1. Co-pilot uses left hand and arm held space, maneuver the motorhome sweeping use his/her right arm and forefinger pointing horizontal, with forefinger pointing wide.

  • Page 27: Dry Camping

    1. Level the Motorhome: CAUTION: Hook-up the sewer  Do not remove cover from the Follow procedures and guidelines hose. Sewer drain pipe  shore power supply to troubleshoot diameters are generally for extending the slideout rooms electricity to the motorhome. Serious either three or four in section 5 “Slideout Operation”...

  • Page 28: Breaking Camp

    To conserve water and fuel: Turn off the inverter when not in use. BreakIng camp  Operate the refrigerator on propane. Turn off interior 12 Volt DC power   Plan what is needed from the whenever possible. Refrigerator, Preparing the motorhome for travel will refrigerator prior to opening.
  • Page 29 Interior Checklist: Departure Checklist: Screw the ends of the hose together before If applicable, start the engine allowing Check items in storage bays to ensure storage to prevent   leakage and to prevent the air suspension to obtain proper ride shifting or damage of items will not dust and insects from height.

  • Page 30: Emergency Roadside Procedures

    emergency roaDSIDe proceDUreS In Case of Flat Tire Dead Chassis Battery If an emergency situation occurs, use the In the event of a flat tire, it is A discharged battery will not supply the appropriate braking technique and pull off recommended to call for roadside amount of amperage necessary to crank and the roadway a safe distance from traffic (if...
  • Page 31 Jump Starting Using an External Source: CAUTION: Allow the generator to run approximately  A large amount of electrical current ½ hour before attempting to crank the When using jumper cables to start the is required to jump-start an engine. engine.

  • Page 32: Towing Procedures

    When using an external electrical Never allow anyone under a   source to connect to the chassis motorhome while it is being lifted by battery, turn the chassis and house towing equipment unless the disabled battery disconnect switches off prior to motorhome is adequately supported by hooking up the jumper cables.

  • Page 33: Disabling.parking.brake

    Remove the caging tool from its tIreS Disabling Parking Brake  holder on the brake chamber and insert the tool into hole. Turn clockwise to The park/emergency brakes Maintaining proper tire inflation pressure engage. apply to the drive axle only. is important for proper tire load carrying Screw nut and washer onto caging The brakes can be released...

  • Page 34: Importance.of.air.pressure

    The Gross Axle Weight Rating (GAWR) of Importance of Air Pressure Load Inflation Table the axles listed on the federal certification label attached to the motorhome is the maximum Federal law requires the size of the tire, the The most important factor in maximizing the allowable loaded weight on an axle.

  • Page 35: Inspecting.&.Pressure

    Understanding the Load Inflation Table: Ensure the valve cap is replaced on the stem The tire size is listed in the left margin of after the inflation pressure is checked. Use the table. Inflation pressure and weight rating valve stem caps with a positive seal to prevent will vary depending if the wheel position has air escaping from the valve stem.

  • Page 36: Air.pressure.checklist

    Air Pressure Checklist Tire Support When Leveling Tire Vibration When inspecting the tires, confirm Extreme caution must be taken to ensure the Sudden tire failure is often preceded by tire  the tires are cool before increasing or tires are fully supported when placing blocks vibration.

  • Page 37: Tire.replacement

    Replacement tires on any axle, must be of Built in tread wear indicators, or wear Tire Replacement the same manufacturer brand, model, size, indicators that look like narrow strips of and load range and must have a load rated smooth rubber across the tread, appear on the As represented within the tire manufacturer’s carrying capacity equal to or greater than tire when the tread is worn down to 2/32".

  • Page 38: Wheel Mounting

    During Storage: Torque the Nuts Properly: Cover the tires to block direct sunlight.  Periodically ensure tires are at proper Tighten the wheel nuts to the   pressure. recommended lug nut torque. Do not Move the motorhome every three over-tighten.

  • Page 39: Weighing The Motorhome

    Federal Certification and Weight Labels: Manufactured By – WeIgHIng tHe motorHome There will be two Federal Certification build This certification label lists the body labels and as many as three Federal Weight builder company and designate name, date Proper weight distribution, load management label(s) affixed to the motorhome.
  • Page 40 NOTE: Factory Installed Federal Weight Label – Weight Terms: Do not remove these Federal This factory installed certification label The following are definitions of terms used Certification labels. These attached on the screen door lists the vehicle when weighing. It is important each weight certificates confirm the chassis and identification number.

  • Page 41: Tire.pressure

    Weight Limits: It is possible be within the GVWR yet How the motorhome is loaded will influence Numerous overloaded on one wheel position or axle. For tire inflation pressure and load carried by each W E I G H T Federal, State and this reason it is necessary to weigh each wheel axle.

  • Page 42: Scales

    Occupant & Cargo Carrying Capacity: Each wheel position requires weighing to Scales Each motorhome, even of the same model accurately determine the correct tire inflation year, floor plan and length, will weigh pressure. When weighing, the scales and Certified public scales are located in moving different due to options and accessories.
  • Page 43 Record the GAWR of the front (steer)  Gross Axle axle. Example: GAWR of the front axle Total Weight listed on the Federal Certification label Axle Roadside Curbside DIfference Rating is 13,000 lbs. Using the chart, record Weight (GAWR) 13,000 lbs. under front axle GAWR Front 13,000 A.
  • Page 44 If necessary, adjust payload so that no single Gross WARNING: GAWR is exceeded. Total weight must not Axle Total Axle Improperly inflated or Weight Roadside Curbside exceed the GVWR. Once weights are verified, Weight DIfference Rating overloaded tires can cause the next step is to determine tire size.

  • Page 45: Weight.record.sheet

    Weight Record Sheet 20 12 Tr ip...

  • Page 46: Smoke Detector

    Smoke Detector Operation Maintenance When a 9 Volt DC battery is correctly Maintenance for Proper Operation: Statistics show that most fire casualties are connected the LED flashes every minute and Test the smoke alarm once a week. not caused by direct flame, but by less visible ...

  • Page 47: Carbon Monoxide Detector

    Young children and household pets may be carBon monoxIDe Detector the first affected. Other highly sensitive people include the elderly and those with lung or American National Standards Institute heart disease or anemia. The CO detector is (ANSI) 119.2 - Fire & Life Safety 6.4.6 designed to detect the toxic CO Gas resulting Carbon Monoxide Detectors states “CO from incomplete combustion of any fuel.

  • Page 48: Operation

    The CO detector is wired to the house Steady red indicates a CO alarm Testing  batteries. This allows reliable protection by condition. The detector has sensed alerting the build up of potentially dangerous the presence of levels over 100 ppm Test Procedures: levels of Carbon Monoxide.

  • Page 49: Cleaning.&.Maintenance

    NOTE: WARNING: Maintenance Memory is erased when power is Road vibration will disconnected for 15 seconds. cause extinguisher Inspect the fire extinguisher at least once powder to compact and a month. Inspect more frequently if the may cause extinguisher Cleaning & Maintenance extinguisher is exposed to weather or possible malfunction.

  • Page 50: Escape (Egress) Window

    eScape (egreSS) WInDoW The Egress window, designated for use as an emergency exit, is identified by a red locking handle and Exit label. 080427m Engage hasp To Operate: to lock To open, lift handles and push window  outward. To lock, pull window closed. ...
  • Page 51 otes 20 12 Tr ip...
  • Page 52 Interior and Exterior Care Section 3 exterIor care ..........48 faBrIcS ............54 coUntertopS ..........61 Corrosion............48 General.Care.&.Cleaning........54 Solid.Surface..........61 Winter.Drive.Protection........48 Vinyl.............54 Repairing.Cuts.and.Scratches......61 Washing............49 Optima.Leather.&.“O”.Vinyl......55 StaInleSS Steel SUrfaceS ......62 Drying............49 Ultra-Leather..........56 WInDoWS ............62 Waxing............49 floorS .............56 Condensation.

  • Page 53: Exterior Care

    INFORMATION: CAUTION: The draw back is LMC is highly corrosive to This section is on general cleaning It is up to the motorhome owner all metals, plastics and can even destroy rebar and maintenance. Some of the articles to properly wash and protect the embedded inside concrete.

  • Page 54: Washing

    Therefore; it is up to the motorhome owner If possible, wash the motorhome in a shaded Types of Products: to perform regular washing maintenance and area when the exterior is not hot to the touch. neutralize any corrosive agent applied to the If necessary, turn the motorhome around to Glazes - Glazes are generally used to fill roadway by local or state governments.

  • Page 55: Paint.codes

    NOTE: Upon first use of a product, try it on a small Specify the year, model, serial number and  When applying chemicals to remove test spot in an inconspicuous area. Observe exterior color scheme name (if known). road tar, use only automotive products the test area from different angles to check for This formula can be mixed at a local ...

  • Page 56: Wheels.-.Polished.aluminum

    WARNING: Use a high 2. Wash with a 100% cotton cloth and a  Do not use a flammable solution quality, non- mild soap solution (dish soap or car to coat the inside of the rim. This abrasive polish wash soap is recommended). can lead to an explosion during tire to remove 3.

  • Page 57: Sealant.types

    WARNING: There are many types of sealants and each Sealant Types Inspecting sealant will require use of has a specific use. While the beltline uses a a ladder or scaffold assembly. Roof silicone or urethane base sealant to prevent General Maintenance – Roof: Titan 76 - access is also required.

  • Page 58: Interior Care

    General Maintenance – Exterior CAUTION: WARNING: Avoid eye and skin contact and Avoid eye and skin contact and Attachments: Dow Corning #999 - A Clear breathing of vapors. Consult breathing of vapors. Consult Silicone or Colorimetric High Performance manufacturer data for application and manufacturer data for application and Clear Silicone safety instructions.

  • Page 59: Fabrics

    In the event a blemish or small cut occurs If a spill occurs, blot the moisture as quickly For stubborn stains use the following in the vinyl, contact a professional upholstery as possible. Do not use soap and hot water as commercially available mild detergents repair service.

  • Page 60: Optima.leather.&."O".Vinyl

    WARNING: Crayon, Mustard or Ketchup: Blood or Plant Residue: If flammable solvents such as alcohol, Sponge with mild soap and water. For Rub out spots using a clean cloth soaked turpentine or varsol are used for stubborn stains that have set, use a cloth in cool water.

  • Page 61: Ultra-Leather

    For Oil-based Stains: - Butter, Salad Oil, Chocolate, Completely remove the residue of  Spray soiled area with household cleaner, Lipstick, Make-up, Face Cream hydrogen peroxide on the Ultra-leather such as 409 or Fantastik , and wipe with - Suntan Oil, Machine Oil, Urine, with water.

  • Page 62: Laminate.floor

    Follow steps on the Carpet Spot I.. Permanent Change: Due to the  Removal Guide. nature of the stain, there may be After each application, absorb as much color loss. The carpet has been  as possible before proceeding to the permanently dyed or the carpet yarns next step.

  • Page 63: Tile.floor

    NOTE: To Apply: Tile Floor Before using any solution to clean 1. Extend slideout room(s) and clean the tile, check the manufacturer’s Tile floors vary in porosity and surface floor. Allow floor and grout to warning label to ensure safety of the irregularities.

  • Page 64: Ceiling

    Specific Stain Type Removal Procedures: To prevent excessive moisture and a Fidelity and Jolie brands are continual growth of mildew, use the shower recommended. Always begin with a Normal Dirt: only with adequate ventilation. The sealant in mild detergent or soap and warm water. Remove normal dirt using a mild soap or a regularly used shower should be replaced To remove normal dirt, clean with a soft...

  • Page 65: Wood Care

    Fixing scratches in stained woodwork: However, any wood repair or finishing job is WooD care best left for a professionally trained individual. Light scratches will often disappear when carefully rubbed with furniture polish or paste For general cleaning, regularly wipe wood NOTE: wax.

  • Page 66: Countertops

    Restoring the clear finish: Several companies have simplified this repair If scratch or imperfection is deep,  The finished surface on the wood is a clear process by designing oil-based wood stain into sand area with highest grit sandpaper lacquer coating. The lacquer finish can be marker-like containers to rub on the scratch.

  • Page 67: Stainless Steel Surfaces

    Run the range vent fan when cooking StaInleSS Steel SUrfaceS WInDoWS  and the bath vent fan (or open the bath vent) when bathing, to reduce water Stainless steel can be easily damaged by Water Spots: vapor. Avoid excessive boiling or use improper cleaners.

  • Page 68: Window Treatments

    WInDoW treatmentS molD & mIlDeW Day/Night Shades Mini-Blinds Leave Day/Night shades in the up position What is Mold? Dusting: when not in use to help the shades hold their Mold is a type of fungus that occurs naturally Regular dusting will maintain the shape.

  • Page 69: Pest Control

    However, experts disagree about the level of Indoor humidity can be reduced by 30 Whether or not a motorhome owner  mold exposure that may cause health problems to 60% when venting clothes dryers experiences mold growth depends largely and about the exact nature and extent of the to the outdoors.
  • Page 70 Steps to help control pests: When the motorhome is stored Insects:  Reduce clutter inside the motorhome outdoors, clear the surrounding area Eliminate insects when signs of infestation  and storage bays. All storage items, of all rodent friendly hiding places: appear.

  • Page 71: Storage

    Damage from Pests: Fleas can be removed by properly treating Membership in the national, state or  pets with a veterinarian approved treatment Lizards have been known to crawl into the local pest control associations is a good and by thoroughly cleaning the motorhome. inverter and short out the circuit board.

  • Page 72: Long.term

    Retract and secure all awnings. Perform a full interior inspection for Preventive measures should be used    Turn off the interior house power using water leaks twice a month. Be sure to if the voltage readings are low. It will ...

  • Page 73: Winter.storage.checklist

    Outdoor Storage Area: Leave cabinet doors and drawers open Engine:  The interior should be heated to help to facilitate air movement behind those Internal combustion engines need to be  prevent mold and mildew growth. areas. “exercised” on a regular basis to ensure an Moisture removing desiccate filter Inspect and clean the roof and sidewall adequate supply of lubricating oil coats the...

  • Page 74: Removal.from.storage

    Holding Tank - Drain and rinse. Start the engine, allowing it to reach Removal from Storage   Close valves. operating temperature. Ensure the engine instruments indicate proper Extensive freeze damage or other serious LUBE: readings. deterioration can occur if the motorhome is Add a small amount of antifreeze to While the engine is running, check not properly winterized.
  • Page 75 Open cabinet doors and drawers. Operate each propane appliance.   Inspect for water leaks at joints or Observe all burner/pilot flames for fittings. Repair as necessary. proper color and size. Operate all 12 Volt DC lights and Inspect and clean the interior. ...
  • Page 76 Appliances Section 4 applIanceS - IntroDUctIon ......72 roof a/c ............80 refrIgerator ..........72 Thermostat...........80 Operation.Specifics........72 Maintenance..........81 refrIgerator controlS ......73 roof a/c - Heat pUmp (optIonal) ....81 8.Cubic.Foot.with.Ice.Maker......73 LCD.Display..........82 Icemaker............74 Remote.Temperature.Sensor......82 Refrigerator.Alarm.........74 Air.Conditioning.-.Roof........82 Cooling.Unit.Fans..........75 Fan.Operation.Only........82 Doors............75 Air.Conditioner.Operation..

  • Page 77: Appliances - Introduction

    applIanceS - IntroDUctIon refrIgerator Follow the specific guidelines in the This section covers operation and care of refrigerator OEM manual for detailed various appliances found in the motorhome: operating and maintenance instructions. refrigerator, cooktop, microwave, roof air This will help ensure longevity and proper conditioner and optional appliances.

  • Page 78: Refrigerator Controls

    Figure B: If controls do not light up,  check house battery charge status or see if the 12 Volt DC wires are plugged into the refrigerator’s circuit board (located outside behind refrigerator access door). Fgure B 8 cubic foot control panel 030864c Manual Mode (MAN): refrIgerator controlS...

  • Page 79: Icemaker

    Tips: Pull the metal arm (bail) down to turn the  Cool items first, if possible, before icemaker on.  putting them into the refrigerator. Push the arm up to turn the icemaker off.  Keep the doors shut. Think about ...

  • Page 80: Cooling.unit.fans

    Mold and mildew may contaminate a Rinse with a solution of baking soda Cooling Unit Fans  completely sealed refrigerator in storage. The and water. Dry with a clean cloth. motorhome refrigerator has a storage position Lock the doors open. The cooling unit is equipped with a pair of ...

  • Page 81: Service

    convectIon mIcroWave oven Service Air in Propane Supply Lines The propane function of the refrigerator For safety reasons, the refrigerator will The convection microwave oven operates and propane pressure will require annual attempt to ignite on propane within a specified from 120 Volt AC supplied by shore power, the service.

  • Page 82: Care.&.Cleaning

    Convection Microwave Facts: INFORMATION: Remove power to the convection  For more detailed information and One of the most useful documents is the microwave oven. operating instructions, refer to the convection microwave OEM manual. Read Remove the screws (A) securing the ...

  • Page 83: Cooktop

    Hood Light: Cleaning Tips: If the control panel becomes wet, clean  Remove power to the convection with a soft, dry cloth. Do not use harsh  microwave oven. Turn the oven off before cleaning. detergents or abrasive when cleaning ...

  • Page 84: Safety

    To Use the Cooktop: WARNING: Safety Do not leave burners unattended Open the primary valve on the propane  during cooking. Do not leave burner tank. Do not leave children alone or valve(s) open while burner(s) are not  Battery cut-off switch is on. unattended in the galley area when the lit.

  • Page 85: Burner.grate

    To avoid dulling the finish, wipe up the spill roof a/c Burner Grate before it is baked on. Steel wool and course, gritty cleanser will scratch or mar the surface. The burner grates are attached to the cooktop The roof air conditioner operates from 120 by four insertion tabs and can be removed for Use gentle kitchen cleanser powder or grease Volts AC shore power.

  • Page 86: Maintenance

    Fan Switch: Remove and clean filter and housing roof a/c - Heat pUmp (optIonal) with mild soap and water. Do not use harsh Auto Mode cleaners, scouring powders or petroleum based The RV Comfort thermostat is located Low Fan – The roof A/C fan operates cleaners as this can damage the filter and above the entry door.

  • Page 87: Lcd.display

    NOTE: Due to ambient operating limitations in Zone 1: Zone 3: The air conditioning system freezes heat pump mode, the furnace may become moisture in the air. It is recommended Living Room Roof AC Bedroom Roof AC the primary heat source. While in Heat Elec to set the blower fan speed to high mode, if zone temperature and temperature Front Furnace...

  • Page 88: Air.conditioner.operation

    Air Conditioner Operation Heat Pump Operation In Heat Pump mode the air conditioning Setting the thermostat to control air principle is reversed, supplying heated air to conditioner functions: the ceiling registers instead of refrigerated air. There are ambient temperature limitations in Heat Pump mode.

  • Page 89: Furnace

    Mounting Bolts: fUrnace The AC mounting bolts should be re- WARNING: torqued every six months. Four bolts are The furnace and related components are If a propane smell exists, extinguish located behind the return air filter. Torque the 12 Volt DC operated and use propane as the all open flames and turn off the mounting bolts to approximately 40 to 50 in.

  • Page 90: Thermostat

    Operation Requirements: Set desired temperature by pressing the Furnace Tips:  Primary propane shut-off valve on the Up or Down buttons. Operation of the furnace may produce   propane tank is open. Repeat process for each desired zone. a musty smell during the first couple of ...

  • Page 91: Water Heater

    To Reset Furnace: Water Heater Turn the reset switch to Off and then  back to Reset. The water heater uses two different methods to heat water: WARNING: 120 Volt AC supplied by shore power  If a propane smell exists and the or the on board generator.

  • Page 92: Water.heater.operation

    Direct Spark Ignition (DSI): Electric switch Water Heater Operation Propane switch Direct Spark Ignition (DSI) uses automatic ignition to light the burner. There is no pilot Turn on the battery cut-off switch.  flame. Once ignited, the burner will operate Hook to shore power (preferred) or ...

  • Page 93: Water.heater.bypass.valves

    Turn off the water heater. Water Heater Bypass Valves  Turn off the water supply. The bypass valves are located at the back  Open the hot water faucet closest to the of the water heater. Turning the valves to the ...

  • Page 94: Washer/Dryer Stacked (Optional)

    NOTE: Tips: WaSHer/Dryer StackeD (optIonal) Be sure to refill the water heater with Conserve propane by turning off the Washer  water before resuming operation. water heater when not in use. Conserve energy and hot water by The front-loading washer is a large capacity ...

  • Page 95: Operating.instructions

    Operating Instructions Delay Start 1. Load the machine and ensure door is Super closed and firmly latched. See OEM Wash manual for load types and weight Extra limits. Rinse 2. Set the cycle knob to the appropriate Child Reduced Lock Wrinkles wash program.

  • Page 96: Winterizing.the.washer

    Interior: CAUTION: CAUTION: Replace inlet hoses every five years. Do not dry articles that have To remove build-up, run the washer  previously been cleaned, washed, through a complete cycle using hot soaked or spotted with gasoline, dry Dryer water and two cups of non-precipitating cleaning solvents or other flammable water softener.

  • Page 97: Dryer.maintenance

    Exterior: Dryer Maintenance Clean the exterior with a soft cotton  cloth dipped in lukewarm soapy water. Clean the exterior and interior as necessary, Do use a polish as this can damage the and clean the lint filter after each load. finish.
  • Page 98 Equipment Section 5 eqUIpment - IntroDUctIon ......94 fanS ..............102 DaSH raDIo ...........106 entry Step............94 Automatic...........102 Dash.Radio.Switch........106 Operation............94 Solar Screen & BlackoUt SHaDe ....102 Steering.Wheel.Controls......106 Maintenance..........94 Cockpit............102 Satellite.Radio.(Optional)......107 graB HanDle ..........95 Door - SlIDIng ..........103 gpS navIgatIon (optIonal) ......107 entry Door ............95 Seat controlS ..........103 tv entertaInment componentS ....108...

  • Page 99: Equipment - Introduction

    NOTE: CAUTION: eqUIpment - IntroDUctIon The chassis battery disconnect switch High curbs can impede step operation. must be on for the entry step to Use care when parked on side streets. This section covers the basic operation and operate. care of equipment. More detailed information If the entry step fails to operate: about specific equipment may be found in that Entry Step Operation:...

  • Page 100: Grab Handle

    Adjusting the Entry Door Latch: Changing Screen Door Glass: graB HanDle Determine which bolt needs The screen slider is Tuffak . The ®   adjustment. slider can be bowed for removal and The grab handle is used to aid in Slowly close the entry door, replacement.

  • Page 101: Slideout Operation

    If applicable, remove any locking bars. SlIDeoUt operatIon Extending & Retracting Slide Rooms  CAUTION: Slideout room operation uses safety features The motorhome must be supported to prevent mechanical damage or physical by the air suspension (air springs) harm. Slideout room(s) will not operate until whether extending or retracting any all safety requirements are met.

  • Page 102: Lock.bar

    CAUTION: CAUTION: If the slideout room does not operate after Do not leave the slide room extended Continuous operation of the slideout checking the operating requirements: during severe weather. Conditions room can drain the batteries and such as high winds or heavy rain may overheat the motor.

  • Page 103: Manual.override.-.Living.room

    Broken Cable: Manual Procedure: Manual Override – Living Room Turn off both the battery and house  If a cable on the slideout breaks, it is disconnect switches. While it is recommended to diagnose and recommended to call an authorized repair The slideout room is heavy.

  • Page 104: Manual.override.-.Bedroom

    INSPECTION: Disconnect the slideout motor electrical Manual Override - Bedroom  When retracting the slideout, stop the plug to remove 12 Volt DC power room approximately halfway. Confirm from the slideout motor. The plug can The bedroom slideout motor operates on that the fabric is properly rolling be located by following wires that run 12 Volt DC.

  • Page 105: Patio.awning.-.Freedom

    If the awning fails to operate: Press and release the Patio Awning - Freedom  Ensure ignition is off. “Stop” button to stop  Check the 15 amp fuse in the House extension or retraction at The Freedom patio awning operates on 12 ...

  • Page 106: Awning.care.&.Cleaning

    Carefree Awnings: Storm Precautions Acrylic Awnings - Wash both sides of the awning with a mild soap (i.e. dish soap) and The warranty does not cover damage caused lukewarm water. Do not use detergents. If by acts of nature; therefore, steps should be necessary, reapply the solution to keep fabric taken to prevent damage from occurring due saturated.

  • Page 107: Fans

    If the fan fails to operate, check for fanS  a blown fuse either in the house Automatic distribution fuse panel or the fuse on A wall rheostat controls the automatic vent the fan. and power of the fan. The system operates To remove the screen, loosen the ...

  • Page 108: Door - Sliding

    Windshield Solar Screen and Blackout Seat controlS Swivel Seats Shade Operation: Swivel Seat Operation: The Pilot and Co-Pilot seats are adjustable The “Front Shade” switch on To swivel, pull out on the swivel to provide maximum comfort. Seats must be ...

  • Page 109: Sofa

    To Inflate Mattress: To Deflate Mattress: Sofa Remove bed linen. Hide-A-Bed  Open sofa Unzip the corner   The sofa hide-a-bed will convert into a bed. . and allow the cover of the mattress to lie mattress labeled Sofa to Sleeper: flat.

  • Page 110: Bed - Air Mattress (Optional)

    CAUTION: BeD - aIr mattreSS (optIonal) Action Inflate Mattress To prevent damage to the remotes, Setting Defalte ensure the remotes are placed in wall- The air mattress uses air chambers to provide mounted holders before extending an adjustable support cushion for comfort or retracting the slideout.

  • Page 111: Booth Dinette

    To Play the Radio: BootH DInette Press the Audio button. The screen will Booth Ensemble (Optional) display a main menu of Audio features. The The table and table leg can be removed for audio menu features icons such as Radio, CD, storage.

  • Page 112: Satellite.radio.(Optional)

    To Play Weather Band: gpS navIgatIon (optIonal) Satellite Radio (Optional) Press the WB label from the Audio  menu. The tuner will scan for strongest The dash radio can be upgraded with The Garmin Nuvi is viewed through a weather band station. optional Sirius®...

  • Page 113: Tv Entertainment Components

    To Use the Roof Antenna: tv entertaInment componentS Turn on Antenna Select switch.  Turn on Signal indicator. The following paragraphs will discuss the  Rotate Attenuator fully clockwise. operations and various components that make  Press inwards on lock to directional up the entertainment center.

  • Page 114: Cable.tv,.Satellite.&.Phone.connection

    To Watch TV from Shore Cable: Cable TV, Satellite & Phone Connection Front TV Operation Hook to shore cable using the Cable  NOTE: port in the water service compartment. The motorhome is equipped with cable TV, Due to options in entertainment Turn off antenna select switch.

  • Page 115: Bedroom Tv Operation

    Listen to CDs: BeDroom tv operatIon SatellIte SyStemS Turn on the DVD player.  The motorhome is pre-wired with coaxial Insert a CD into the DVD player. To Watch TV from the Antenna:  Adjust volume to desired level. cables for a roof mounted satellite dish or for Turn on Antenna Select switch.
  • Page 116 LNB #2: This cable comes from the roof mount satellite dish. It is used in conjunction with LNB #1. Connect LNB cables 1 & 2 to a high- definition satellite receiver. Telephone Bed Sat: This cable runs to the bedroom. Hook this cable to Satellite Out on the back of the satellite receiver to supply a satellite signal to HDMI...

  • Page 117: Kvh.r6.(Optional)

    Monthly Maintenance: KVH R6 (Optional): Winegard Trav’ler (Optional) Periodically clean the dome with water The KVH R6 satellite system includes an The Winegard system is compatible with  virtually any DirecTV ® receiver, including and mild soap (if necessary) to maintain antenna (dish), a control box and receiver pre- reception performance.

  • Page 118: Satellite.wiring

    Operation: NOTE: Satellite Wiring There are a number of methods Press and hold the Power button for two  satellite reception can be obtained seconds or until the interface box screen The motorhome is pre-wired to accept dependant upon: types of satellite displays Power On.

  • Page 119: Systems Panel

    SyStemS panel The System Control Center enables a central location for many of the switches and control monitors used to operate the motorhome. 1. Generator Hour Meter: Logs total number of hours on the generator. 2. Generator Remote Switch: Starts and stops the generator.

  • Page 120: Switch Legend

    SWItcH legenD 060370b Switch legend sWitch LeGend sWitch Location Entry Door Cieling Lights Porch Light Entry Step Entry Door Storage Lights Stor. Ind, Lamp Battery Cutoff Entertainment Water Heater Monitor Panel Soffet Lights 120 AC System Heat Galley Base Galley Ceiling Galley Soffit Lts System Heat Indicator Lamp Dinette Ceiling Sofa Ceiling Dinette Accent Light Lights...

  • Page 121: Control Center

    control center Awning remote antenna Awning Control Inverter Remote Control Leveling Control Panel HVAC Thermostat Control Load Center Control Panel Control center components 031368 For ease of operation, a majority of operating controls for the motorhome are located above the entry door. In depth information regarding operation of each system control is located in the following Sections of the manual.
  • Page 122 Water Systems Section 6 Water SyStemS - IntroDUctIon ....118 WaSte Water SyStemS ......123 DraIn trapS & aUto ventS ......128 Water tankS ..........118 Proper.Waste.Disposal........123 colD WeatHer conDItIonS ......128 Measurements.&.Calibration......118 Do.Not.Put.in.Waste.Holding.Tanks....123 Systems.Heat..........128 freSH Water ..........119 What.to.Put.in.Holding.Tanks.......123 Cold.Weather.Storage.

  • Page 123: Water Systems - Introduction

    Water Service Center: WARNING: Water SyStemS - IntroDUctIon Water is electrically conductive. Do The motorhome plumbing system can be not use any electrically powered attached to shore services (city water and This section contains information about the item or electrical outlet that may be sewer) at the roadside water service center.

  • Page 124: Fresh Water

    Filling the Tank: The tank is nearing full when the light freSH Water  marked F illuminates. When the tank is Unscrew fill cap taking care to keep Pressurized Water Fill  completely full, water will flow out an cap and inlet clean. When connecting to fresh water or when overflow tube under the motorhome.

  • Page 125: Water Pump

    To turn the water pump Set City Water/Fresh Tank Fill handle Water Pump Troubleshooting  to the City Water position. On or Off: Turn on the water. Press the water pump Water pump will not start or blows the  ...

  • Page 126: Water Filter

    Water pump will not shut-off or continues CAUTION: To Winterize: Protect filter from to run when the faucet is closed: Winterize the motorhome.  freezing or damage Check to see if the fresh water/tank fill Unscrew the filter bowl using the bowl ...

  • Page 127: Water Systems

    This mixture puts a 50 ppm (parts per Water SyStemS faUcet ScreenS  million) residual in the water system and Troubleshooting acts as a quick-kill dosage for harmful Fresh water sources vary by location. Build If the water pump cycles after closing the bacteria, viruses and slime-forming up of lime deposits, or debris in the faucet faucets, drain valves and inlet valves, a leak...

  • Page 128: Waste Water Systems

    Black Water Tank: Do not dispose of table scraps or WaSte Water SyStemS  cooking grease into the tanks. They can To help prevent buildup, pre-treat the sewage Proper Waste Disposal clog pipes or damage termination valve holding tank with a few gallons of water and Dumping raw sewage from toilet holding seals.

  • Page 129: Black.tank.flush

    NOTE: The shore fitting for the sewer hose may be a Use care when connecting the sewer three or four-inch, male or female thread pipe; hose adapter to the termination drain or a four-inch pipe with no threads, covered in cold weather. by a metal plate.

  • Page 130: Toilet

    CAUTION: Open the grey water valve. The water Water flow pressures  To prevent accumulation of solids in the grey tank will flush remaining vary. Therefore, holding below toilet, add several gallons of solids from the hose. With the grey the flush lever down for water to the holding tank before use.

  • Page 131: Electric.flush

    Water Saver Flush: Programming the Water Level: Electric Flush Press and release left button. This The water level in the bowl can be  mode is recommended for flushing programmed to different levels. The minimum The toilet is an electric macerating toilet. To liquids and small amounts of toilet recommended level is ½”...

  • Page 132: Cleaning

    Water Icon Lighted Green: CAUTION: Cleaning If the motorhome is in storage for six Toilet system is on and the holding  months, spray silicone on the toilet tank is between empty and half full. Clean the toilet bowl with a mild bathroom valve and work it back and forth.

  • Page 133: Drain Traps & Auto Vents

    NOTE: DraIn trapS & aUto ventS colD WeatHer conDItIonS Each heating pad is rated 80 watts Systems Heat (approximately 6.6 Amps each). Extended use in below freezing (32° F./0° Sinks and shower drains incorporate a water House battery power can be quickly C.) weather will require operation of the trap (P-Trap) and auto vents to prevent waste consumed.

  • Page 134: Winterization

    WARNING: 7. Open the high WInterIzatIon Freeze damage is not covered under temperature/ warranty. pressure relief Water, plumbing and sewer systems require valve on water winterization when the motorhome is placed 1. Empty and flush the holding tanks. heater to vent in storage.

  • Page 135: Using.non-Toxic.antifreeze

    WARNING: 15. Shut off the air supply and disconnect Using Non-Toxic Antifreeze Ensure the water heater is off and the air hose. water is not hot when draining the 16. Remove water filter bowl. Approximately five to eight gallons of FDA low point water drain lines.

  • Page 136: De-Winterization

    12. Close fresh water tank shut off valve. De-Winterization Open winterization valve. 1. Open fresh water tank low drain valve 13. Turn On the water pump. 2. Open cold water low point drain valve 14. Open all faucets, one at a time, hot and hot water low point drain valve and cold starting with the faucet 3.

  • Page 137: Water Service Center

    Water ServIce center 1. Exterior Faucet 2. Water Pump and Bay Light Switches 3. Satellite, Shore Cable & Phone Inputs 4. Sewage Tank Flush Connection 5. City/Fresh Water Fill Handle 6. City Water/Fresh Tank Fill Connection 7. Gravity Fill Port 8.

  • Page 138: Water System Diagram

    Water SyStem DIagram 040487va 20 12 Tr ip...
  • Page 139 otes 2 012 Tr ip...
  • Page 140 Propane Systems Section 7 propane SyStemS ........136 propane Detector ........137 Testing............138 Alarm............138 Maintenance..........139 propane emergency proceDUreS....139 propane tank ..........139 Measurement..........139 Tank.Capacity..........139 Tank.Filling..........139 Tank.Operation..........140 acceSSory HookUp ........140 propane fUnDamentalS ......141 propane regUlator ........141 Manometers..........142 propane HoSe InSpectIon......143 propane DIStrIBUtIon lIneS .....144 propane conSUmptIon .......144...

  • Page 141: Propane Systems

    Propane Overview: WARNING: propane SyStemS When storing portable propane tanks The tank mounted in the motorhome contains that are not connected to a propane propane under high pressure. As fuel is used, This section contains safety information system, install an approved plug in the the liquid vaporizes and passes through the and operating instructions of the Liquefied tank outlet hole to prevent leaks.

  • Page 142: Propane Detector

    WARNING: CAUTION: Propane is highly volatile and The propane detector indicates the extremely explosive. Do not use presence of propane only at its sensor. matches or a flame to test for leaks. Combustible levels of propane may be Only approved propane leak testing present in other areas.

  • Page 143: Testing

    WARNING: The propane detector is wired to the house Do not operate any electric switch. batteries. This allows reliable protection by This can produce a spark and ignite alerting the build up of potentially dangerous the gas. levels of propane. CAUTION: Propane Detector Operation: Do not re-enter until the problem is...

  • Page 144: Maintenance

    Maintenance Tank Capacity NOTE: 1. Vacuum the detector cover weekly This chart reflects product (more frequently in dusty locations) specifications available at the time of using the soft brush attachment of a printing. vacuum. 2. Do not spray cleaning agents or propane tank capacty waxes directly onto the front *16 Gallons...

  • Page 145: Tank.operation

    WARNING: Propane exists in both liquid and vapor form acceSSory HookUp Extinguish all sources of heat, sparks, within the tank. A full tank is approximately flames and smoking materials within a An auxiliary remote propane hookup is for 80% liquid. The pressure inside the tank varies 50’...

  • Page 146: Propane Fundamentals

    The exterior propane quick disconnect is propane fUnDamentalS BASIC FACTS ABOUT PROPANE located in a curbside compartment with the Gallon Propane detectors are a federal requirement #capacty Btu capacty  propane tank. capacty on all propane equipped recreation vehicles. 1.18 107,909 Propane is a by-product produced by INSPECTION:  2.36 215,807 refining oil.

  • Page 147: Manometers

    If liquid temperature is 100º F, the liquid If the vent becomes clogged, pressure from High tank pressure on a frozen diaphragm quickly vaporizes with tank pressure, about the propane tank may cause erratic pressure can cause a rupture and result in erratic 200 psi.

  • Page 148: Propane Hose Inspection

    CAUTION: propane HoSe InSpectIon Only a qualified RV service technician should complete replacement of The hose manufacturer suggests that a propane components. flexible propane supply hose undergo regular inspection. As a guideline, it is recommended Additional suggested maintenance: that all flexible propane lines connecting the After performing extensive testing, the slide-out, appliances and tanks be inspected in manufacturer of the flexible propane supply...

  • Page 149: Propane Distribution Lines

    Determining how long a tank of Propane propane DIStrIBUtIon lIneS propane conSUmptIon will last: Combine the BTU input totals of all A primary manifold black steel pipe running Each gallon of propane produces 91,502  appliances and the approximate length of throughout the motorhome distributes propane BTUs of heat.

  • Page 150: Propane Safety Tips

    At the first indication of incomplete propane Safety tIpS  combustion (yellow flame instead of a blue flame or soot is present) Propane is one of the safest and most reliable contact a service technician. Improper fuels available on the market when handled combustion can cause carbon properly.
  • Page 151 otes 201 2 Tr ip...
  • Page 152 House Electrical Section 8 HoUSe electrIcal - IntroDUctIon ...148 Inverter ............155 fUSeS & cIrcUIt BreakerS - 12 volt Dc ...159 Battery DISconnect - HoUSe ....149 Providing.AC.Power.with.Inverter....155 BatterIeS - HoUSe ........161 Battery cUt-off SWItcH ......149 Battery.Charging.with.Inverter.....155 Battery.Maintenance........161 SHore poWer Hook-Up .......150 Factory.Default.Settings......156 Testing.the.Battery........163 tranSfer SWItcH ........152...

  • Page 153: House Electrical - Introduction

    WARNING: Chassis and House System: HoUSe electrIcal - IntroDUctIon The electrical system is engineered The chassis and house systems have their and tested for safety. Circuit breakers own sets of batteries. The chassis batteries This section contains guidelines, procedures and fuses protect the electrical circuits supply 12 Volt DC power to the chassis fuse and information on the electrical system and from overloading.

  • Page 154: Battery Disconnect - House

    Shore Power: The inverter also converts 120 Volts AC Battery cUt-off SWItcH The motorhome is equipped with a shore power, supplied from either shore power or the power cord to connect the motorhome to generator, to 12 Volts DC power to recharge The battery cut-off switch is located inside outside electrical services.

  • Page 155: Shore Power Hook-Up

    CAUTION: Always turn off the shore power SHore poWer Hook-Up  If there is no power to the motorhome, breaker before connecting or do not attempt to troubleshoot a disconnecting the shore cord. This will The power requirement for the motorhome problem with the power supply.
  • Page 156 The LED on the power cord will The continuous amount of current Another common adapter is a 30 to 20 Amp   illuminate to verify power. through a breaker or fuse is 80% of its adapter. This type of connector adapts the 30 rated capacity.

  • Page 157: Transfer Switch

    WARNING: CAUTION: generator - 120 volt ac Before working on the electrical The transfer switch does not have a system, disconnect from shore power surge protection or high/low voltage The generator is located on a slideout tray and turn off the inverter. Disconnect cutout.

  • Page 158: Starting.the.generator

    WARNING: Starting the Generator When the motorhome is parked, Before Starting the Generator: position the dash air conditioner People and animals must be clear of Requirement for Generator Operation:  vent control in the off position hazards of electrical shock and moving House battery disconnect switch must to prevent exhaust gases from ...

  • Page 159: Generator.fuel

    If the generator is “overloaded” or a short If the circuit breaker immediately trips, the Generator Fuel circuit causes “over-current,” either the electrical distribution system has a short or generator will shut down or the circuit breaker the circuit breaker is faulty. Call a qualified There is always a possibility fuel may be will trip.

  • Page 160: Inverter

    Inverter Providing AC Power with Inverter Battery Charging with Inverter To turn the inverter on: The inverter will automatically begin The inverter changes DC battery power to AC charging when AC power is supplied from electrical power. It also converts AC power to Turn on house battery cutoff switch.

  • Page 161: Factory.default.settings

    Set Shore Settings To: Bulk Charge Cycle: Brings the DC Factory Default Settings  voltage up high, initially between 14.2 Functon default shore settng ac power - 14.6 Volts DC. The length of time the Search 5 Watts When hooked to 50 Amp inverter is in Bulk Charge depends the 50 Amp shore service.

  • Page 162: Load Center - 120/240 Volt Ac

    WARNING: When demand for power is reduced and Example: When connected to 20 Amp The 120/240 Volt AC load center shore power can adequately supply the shore power with a roof A/C operating then contains high voltage that can cause power, Power Assist mode will automatically the water heater electric element is turned on, serious injury or death.

  • Page 163: Circuit.breakers

    Load shed example, if average current Current ratings stated on electrical items Circuit Breakers demand exceeds 24 Amps when hooked to a will change slightly with voltage fluctuations. As voltage increases, current consumption 30 Amp service, the system will automatically The internal configuration of decreases.

  • Page 164: Distribution Panel - House 12 Volt Dc

    NOTE: The GFCI offers protection against the type The ground fault outlet or breaker of shock that can result from faulty insulation, should be tested once a month to wet wiring from inside an appliance, or any ensure it is operating. Use the TEST device or equipment plugged in or wired to button on the outlet or breaker.
  • Page 165 Circuit protection devices come in a variety The fuse is good if the test light illuminates of shapes and ratings. Most common are the at both terminals. This may require the circuit blade style plug in fuse and auto reset circuit be activated for power to be present at the fuse.

  • Page 166: Batteries - House

    BatterIeS - HoUSe Battery Maintenance Liquid Lead Acid (LLA) battery cells House batteries are designed for use with should be checked at least once a month. The 12 Volt DC operated lights, appliances and level should be above the top of the plates, but inverters.
  • Page 167 Periodically check the batteries for corrosion Battery Tools: When wire brushing terminals, work  and cracks. Replace vent plugs that are cracked A few simple hand tools are required to work the brush in one direction away from or missing. Keep the top of the batteries on the batteries and should be kept aside for you.

  • Page 168: Testing.the.battery

    CAUTION: Wear safety glasses and thick rubber Install the batteries in correct order   Many types of petroleum based gloves when working around batteries. noting their relative post location. products or battery by-products Battery tools required: a wire brush, ½” Remove old sticky tape from the can damage the paint finish.
  • Page 169 A lower ambient temperature will have a Temperature and recent battery activity lower the specific gravity reading. Add or (charging or discharging) affect hydrometer subtract four points for each 10° variance from readings. It is best to check the battery the 80°...

  • Page 170: Charge.time.&.Consumption.rate

    Placing a load on the Battery: Deep cycle batteries use an amp hour rating There is also a small efficiency loss of about 10% when inverting. For example: When Another test that can be performed is to which is usually calculated over a 20 hour discharge interval.

  • Page 171: Lights

    How long will the batteries last? Use a clean cloth or piece of tissue to lIgHtS  grasp new bulb. Do Not touch bulb Conduct this eight-hour test to directly as this can cause a “hot spot” Light fixtures in the motorhome vary. These ...

  • Page 172: Typical Electrical Layout

    To Replace a Bulb: typIcal electrIcal layoUt Carefully squeeze the lens cover then  gently pull the cover out. The cover has tabs that lock the cover in place Using a clean cloth or piece of tissue  carefully grasp the bulb and rotate to the unlock position.
  • Page 173 otes 201 2 Tr ip...
  • Page 174 Chassis Electrical Section 9 cHaSSIS electrIcal - IntroDUctIon ..170 DaSH ..............177 Battery DISconnect ........170 Instrument.Panel.........177 Chassis............170 Lcd.Display..........178 Battery - cHaSSIS ........170 Indicator.Lights...........178 fUSeS & cIrcUItS .........170 LCD.Controller..........179 Battery maIntaIner ........173 SWItcHeS ............179 Relays............173 aIr conDItIoner & Heater controlS ..181 alternator ...........174 Blend.Air.System........181 Alternator.Testing.Procedure.

  • Page 175: Chassis Electrical - Introduction

    WARNING: cHaSSIS electrIcal - IntroDUctIon Battery - cHaSSIS When welding is involved for motorhome repair or modification, This section contains guidelines, The chassis battery is designed to produce only qualified, experienced technicians procedures and information that will assist in high amperage necessary to start the engine. should weld on the chassis.
  • Page 176 The fuses are standard plug-in type (ATM). When a fuse “BLOWS,” the wire in middle of the plastic case will be broken. A bad or blown fuse must be replaced with a fuse of the same rating and type. Using a fuse of a different rating will defeat the circuit protection provided by the fuse, which could result in damage to the motorhome electrical system.
  • Page 177 080522n Chassis Box 1 (white Label) Chassis Box 2 080522e (25A) 080522o Chassis Box 2 (Black Label) 080522f Chassis Fuse Box 1 201 2 Tr ip...

  • Page 178: Battery Maintainer

    Ensure the replacement relay is of the A Single Pole Battery maIntaIner same type and current rating to assure proper Single Throw operation. relay (SPST) is an The Battery electro-magnetic Maintainer Relay Post Identification: switch consisting (Bi-Directional 1. The 30 post is generally the supply of a coil (terminals Isolator Relay 080405d...

  • Page 179: Alternator

    Monitor the voltmeter when traveling. Check all grounds and electrical alternator  Normal readings are between 13 to 14.5 connections to confirm they are clean and tight. Volts DC. Voltage indications higher or lower The function of the alternator is an electrical indicate a potential problem with the charging - Alternator ground to chassis frame.

  • Page 180: Steering Wheel & Column

    To Cancel Cruise Control: SteerIng WHeel & colUmn Cruise Control Step on the brake. The steering wheel features cruise control,  Press the cruise cancel button. Cruise On/Off: Turns cruise control power headlight and wiper controls as well as paddle ...

  • Page 181: Right.control

    Wiper Variable: Pressing the Wiper Right Control Variable button activates the wipers on low speed for one wipe. If the button is pressed Marker Flash: Pressing Marker again within approximately 30 seconds, Flash causes the taillights and all the low speed wiper function activates and marker lights to momentarily illuminate with repeats at an interval determined by the time the headlights off.

  • Page 182: Hazard.flashers

    Headlight High/Low Beam: Pull the turn signal lever up to select  high/low beam circuits when the headlights are on. Hazard Flashers A hazard flasher button is located on the steering column. To Activate: To turn on the hazard flashers, pull out ...

  • Page 183: Lcd.display

    8./9. Air Pressure Gauge: Uses two needles to indicate air system pressures. One needle indicates air LCD Display pressure of the front air tank. The other needle indicates air pressure of the rear air tank. The normal air system operating pressures are 110 to 135 psi.

  • Page 184: Lcd.controller

    10. Headlight Beam: Turns on when 20. Step Out: Indicates the entry step is high beams are active. partially or fully extended. 11. Wait To Start: Monitors the air 21. Low Wash: Indicates a low level of intake heater at engine start up. washer fluid in the reservoir.
  • Page 185 Batt Boost: A switch that connects the house Parking Brake: The ATC: The ATC system improves traction batteries and chassis batteries to assist in parking brake is activated on slippery or unstable surfaces by preventing starting the engine in the event the motorhome by pulling outward on the excessive wheel slip.

  • Page 186: Air Conditioner & Heater Controls

    Radio: This is a power switch for the A/C – Uses outside air. Use radio. The Radio On/Off switch and Battery this setting for cooling. Adjust Cutoff switch must be on for the dash radio to fan speed and temperature to operate.

  • Page 187: Maintenance

    TIP: Floor – Uses outside air. Use Operating Tips & Hints Air will heat faster with a slower this setting for maximum fan speed until normal operating heating. Adjust temperature Air intake and discharge temperatures are temperature ranges are reached. and fan speed to the desired greatly affected by ambient temperatures and comfort level.

  • Page 188: System.components

    Heat and Defrost Operation: Allow 10 minutes for the temperature Expansion Valve - The expansion  Set the mode control switch to the to stabilize. valve suppresses refrigerant into  desired position. The discharge air outlets should have the evaporator according to cooling ...

  • Page 189: Troubleshooting

    No Heating: DIagnoStIc Data port Troubleshooting Verify the proper engine coolant level. No Cooling: ABS/ATC, engine and transmission systems  Verify the engine is at operating Check that the blower is operating communicate electronically over SAE J1939.   temperature. The mode switch is set to Max A/C or J1587 is used to retrieve diagnostic codes from ...

  • Page 190: Engine "No Start" Flow Chart

    engIne “no Start” floW cHart 20 12 Tr ip...
  • Page 191 otes 201 2 Tr ip...
  • Page 192 Chassis Section 10 cHaSSIS - IntroDUctIon ......188 DrIve axle & DrIve SHaft ......203 fUel SyStem ..........217 aIr SUpply SyStem ........188 Drive.Axle...........203 Fuel.Requirements........217 Air.Governor..........189 Drive.Shaft..........204 Fuel.Tank.............217 Fuel.Sender..........218 Air.Storage.Tanks........189 SHock aBSorBer ..........205 Accessory.Air.Fitting........190 levelIng - aIr ..........205 Fuel.Lines.&.Hoses........218 Air.System.Charging.(External).

  • Page 193: Chassis - Introduction

    4. Disconnect all the plugs from the The Roadmaster’s exclusive chassis with cHaSSIS - IntroDUctIon Transmission Control Module air suspension consists of front and rear axles, located in the roadside front with trailing links. A panhard bar on each axle This section contains information and electrical bay.

  • Page 194: Air.governor

    The pneumatically operated items are Cut-in pressure of about 110 psi is factory Air Storage Tanks divided into two categories: brakes and preset from the governor manufacturer and is Two air storage tanks are located on the accessory air. Brakes have full use of supplied not adjustable.

  • Page 195: Accessory.air.fitting

    NOTE: Accessory Air Fitting Air Fittings Due to air pressure restrictions in the pressure protection valve Provided for convenience is a remote air Push-in fittings are used to connect air and tire stem valve, the maximum supply fitting located roadside in the engine hoses between pneumatically operated items.

  • Page 196: Air.system.test

    NOTE: To Connect Hose: Chock wheels to prevent vehicle movement. These tests can also be found in the Push hose into fitting through the Start engine.   Department of Motor Vehicle (DMV) release ring and the O-ring. Use a slight Run engine until a chuff (air release) is ...

  • Page 197: Air Dryer

    Shut engine off then turn key to Test confirms that the park brake is engaged aIr Dryer  ignition on. and holding. Fan (apply/release in quick succession) The air dryer, located between the frame rails  service brake pedal. Air Governor Cut-In Test: next to the transmission, removes moisture The air governor controls action of the from the compressed air system to prevent...

  • Page 198: Desiccant.cartridge

    3. Regeneration Valve: Controls Desiccant Cartridge regeneration of the desiccant by allowing air from the supply and Warm, humid air from the secondary tanks to bypass the outlet compressor condenses into check valve. either water or water vapor. A desiccant-type air dryer 4.

  • Page 199: Air.dryer.cycle

    WARNING: The desiccant material then removes Cleaning:  Do not attempt to service the air additional water vapor, further drying The approved cleaning method is to use suspension on a motorhome with the the air. soap and water, methyl alcohol, ethyl alcohol air spring inflated.

  • Page 200: Brake Systems

    The air braking system on the motorhome This is an emergency procedure only. Caging Brake SyStemS is equipped with a low air pressure warning the rear air brake chambers manually overrides Air Brakes system safety feature. Should a low air the spring brakes and allows the vehicle to The air brake system on the motorhome condition arise while the vehicle is in...

  • Page 201: Brake.systems.-.Backup

    WARNING: Another backup safety is the air system aBS/atc SyStem (antI-lock BrakeS) Brake lining may contain asbestos separation of the front and rear brakes, material and should only be serviced implemented by using two air tanks. One tank The motorhome is equipped with an anti- by qualified service technicians is located in the front and the other is located lock braking system (ABS) and automatic...

  • Page 202: Abs.diagnostic

    WARNING: When the ignition is turned on, the Ground pin 18 by inserting a wire at the  The ABS/ATC system is designed to ABS indicator illuminates momentarily rear of the connector. Pin 18 is located in the increase tire to road surface traction (3 seconds) verifying the self- bottom right corner (labeled ABS Warning).
  • Page 203 ATC System: ATC reacts to drive wheel slip by: ATC Indicator Light: The ATC system improves traction on Reducing engine torque to the drive During normal operation, the ATC indicator  slippery or unstable road surfaces by wheel if road speed is above 25 mph. light on the dash will illuminate steady when limiting excessive drive wheel slip.

  • Page 204: Front Axle

    Correct front end alignment promotes front axle longer tire wear and ease of handling while minimizing effort on the steering system and While driving the motorhome, be aware of the axle components. Use NLGI #2 Lithium any changes in the feel of steering and have soap base lubricant for all steering linkage and the system checked when noting apparent brake components.

  • Page 205: Alignment

    Incorrect toe settings, where toed-in or Alignment toed-out, can have a significant affect on tire wear. The toe setting is adjusted by Camber: lengthening or shortening the cross tube. Camber, as shown, is vertical tilt of wheel as viewed from the front of the motorhome. Caster Adjustments: This is machined into the axle when Caster is the fore and aft tilt (toward...

  • Page 206: Lubrication.maintenance.safety

    Greasing the Intermediate Steering Shaft Lubrication Maintenance Safety Steering Column Universal Joints: Check the shaft for looseness. Repair if The front axle components require periodic The intermediate steering shaft connects the  loose or worn. lubrication maintenance. Chock wheels steering wheel to the steering gear. Service Apply the specified grease at the grease for safety prior to accessing components the intermediate steering shaft universal joints...

  • Page 207: Drag.link

    Drag Link Lube Point The drag link connects the steering gear Lube Points pitman arm to the steer axle. The movable joint (ball joint) uses sealed boots to prevent water intrusion. Do not rupture the boot when applying grease. Grease interval is six months or every 5,000 miles.

  • Page 208: Steering.gear

    NOTE: During lubricant change, fine metal particles Steering Gear Inspect for signs of leakage when will be observed clinging to the magnetic fill performing fluid level checks. and drain plugs of the axle. These are normal The steering gear has been designed to wear particles from the axle components, but provide long service life and simple service Changing the hydraulic filter in the engine...

  • Page 209: Drive.shaft

    Remove the fill plug and observe the Apply the specified grease at the grease   lubricant level. fitting on the universal joint. Apply The lubricant should be level with until new grease purges from all the  bottom of the hole. seals.

  • Page 210: Shock Absorber

    Greasing the Drive Shaft Slip Yoke and By design, a self lubricating seal is levelIng - aIr Splines: used which will allow approximately Check the drive shaft for looseness. 10% of the total oil capacity to pass The air leveling control panel is located ...

  • Page 211: Automatic.air.leveling

    Automatic Air Leveling Manual Air Leveling Leveling Procedure: Manual leveling mode allows the operator to Start the engine. control the leveling process.  Set the park brake.  Place the transmission in neutral. Leveling Procedure:  Point front wheels straight ahead to Start the engine.

  • Page 212: Travel.mode

    WARNING: engIne - general InformatIon Travel Mode Do not operate a diesel engine where The air suspension will need to be inflated there are or can be combustible to ‘Ride Height” prior to travel. The Travel The diesel engine operates differently from vapors.

  • Page 213: Cold.weather

    INFORMATION: The engine is equipped with an intake Cold Weather Refer to the engine OEM manual for manifold grid heater. The grid heater helps information on proper fuels, lubricants engine starting in cold weather. Intake In sub-freezing or extreme cold, engine oil and coolants for cold weather manifold air temperature is monitored by the becomes thick and battery output is reduced.

  • Page 214: Engine Oil

    Tips: This information is listed in the OEM engine The use of an oil analysis program to extend When operating below 32º F, the block operation & maintenance manual located in the oil drain intervals is not recommended.  heater preheat can enhance engine owners information file.

  • Page 215: Extended.engine.shutdown

    WARNING: Cooling System Soluble Oils: Extended Engine Shutdown Do not continue engine operation Do not use soluble oils in the cooling if engine temperature rises above When the motorhome is sitting for 30 days system. The use of soluble oils will: 220º...
  • Page 216 The coolant level Coolant level (cold check) should Coolant Overheated:  should be at, or slightly remain between the MIN and MAX The engine can overheat for a number of above, the appropriate indicators on the reservoir when the reasons. Before engine temperature reaches a mark on the reservoir cooling system is properly filled.

  • Page 217: Radiator/Charge.air.cooler

    Cleaning and Maintenance: Coolant System - Thawing: Radiator/Charge Air Cooler If the coolant system becomes frozen, Regular maintenance includes draining  the motorhome must be towed. Place the the engine coolant, flushing/cleaning The diesel engine uses compression to ignite motorhome in a warm area until completely the cooling system, inspecting the the fuel/air charge.

  • Page 218: Transmission

    During each oil change inspect the A Trans Service icon (wrench) on the tranSmISSIon  engine side of the radiator/CAC instrument panel will illuminate when assembly for foreign objects that may maintenance is due. The Allison World transmission incorporates cause restriction. NN (Neutral) will the World Transmission Electronic Control Spraying degreaser on the charge air...

  • Page 219: Trans.service.icon

    CAUTION: Using the Up or Down buttons in Drive Check Trans Icon Engine temperature may rise when changes forward gear selection by one. If a Each time the engine is started the Check ascending long grades using full button is held continuously, the gear range will Trans icon will illuminate then turn off.

  • Page 220: Transmission.fluid

    Fluid Cold Check: If the engine is shut off, then restarted after Transmission Fluid a Check Trans indication, the transmission A cold check is performed to determine Transmission fluid cools, lubricates and remains in Neutral until the problem is adequate fluid level for safe operating such transmits hydraulic power.

  • Page 221: Exhaust Brake

    Fluid Hot Check: Be sure to retain the receipt for proof of the When activated, the exhaust brake will Fluid level rises as temperature increases. initial Main filter change. Refer to the Allison restrict exhaust gases causing increased Fluid must be at operating temperature to transmission OEM manual or contact an back-pressure within the engine.

  • Page 222: Fuel System

    WARNING: Tips: Try to obtain fuel from sources that fUel SyStem Use of LSD fuel in ULSD engines will are serviced often, such as large truck service Fuel Requirements damage emission control systems and facilities. The fuel supply is fresh and the is subject to fine.

  • Page 223: Fuel.sender

    Fuel Filters Two filters are used for the engine: a primary and secondary filter. The filters are located on the engine. 090335h Internal baffles slow fuel slosh. A check valve Secondary Filter placed at the bottom of the baffle, at the end Primary Filter The fuel sender, located on the top of the of the tank with the pick-up tube, prevents...

  • Page 224: Hydraulic System

    Water in Fuel: Priming the Engine: Hydraulic Reservoir The power steering reservoir with internal If the Check Engine (Warning Triangle) lamp 1. Fill tank with 30 gallons of fuel, or filter is located roadside in the engine is illuminated, engine control circuits may more if parked on a slant.

  • Page 225: Power.steering.hydraulic.filter

    If fluid level is low, add fluid in small Remove the spring and washer to   amounts, continuously checking the level remove the filter assembly. Use care until the Full mark is reached. because oil may spill out. Remove door to expose Insert the T-handle back in the reservoir After replacing the filter assembly, filter elements...

  • Page 226: Diesel Particulate Filter

    DIeSel partIcUlate fIlter Pressure Sensors The exhaust system is equipped with a (Diesel Particulate Filter) DPF to lower emissions by trapping particulate matter (soot). Naturally occurring exhaust heat oxidizes built-up particulates and clears (regenerates) the filter. This is called passive regeneration. If heat from passive regeneration is insufficient, an active regeneration cycle will automatically initiate during travel.
  • Page 227 Stage Four: Request Regen Switch: Malfunction Indicator Lamp (MIL): The Malfunction Indicator The DPF lamp will extinguish The Request Regen switch Cancel Regen Lamp (MIL) will illuminate and the Stop Engine lamp will performs two functions. It when an emissions fault is illuminate.

  • Page 228: Lubrication Maintenance

    CAUTION: If one or more of the pre-conditions are not lUBrIcatIon maIntenance Properly dispose of used antifreeze met, the bar light will flash indicating active and waste oil. Animals like the sweet regeneration is unable to initiate until all pre- Performing regular scheduled maintenance odor of antifreeze and may ingest it conditions are met.
  • Page 229 Lubricants: WARNING: Lubricating this type of component with Always chock wheels before going Many chassis components require other than specified grease type will result in underneath the motorhome. lubrication. The types of lubricants used will inadequate lubricating qualities and component vary with the application of the component.
  • Page 230 Wrap the nozzle with a paper towel  or rag to prevent contamination and accidental soiling of other areas. If the component does not accept grease the Zerk fitting may be plugged or damaged. Zerk fittings are replaceable and generally available at most auto supply stores.

  • Page 231: Lubrication Charts

    lUBrIcatIon cHartS 21&22 7&8 5&6 070208e Representation of front and rear of chassis. 2 012 Tr ip...
  • Page 232 Lubrcaton code chart: component: acton: When: code Engine oil as recommended by Engine Oil Dipstick Keep to Full Mark Before Each Trip + Daily Enroute engine manufacturer. Engine Oil Fill Keep to Full Mark Before Each Trip + Daily Enroute 15w-40 w/CJ-4 rating Engine Oil Filter Replace Filter At Oil Change Refer to the Original Equipment Transmission Dipstick...

  • Page 233: Specifications

    SpecIfIcatIonS Engine Specifications Serpentine Belt Routing Tank Capacities enGine speciFications maxxForce 7 MaxxForce 7 Tank Capacaties (Approx. Gallons) All Models Cubic Inch Displacement 6.4 L/389 CI 260 HP@ Water Heater 6 gal std/10 gal opt Engine HP 2600 RPM Grey Water 61 gallons 660 lbs./ft.

  • Page 234: Generator.specifications

    Generator Specifications Weight Ratings 6.0 KW Vehcle Weght Ratngs 2 Foot 5 Foot Gross Vehicle Weight Rating 29,000 lb/13182 kG 29,000 lb/13182 kG Gross Combined Weight Rating 33,000 lb/ 15,000 kG 33,000 lb/ 15,000 kG Front Gross Axle Weight Rating 11,000 lb/5,000 kG 11,000 lb/5,000 kG Rear Gross Axle Weight Rating 18,000 lb/8,182 kG...

  • Page 235: Maintenance Records

    maIntenance recorDS After scheduled services are performed, record the date, odometer reading and who performed the service in the boxes provided after the maintenance interval. Any additional information from “Owner Checks and Services” or “Periodic Maintenance” can be added on the following record pages.
  • Page 236 BATTERY RECORD SERVICE MAKE TYPE DATE INSTALLED REPAIRS DATE REPLACED MONTHS MILES TIRE RECORD SERVICE DATE DATE MAKE TYPE REPAIRS INSTALLED REPLACED MONTHS MILES 20 12 Tr ip...
  • Page 237 otes 2 012 Tr ip...
  • Page 238 Cold Weather Conditions ......128 Systems Heat ..........128 Cold Weather Storage ......128 ABS/ATC System (Anti-lock Brakes) ..196 Backing Up A Motorhome ......20 Control Center ..........116 Batteries - House ........161 ABS Diagnostic ........197 Convection microwave Oven...... 76 Alternator ..........
  • Page 239 Driving & Safety ......... 10 Exterior Maintenance ......... 51 Fuel System ..........217 Inspections ..........10 Fiberglass ........... 51 Fuel Requirements ........217 Familiarize Yourself ........10 Roof Care & Seal Inspections ....51 Fuel Tank ..........217 Mirror Adjust ..........10 Sealant Types ..........
  • Page 240 Interior Care ..........53 Reporting Safety Defects ......4 Roof A/C ............80 Cockpit ............53 Inverter ............155 Thermostat ..........80 Pest Control ..........64 Providing AC Power with Inverter ..155 Maintenance ..........81 Propane Consumption ......144 Roof A/C - Heat Pump (Optional) .....
  • Page 241 T,U,V W,X,Y,Z Sofa ............. 104 Hide-A-Bed ..........104 Hide-A-Bed Air Mattress (Optional) ..104 Tires .............. 28 Wall Coverings ..........59 Solar Screen & Blackout Shade ....102 Warranty Information File ......4 Importance of Air Pressure ......29 Cockpit ............. 102 Washer/Dryer Stacked (Optional) .....
  • Page 242 Wheel Mounting .......... 33 Windows ............62 Condensation ..........62 Window Treatments ........63 Mini-Blinds ..........63 Day/Night Shades ........63 Winterization ..........129 Using Air Pressure ........129 Using Non-Toxic Antifreeze ....130 De-Winterization ........131 Wood Care ........... 60 2 012 Tr ip...

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