Page 1 SINUMERIK 810M Basic Version 3, Software Version 3 Operating and Programming User's Guide 01.93 Edition User Documentation...
Page 2 SINUMERIK 810M Basic Version 3, Software Version 3 Operating and Programming User's Guide 01.93 Edition User Documentation...
Page 3 SINUMERIK 810M Basic Version 3, Software Version 3 Operating and Programming User's Guide User Documentation Valid for: Control Software Version SINUMERIK 810M, GA3 3 and higher January 1993 Edition...
Page 4 This does not, however, represent an obligation to supply such functions with a new control or when servicing. This publication was produced on the Siemens 5800 Office System. Subject to change without prior notice. The reproduction, transmission or use of this document or its contents is not permitted without express written authority.
Page 5: Operating Sequences
Traverse path of tool and axis slides • Sequence of machining operations • Rotational speeds • Feedrates is put in the required sequence by the programming which also translates them into a language understood by the SINUMERIK 810M Basic Version 3.
Page 6 More information on other SINUMERIK 810M publications (or SINUMERIK 810 in general) and on publications which are available for all SINUMERIK controls (”Universal Interface”, ”Measuring Cycles”, . . .) are obtainable from your Siemens local branch office. Technical comments Occasionally in this documentation you will come across this symbol and a reference to an Order Code.
Page 7 Terms/Abbreviations AP 1.0 – Siemens Automation Protocol Version 1.0 – Computer Link COM Area – Communications Area – Computer Numerical Control – Communications Processor Module DB/DX – Data block class DB or DX – Dual Port Ram (interface between communications processor module and COM area) –...
Page 8 SINUMERIK 810M Basic Version 3, Software Version 3 Part 1: Operating User Documentation...
Page 9 General Notes Operation Operating Sequences Monitoring Functions Maintenance Data Interfaces Interfacing to the Machine Appendix...
Page 10: Table Of Contents
Configuration ......... . 1.2.1 SINUMERIK 810M with integrated machine control panel ... 1.2.2 SINUMERIK 810M with external machine control panel .
Page 11 2.4.9 ”GUIDING” (operator prompting) function ..... . 2-61 Glossary of softkey functions ....... 2-64 Operating Sequences .
Page 12 3.1.15.3 Data output ......... . . 3-84 3.1.15.4 Part program - block transfer .
Page 13 Ordering data - Options ........SINUMERIK 810M machine data ......
Page 14: General Notes
((Foto - Nr. einmontieren )) SINUMERIK 810M without integrated machine control panel • The SINUMERIK 810M is used primarily to control boring and milling machines • Programming can be either computer-aided or manual • Operation: – Softkeys for selecting different softkey functions –...
Page 15: Configuration
1 General Notes 09.91 1.2 Configuration Configuration 1.2.1 SINUMERIK 810M with integrated machine control panel SINUMERIK 810M with integrated machine control panel incorporates in a single unit: • Display panel • Key panel • 9” Graphics CRT display with integrated function keys (softkeys) •...
Page 16: Sinumerik 810M With External Machine Control Panel
1.2.2 SINUMERIK 810M with external machine control panel 1.2.2 SINUMERIK 810M with external machine control panel SINUMERIK 810M with external machine control panel incorporates in a single unit: • Display panel, key panel, graphics CRT display as described in Section 1.2.1.
Page 17: Operation
SINUMERIK 810M operator interface with integrated machine control panel ((Foto - Nr. mittig 1:1 einmontieren)) View of the SINUMERIK 810M operator interface with integrated machine control panel CRT display with softkeys Editing and input keys (see Section 2.1.1.1) (see Section 2.1.1.4)
Page 18: Crt Display With Softkeys
2 Operation 11.90 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel 2.1.1.1 CRT display with softkeys Screen edge CRT display division, text / graphics only within the area of the dotted lines The CRT display is divided into 17 lines, each of 41 characters. The following table shows...
Page 19 09.91 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel TOOL SETTING DATA PART DIAG- OFFSET DATA IN-OUT PROGR. NOSIS Keys below the CRT display “RECALL” key for jump back to a higher-level menu in the text display By pressing the RECALL key, you change the softkey functions displayed and return to a higher-level menu.
Page 20: Display Panel
2 Operation 09.91 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel 2.1.1.2 Display panel Symbols LED displays View of the display panel ”Alarm” display • The red LED lights up whenever there is a signal from the diagnostics monitor.
Page 21 01.93 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel NC-MD Press the “NC-MD” softkey. Use this key to call up MD 272*. Position the cursor at the 272* desired axis. 1st axis 2nd axis 3rd axis...
Page 22: Operation
2 Operation 09.91 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel ”Key assignment” display • The yellow LED is bright: When the lower symbols of all the double-function keys on the Address/numerical keyboard (Section 2.1.1.3) are active: The lower character of the operated double-function key is shown in the input line (Section 2.1.1.1).
Page 23: Address / Numerical Keys
01.93 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel 2.1.1.3 Address / numerical keys – • View of the address / numerical keys Note: The address/numerical keyboard can be assigned differently by the machine tool manufacturer. The description below shows the standard assignment.
Page 24 2 Operation 11.90 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Key assignment changeover: With successive operations of this key you make either the upper or lower symbols of the double function keys active – yellow LED (Section 2.1.1.2) lit: lower symbols are active –...
Page 25 11.90 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Symbol for: ”Multiplication” Address for: ”Angle” A ..Numeral: Address for: ”Feed” F ..Numeral: Address for: ”Tool offset number” D ... Numeral: Address for: ”Subroutine number” L ...
Page 26: Editing And Input Keys
2 Operation 11.90 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel 2.1.1.4 Editing and input keys View of editing and input keys Delete input / operator message With this key you delete: • Characters on the input line (Section 2.1.1.1) –...
Page 27: Control Keys
09.91 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel 2.1.1.5 Control keys 1...n View of the control keys Cursor left / right movement Cursor up/down movement With these keys you move the cursor on the CRT SINUMERIK 810M differentiates between: •...
Page 28 2 Operation 09.91 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel With this key you move the cursor • from the start of block to the start of the previous block • to the start of the block in which the cursor is positioned •...
Page 29 01.93 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Channel changeover The control has 3 channels : 1...n • By pressing this key once, you switch to the next higher channel no. than the one displayed •...
Page 30 2 Operation 09.91 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Acknowledge alarm With the operation of this key: • you acknowledge the information from the NC diagnostics, displayed on the second line of the CRT display (see Section 2.1.1.1) –...
Page 31 09.91 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Diagnostics and start up This switch is intended for: • Start up • Service Please see the Installation Guide for further information. Search for address / block no. / word / calling up data You operate this key when you want to search in a part program for: •...
Page 32: Integrated Machine Control Panel
2 Operation 11.90 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel 2.1.1.6 Integrated machine control panel ((Foto - Nr. 87E3841 entspr. beigefügtem Layout montieren)) View of the integrated machine control panel / SINUMERIK 810 M Description of the keys Reset When you operate the ”Reset”...
Page 33 11.90 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Single block This key enables you to run a part program on a block-by-block basis in the ”AUTOMATIC ” operating mode. When you operate this key, the ”SBL” (Single block) message is dis- played on the first line of the CRT (Section 2.1.1.1).
Page 35 2 Operation 09.91 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Example for the use of ”Spindle stop”: • during operation in ”MDI AUTOMATIC” mode, a block with a fault is discovered • in ”JOG”, ”INC..”,”REPOS” modes e.g. during repositioning to the contour •...
Page 36 11.90 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel When you operate the ”Feed start” key: • the feedrate reaches the value specified in the part program. The following values are specified in machine data: - the feed and rapid traverse rates...
Page 37 2 Operation 11.90 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Continuous mode: When the direction key is pressed (whether you press for a short or long time), the axis only traverses one increment (1/ 10/ 100/ 1000/ 10000 µm, depending on the setting).
Page 38 09.91 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Key for the selection of operating modes You use this key when you want to select operating modes or further softkey functions. The menu selected is shown on the bottom two lines of the CRT display (menu for softkey functions Section 2.1.1.1) .
Page 39 2 Operation 09.91 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Operate the ETC key a second time. A 2nd extension of the operating mode menu is shown. REF- POINT Section of the CRT display: 2nd extension of the operating mode menu Operate the ETC key a third time.
Page 40 11.90 2 Operation 2.1.1 SINUMERIK 810M operator interface with integrated machine control panel Feed or rapid traverse override decrease / increase The two keys make it possible for you to decrease or increase the programmed feedrate value ”F” (with reference to 100% value).
Page 42: Sinumerik 810M Operator Interface With External Machine Control Panel
SINUMERIK 810M operator interface with external machine control panel (( Foto - Nr. 87 E 3844 1:1 mittig einmontieren)) View of the SINUMERIK 810M operator interface with external machine control panel CRT display with Editing and input keys softkeys (see Section 2.1.1.4) (see Section 2.1.1.1)
Page 43: External Machine Control Panel
11.90 2 Operation 2.1.2 SINUMERIK 810M operator interface with external machine control panel 2.1.2.1 External machine control panel ((Foto - Nr. 87 E 3840 mittig einmontieren)) View of the external machine control panel Explanation of the operating elements Emergency stop switch...
Page 44 2 Operation 11.90 2.1.2 SINUMERIK 810M operator interface with external machine control panel Operating mode selector switch 1 000 10 000 This rotary switch with 13 latched positions enables you to select the following operating modes: Symbol on the Designation of the...
Page 45 09.91 2 Operation 2.1.2 SINUMERIK 810M operator interface with external machine control panel Single block switch This key enables you to run a program on a block-by-block basis in the ”AUTOMATIC” operating mode. ” 0 ” When the switch is in position...
Page 47 2 Operation 01.93 2.1.2 SINUMERIK 810M operator interface with external machine control panel Feed / rapid override switch The rotary switch, with 23 latched positions, enables you to decrease or increase the programmed feedrate value ”F” (relative to 100%). The set feedrate value ”F” is displayed on the CRT in %.
Page 48 09.91 2 Operation 2.1.2 SINUMERIK 810M operator interface with external machine control panel Reset When you operate the ”Reset” key: • The current part program is interrupted. • Diagnostics messages are cleared (Alarm nos.100 to 2999) • The control is switched to the ”Reset” state: –...
Page 49 2 Operation 09.91 2.1.2 SINUMERIK 810M operator interface with external machine control panel When you operate the ”Spindle start” key: • the spindle speed accelerates to the value specified in the part program The following values are specified in machine data: the max.
Page 50 11.90 2 Operation 2.1.2 SINUMERIK 810M operator interface with external machine control panel Axis selector switch with direction keys / Jogging axes This key pad enables you to jog the axes in the ”JOG”, ”REPOS” or ”INC...” modes. • The ”Feed hold” LED must not be bright •...
Page 51 2 Operation 11.90 2.1.2 SINUMERIK 810M operator interface with external machine control panel Function of the axis selector switch with direction keys Select the axis to be traversed with the axis selector switch (X axis in the example). – Traverse the axis selected.
Page 52 01.93 2 Operation 2.1.2 SINUMERIK 810M operator interface with external machine control panel If you have the TRANSMIT option, you can traverse fictitious axes as well. To be able to traverse the maximum of seven axes which are then available to you, you require a modified M machine control panel.
Page 53: Switching On / Off
This is intended to prevent the luminescent layer on the screen from wearing out unnecessarily quickly. If you select a new display during the dark phase of the screen, e.g. by changing mode, the screen is displayed again. 2-34 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 54: Operating Modes
• Checking and entering the zero offsets • Checking and entering the tool offsets The SINUMERIK 810M has 7 operating modes for bringing the control into the desired operating states. 2.3.2 Operating modes - overview A differentation is made between the following operating modes: •...
Page 55 ((Bild 810M/6 einmontieren)) When the reference point has been reached, the position register is set to the value of the reference point coordinates. ”REFPOINT” basic display 2-36 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 56 When the point of interruption is reached, the ”REPOS offset” display is zero; at the same time the direction keys are no longer active. ”REPOS” basic display 2-37 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 58: Selection Of Operating Modes
AUTOM. MATIC function of each softkey. You operate one of these softkeys. The basic display of the operating mode you selected is shown on the CRT. 2-38 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 59 10 000 function of each softkey. You operate one of these softkeys. The basic display for ”INC 1.. INC 10000” mode is shown on the CRT display. 2-39 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 60 The menu shows you the REF- POINT function of the softkey. You operate this softkey. The basic display for ”REFPOINT” mode is shown on the CRT display. 2-40 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 61: Selection Of Operating Modes With External Machine Control Panel
REPOS REPOSITIONING Reposition Reapproach contour (10th position) AUTOMATIC AUTOMATIC OPERATION (11th and 12th position) Execute stored programs REFPOINT TRAVERSE TO Reference Point REFERENCE POINT (13th position) 2-41 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 62: Reset" With Change Of Operating Mode
1) When changing from ”AUTOMATIC” to ”JOG” mode, no ”RESET” is generated by the control! When changing from ”JOG” to ”REFPOINT” mode, a ”RESET” is generated by the control! 2-42 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 63: Branching To Operating Functions Within An Operating Mode
Branching of the operating functions (”Menu tree”) with stylized representation of the menus. Note: The detailed branching structure is explained separately for each operating mode in Sections 2.4.1 to 2.4.9. 2-43 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 64: Example For The Selection Of Operating Functions And Branching To Other Menus
”PART PROGRAM” menu in ”AUTOMATIC” mode is shown on the CRT display. ((Foto - Nr. 810M/12 einmontieren)) The menu shows a branch to 3 new functions. etc. 2-44 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 65: Example For The Selection Of Further Operating Functions
(SK 56). The machine tool manufacturer defines which menus can be displayed when. For further details see the relevant User's Guide of the machine tool manufacturer. 2-45 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 67: Jumping Back To Operating Functions In Higher-Level Menus Within An Operating Mode
If you operate this key once, the next higher-level menu is displayed with functions. Selected MODE Jumping back to higher-level function menus (black arrows), with stylized representation of menus. 2-46 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 68: Operating Mode Menu Trees
2 Operation 2.4 Operating mode menu trees Operating mode menu trees In this section you will find graphical overviews for all the SINUMERIK 810M operating modes. For each operating mode all the appropriate branches to further functions are represented for: •...
Page 69: Automatic" Mode
OPT.STP SIMULA- SIMULA- PIECE TION YES-NO YES-NO YES-NO TION TION SIMULA- Z - Y X - Z X - Y SIMULA- START SIMULA- TION TION TION 2-48 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 70 DATA BITS DATA BITS COPY MOVE RENAME DELETE REORG GENERAL AXIAL AXIAL SPINDLE MASCH.-> DATA DATA BITS CHANNEL > CONTOUR ERASE ERASE SIMULA- DATA CENTER TION 2-49 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 71: Jog" Mode
OPT.STP SIMULA- SIMULA- PIECE TION YES-NO YES-NO YES-NO TION TION SIMULA- Z - Y X - Z X - Y SIMULA- START SIMULA- TION TION TION 2-50 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 72 GENERAL AXIAL AXIAL SPINDLE MACH.-> DATA MD 1 MD 2 DATA BITS COPY MOVE RENAME DELETE REORG CHANNEL > DATA CONTOUR ERASE ERASE SIMULA- CENTER TION 2-51 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 73: Jog" Mode (After "Teach In/Playback" In "Automatic" Mode)
VERSION > PARALL SYSTEM SYSTEM USER USER DATA BITS DATA BITS GENERAL AXIAL AXIAL SPINDLE MACH.-> DATA MD 1 MD 2 DATA BITS CHANNEL > DATA 2-52 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 74: Mdi-Automatic" Mode
VERSION > PARALL SYSTEM SYSTEM USER USER DATA BITS DATA BITS GENERAL AXIAL AXIAL SPINDLE MACH.-> CHANNEL > DATA DATA 1 DATA 2 DATA BITS DATA 2-53 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 75: Refpoint" Mode
SKIP YES-NO SIMULA- SIMULA- PIECE TION YES-NO YES-NO TION TION SIMULA- Z - Y X - Z X - Y SIMULA- START SIMULA- TION TION TION 2-54 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 76 GENERAL AXIAL AXIAL SPINDLE MACH.-> DATA DATA 1 DATA 2 DATA BITS COPY MOVE RENAME DELETE REORG CHANNEL > DATA CONTUR ERASE ERASE SIMULA- CENTER TION 2-55 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 77: Inc Feed 1
OPT.STP SIMULA- SIMULA- PIECE TION YES-NO YES-NO YES-NO TION TION SIMULA- Z - Y X - Z X - Y SIMULA- START SIMULA- TION TION TION 2-56 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 78 GENERAL AXIAL AXIAL SPINDLE MACH.-> DATA DATA 1 DATA 2 DATA BITS COPY MOVE RENAME DELETE REORG CHANNEL > DATA CONTOUR ERASE ERASE SIMULA- CENTER TION 2-57 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 79: Preset" Mode
OPT.STP SIMULA- SIMULA- PIECE TION YES-NO YES-NO YES-NO TION TION SIMULA- Z - Y X - Z X - Y SIMULA- START SIMULA- TION TION TION 2-58 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 80 GENERAL AXIAL AXIAL SPINDLE MACH.-> DATA DATA 1 DATA 2 DATA BITS COPY MOVE RENAME DELETE REORG CHANNEL > DATA CONTOUR ERASE ERASE SIMULA- CENTER TION 2-59 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 81: Repos" Mode
VERSION > PARALL SYSTEM SYSTEM USER USER DATA BITS DATA BITS GENERAL AXIAL AXIAL SPINDLE MACH.-> CHANNEL > DATA DATA 1 DATA 2 DATA BITS DATA 2-60 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 82: Guiding" (Operator Prompting) Function
G 347 > G 148 G 248 G 348 G 48 BLOCK > BLOCK G 09 FEED BLOCK G 94 G 95 G 96 .G 97 BLOCK 2-61 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 83 BORE 5 > CENTER SINKING HOLE STORE STORE STORE MENU D.PATT STORE STORE CHIP CHIP STORE MENU BREAK. BREAK. D.PATT STORE STORE WITH STORE MENU PROBE PROBE D:PATT 2-62 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 84 G 94 G 95 BLOCK M 03 M 04 M 05 BLOCK RECTAN. CIRC. SLOT LONGA. CIRC. POCKET POCKET HOLE SLOT DEPTH STORE STORE STORE MENU SELECT 2-63 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 86: Glossary Of Softkey Functions
BTR START (BLOCK TRANSFER) Part programs are loaded into the NC from external storage in sections and executed. CLEAR PRE-OFF (CLEAR PRESET-OFFSET) You clear the PRESET offset. 2-64 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 87 The values required are defined as parameter assignments before the cycles are called (cycle parameter assignment). DATA-IN START (START DATA INPUT) You start data input via the universal interface. 2-65 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 88 With this function you can select the handwheel assignment. You can assign a handwheel to each defined axis by entering the axis number. DRF YES-NO When ”YES”, the differential resolver function is activated. 2-66 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 90 With this function you can load programs from a disk drive unit into the NC and execute them. OPT. STOP YES-NO (PROGRAMMED STOP ON-OFF) With ”YES”, the processing of the program is stopped at the point at which the ”M01” command is programmed. 2-68 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 91 PLC - MD (PLC MACHINE DATA) The PLC machine data are displayed. After ”DATA OUT” you select the output of PLC machine data via ”PLC MD” softkey. 2-69 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 92 You can reorganize the program memory. The space that has been made available by the deletion of programs can be used again for entering further programs. 2-70 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 93 Data transfer General data (setting data bits). SIMULATION To test the program the programmed movements are shown on the CRT display. Programming errors are displayed as alarms. 2-71 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 94 (“flexible plane selection”) STORE SELECT Store the values entered and jump back to the selection STORE MENU Store the values entered and jump back to the main menu. 2-72 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 95 1 and D50 to D99 for tool system 2). Via the ”TOOL OFFSET” softkey after ”DATA OUT”, you select the output of tool offsets via the universal interface. 2-73 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 96 By traversing to the desired reference plane, the zero offset can be measured and stored. ZERO OFFSET The settable zero offsets are input as setting data. Programmable and external zero offsets are displayed on the CRT (see Section 3.1.5). 2-74 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 97: Operating Sequences
In the following subsections, the part of the illustrations shaded grey show the function of the dual function keys required! • In screen forms without an extension (>), the S value for the leading spindle is displayed under S. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 98: Preparation
REF- POINT You select the ”REFPOINT” operating mode via softkey You set the operating mode selector switch on the external machine control panel to this symbol (REFPOINT). © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 100: Tools
3.1.4.1 Input of tool offset The input display will help you to input ”Tool offset ”. TOOL OFFSET You can call up this display with the softkey in all operating modes. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 101 Explanation of the input screen Name of the tool offset memory (”D5” in this example). The SINUMERIK 810M has 99 offset memories. Therefore you can address the tool offset numbers D1 ... D99, and store compensation data under each one.
Page 102 0 have the same effect as tool type 20. Radius and length compensation are then assigned as with type 20. The display type 0 remains unchanged. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 103 The machine tool manufacturer can set the maximum wear input to ± 0.999 mm. 7 Diameter/radius Input of the wear data can be inhibited by means of a key switch. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 104 This input screen form appears. The current input field (=the field into which your input will be transferred) is displayed in inverse video. ((Bild Nr. 810M/17 einmontieren)) © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 105 After storing all the compensation values of the selected offset number D..., the inverse video marking of the input field now jumps to the first offset value of the following offset number. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 106: Deleting/Modifying An Individual Offset Value
Using the numerical keys you enter the value ”zero” (delete) Using the numerical keys you enter a new value (modification). With this key you transfer the deletion or modification into the offset memory. 3-10 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 107: Deleting All Offset Values In An Offset Number D
When you now call the tool offset numbers ”D4” to ”D9”, as described in a) above, you can check that all offset values have been set to zero! 3-11 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 108: Input Of Tool Data
Sequence of operation TOOL OFFSET Press the “TOOL OFFSET” softkey. This display then appears on the screen. ((Bild 810M/63 einmontieren)) TOOL DATA Press the “TOOL DATA” softkey. 3-12 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 109 Press the “PAGE UP” or “PAGE DOWN” softkeys to page through the magazine table. PAGE DOWN GEOM. DATA Press the “GEOMETRY DATA” softkey. The input form for tool offset data is displayed again. 3-13 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 110: Display Of Tool Data
D No. input is then displayed. Select a D No. and press the search key. The tool D... data under the D No. input is then displayed. 3-14 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 111 Press the “GEOMETRY DATA” softkey to move to the “TOOL OFFSET” menu. You can return to the standard menu by pressing the “RECALL” key twice. 3-15 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 112: Zero Offset
Machine zero point Workpiece zero point Machine reference point Slide reference point Workpiece reference point XMR, ZMR, etc. Reference point coordinates XMW, ZMW, etc. Zero offsets 3-16 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 113: Settable Zero Offset
(( Bild 19 von Druckerei einmontieren Press the softkey for the desired G function. The preselected G function is indicated in the display (e.g. G 54). 3-17 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 114 “Fine offset ” for G54 as well. Select the other settable zero offset G55 to G57 using the appropriate softkeys in the menu and proceed as for G54. 3-18 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 115: Programmable Zero Offset - External Zero Offset
You can now read the values for ”G58” and ”G59” for the X, Y, Z axes (4th and 5th axes if present), but you cannot change them. ((Bild 810M/19 einmontieren)) 3-19 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 116 X, Y and Z axes (4th and 5th axes, if present), but you cannot change them. ((Bild 810M/20 einmontieren)) The ”External zero offset” is defined via machine data. 3-20 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 117: Setting Data : " R Parameters", "Spindle", "Axial", "Angle Of Rotation", "Scale Modification
Parameters R700 to R999 are jointly valid for all channels (central parameters). Only certain R parameters are available for the user. The following overview shows the parameter assignments. 3-21 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 118 09.91 3 Operating Sequences 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTAT.”, ”SCALE MODIFICATION” 3-21 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 119 R299 Reserved for internal purposes R300 R300 R300 R499 R499 R499 R500 R500 R500 Additional, channel-specific parameters 810T/M R699 R699 R699 R700 Central parameters 810T/M R999 3-22 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 120 As long as cycles Transfer program n=00... 90 (Working L 969 are being channel R 11-R 199 <--> Store channel) processed 10 R parameters required: No. is freely selectable. 3-23 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 121 Now operate any of the cursor keys to position the cursor to the desired input field of the displayed R parameters. 3-24 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 122 1) The ”Max input value” is fixed in MD ! 2) The ”Input unit” is fixed in MD: you can also use 0.1 rev/min instead of rev/min ! 3-25 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 123 Enter the value for the selected input field with the numeric keys. Subsequently, you can transfer the value into • • • the input field with the input key. 3-26 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 124 Operate the ”SETTING DATA” softkey in any operating mode. Extend the softkey menu displayed using the ETC key to the right below the display. AXIAL Operate the ”AXIAL” softkey. 3-27 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 125 ((Bild 810M/25 einmontieren)) You can assign each of up to seven axes (for the TRANSMIT function) to a handwheel. 3-28 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 126 A... for G58 and G59 are defaulted by the program and only displayed in the screen form). Then proceed as follows: With the cursor keys, position the cursor at the desired field (G54 ... G57). 3-29 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 127 The ”scale centre” (reference point) for – Axis 1: X ... – Axis 2: Y ... – Axis 3: Z ... – Axis 4: C1 ... – Axis 5: C2 ... 3-30 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 128: Flexible Plane Selection
All designations must have been defined by the machine manufacturer in the appropriate NC MD 548*, 550*, 552* and 304*. 3-31 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 129 Example: standard plane G18 for turning or G17 for drilling. How this basic setting is defined is described in Section 7.3.4 “Definition of the initial setting of the G groups”. 3-32 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 130: Axis Synchronization
In these modes the offsets which have arisen between the leading and the following axis after “Block search” or “AUTOMATIC interrupted” etc. can be eliminated in various ways: 3-33 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 131 If “axis synchronization” is selected, the following axis is always traversed together with the leading axis (tool system 1), as long as the movements are programmed ! 3-34 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 132: Transmit Coordinate Transformation
For further details, consult the machine manufacturer's instructions. Exception: The TRANSMIT function is always deselected by the change to the “REFPOINT” mode (reference point approach). 3-35 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 133 “JOG” (AUTOMATIC interrupted) state: The program was interrupted and the “JOG” state selected. – “AUTOMATIC interrupted” state: The programm was interrupted, without leaving the “AUTOMATIC” mode (NC Stop). 3-36 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 134: Transmit Function In The Various Modes
Reference points therefore only exist for real axes and not for fictitious axes. “REPOS” mode: After “block search” or “AUTOMATIC interrupted” the contour can only be approached in the previously selected coordinate system. 3-37 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 135 During follow-up mode for real axes, the values for the fictitious axes are not prepared. Data preparation in the NC begins with the changeover of the axes from follow-up mode to closed- loop control. 3-38 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 136: Monitoring The Software Limit Switch For Fictitious Axes With The Transmit Function
(i.e. you have moved the axes back into the normal working area in JOG or INC mode). 3-39 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 137: Program Input
Apart from program input, the PART PROGRAM function also serves for: – Program editing (see Section 3.1.12) – Program management (see Section 3.1.13) – Program simulation (see Section 3.1.14). 3-40 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 138 Operate the ”SELECT PROGRAM” softkey. You can now either input a new program or modify a part program already in the control using the input screen form displayed. 3-41 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 139 With this key you can modify either the complete block or a single word before which the cursor is positioned. 3-42 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 140: Program Input With Operator Prompting (Guiding)
”Extend softkey Menu” key (ETC key) BLOCK G FUNC- LINE CIRCLE THREAD NUMBER TIONS CONTOUR WORK FEED SPINDLE TOOL CYCLE SPECIAL SPECIAL PROGRAM BLOCK BLOCK FUNCT. FUNCT. 3-43 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 141 Apart from program input, the PART PROGRAM function also serves for - Program editing (see Section 3.1.12) - Program management (see Section 3.1.13) - Program simulation (see Section 3.1.14). 3-44 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 142 The block numbers are generated by the control in steps of 5, i.e. after each LF (end of block) the block number is incremented by ”5”. 3-45 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 143 Operate this key to return to a higher level softkey menu. LINE With the ”LINE”softkey, select ”linear interpolation”. By operating the ”G00” softkey, select the ”Rapid traverse” function. ”G00” is displayed. 3-46 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 144 ”5” higher. ”N0010” is displayed and created in the program. etc. etc. Continue with input until you have completed the part program. 3-47 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 146: Contour
• REFPOINT. PART PROGRAM Now operate the ”PART PROGRAM” softkey. EDIT Operate the ”EDIT” softkey. Use the numeric keys to enter the desired program no. %... 3-48 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 147 • • • Extend the softkey menu. CONTOUR Select the ”CONTOUR” softkey. This display appears. The available softkey functions are displayed in the menu. ((Bild 810M/26 einmontieren)) 3-49 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 148 The appropriate axis names of the plane se- lected are also transferred into the display for the selectable plane G16 in flexible plane selection (see Section 3.1.7). 3-50 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 149 This input screen form appears with the input field marked in inverse video. The contour element selected is ((Bild 810M/29 einmontieren)) displayed graphically. 3-51 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 150 The contour is now stored in the part program with all the entered values. The control generates the ”Block End” (LF) character itself, and shows you the complete block entered. 3-52 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 151: Program Correction ("Edit"): Insert/Modify/Delete Word, Insert/Delete Block
Call the desired program using ”PROGRAM SELECT”. You can now either modify a stored part program or enter a new program in the displayed screen form. 3-53 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 152 Position the cursor in front of the block which ....will follow the inserted block, (in the example a new block will be inserted in front of block ”N5”). 3-54 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 153 (in the example, preparatory function”G..”). Using the numerical keys enter ”N0” (0=zero) and then operate the ”Delete word/block” key. 3-55 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 154: Correction Display ("Correction Block")
(address ”X” in the example) and enter the appropriate value: • • • Subsequently operate the ”Modify word” key. After the correction operate the ”Program start” key to continue program processing. 3-56 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 155: Program Management
CYCLES The displays of the directories for: ”SUBROUTINE” or ”CYCLES” are selected using the softkey menu on the CRT. ”Page up/down” is possible as described previously. 3-57 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 156: Protection Of Subroutines (Cycle Lock)
• • • LOCK Now operate the ”LOCK” softkey. The protected subroutine is entered in the cycles list. Cycles are protected subroutines. 3-58 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 157: Cycle Lock Release ("Enable")
PLC accordingly. This effectively protects the machine tool manufacturer's or user's knowhow. It is then no longer possible for the operator to enable and disable programs! 3-59 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 158: Copying A Program ("Copy")
” % 77 = % 5 ”. COPY Now operate the ”COPY” softkey. The control now copies program ”%77” and stores a copy it under program number ”%5”. Program ”%77” remains unchanged! 3-60 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 159: Moving A Program ("Move")
The cycle in the EPROM can only be called again using the ”SELECT PROGRAM” softkey when the respective cycle has been deleted from the program memory. 3-61 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 160: Renaming A Program ("Rename")
The (former) program ”%2” now has the number ”%5”. The ”RENAME” and ”DELETE” softkeys are positioned next to each other! A program could be inadvertently deleted through an operating error if you press ”DELETE”. 3-62 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 161: Deleting A Program ("Delete")
All programs from ”% 2” to ”% 5” inclusive, are now deleted by the control! Note: The memory space that has been cleared by deleting the programs, will only be available again after a ”REORG” (see Section 3.1.13.8). 3-63 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 162: Reorganizing The Program Memory ("Reorg")
11 characters multiplied by the number of possible programs (max. 200) in the part program memory. The number of possible programs is fixed in a machine data. 3-64 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 163: Selecting A Program
N0005 to N ..! Using the ”Page up/down” keys, you can call up the parts of the program not yet displayed (if already in memory) onto the CRT. 3-65 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 164: Operator Guidance Macros (Ogm) And Back Translation
%BFM 999 contains are cross-reference list of all OGMs. e. g. %BFM 999 Plunge-cut = 7,34 <name> = <OGM No.>, <MB No.> Dressing = 8,35 MB=menu block 3-66 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 165 The plane selection must be compatible with the following contour definition. I.e. if the plane selection has been changed using the function EDIT, back translation of the data block might not be possible. 3-67 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 167 (BLOCK in the example). STORE Data transfer into the program block DELETE BLOCK With this key, you can delete the data block with the preselected number. 3-69 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 169: Simulation
In any of the operating modes: PRESET / JOG / AUTOMATIC / INC 1 ..INC 10000 / REFPOINT, operate the “PART PROGRAM” and ”EDIT” softkeys one after the other. 3-71 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 170 The axis names of the simulation are defined via machine data and limit to the 1st - 3rd axis. They might deviate from the DIN designation shown. 3-72 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 171 • • • Area”. Terminate each input with the input key. After each input, the inverse video marking jumps to the next input field. • • • 3-73 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 172 The control now simulates the motions programmed on the CRT. RESET STOP You can interrupt simulation at any time simply by pressing the “STOP” softkey. If you press the “RESET”softkey, simulation is aborted. 3-74 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 173: Influencing Simulation
The new softkey menu shows four possible selections: These four possible selections are PROGRAM BLOCK DISPLAY SIMUL.- described in more detail in the following CONTROL SEARCH TYPE DATA paragraphs a) to d). 3-75 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 174 ”BLOCK SEARCH” BLOCK SEARCH Using the softkey, select the ”BLOCK SEARCH” function. The relevant display is shown on the CRT. ((Bild 810M/36 einmontieren)) 3-76 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 175 D ... (this is not taken into account in the tool data (Section 3.1.4). The cutter length I is visible in the respective plane when ”ERASE” is selected. 3-77 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 176 ((Bild 810M/ 39 einmontieren)) F . . Current feedrate T-, D-, H-, M-, S- functions are not displayed. Any subroutine nesting is simulated, but not displayed! 3-78 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 177: Data Input/Data Output
”SETTING DATA” function. Modification of the interface data - especially for interface no. 1 - is necessary for example, when a different device is interfaced to the SINUMERIK 810M (printer, tape reader, programmer, etc.) You will find the necessary information for setting/modifying the setting data bits in Section 3.1.15.1 (Setting data bits) and Section 6.3 (Assignment of the setting data for the connection...
Page 178 The setting data on the top line is marked in inverse video. ((Bild 810M/40 einmontieren)) Using the cursor keys, you can position the cursor to any other setting data or ... 3-80 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 179 Leading zeros in the bit combination can be • • • omitted. Carry on in this way until all the required setting data have been set. 3-81 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 180: Data Input
On the Data type: line the data coming from the transmission device (tape reader, programmer ...) is identified. The following table explains the types of data that can be loaded into the SINUMERIK 810M: 3-82 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 181 Using the ”STOP” softkey, you can interrupt data input at any time. DATA IN START You continue data input again. During data input it is not possible for the control to call up specific data! 3-83 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 182: Data Output
”2” ( for output via Interface 2 ) and store it using the input key. PART PROGRAM Using the softkey, now select, for example, the ”PART PROGRAM” function. 3-84 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 183 • • • MAINPRG. SUBROUT. START START Operate the ”MAIN PROGRAM START” or ”SUBROUTINE START” softkey. By doing this, you start the control's transmit function (output of data). 3-85 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 184 Using the ETC key you can extend the displayed softkey menu. The displayed function gives you the possibility to output all the ”R parameters”. PARAM. PARAM. Operate the ”R parameter” softkey. 3-86 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 185 The input of a channel no, is only required by the control for ”R PARAMETERS”. • Data output with or without leader or trailer can be set via setting data (SD 5016, bit 1). 3-87 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 186: Part Program - Block Transfer
If you have entered 0 as program number in the AUTOMATIC basic display, the incoming program number will not be checked. This enables you to read in a program of which you do not know the program number. 3-88 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 187 Should you require more detailed information on data transmission, please refer to the “Installation Instructions”. 3-89 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 188 – If the size of the circular buffer is set to zero and the part program memory is newly formatted, the alarm “Program memory wrongly formatted” appears. 3-90 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 189: Selecting The Second Language
"Software version display" with an arrow (>). You can select the "Software version display" via the softkeys DIAGNOSIS and SW VERSION. The language selection is made in the machine data. 3-91 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 191: Machining
The red “Feed stop” LED display will then go out. After the program start, either ”ACTUAL VALUES” or ”ACTUAL BLOCK” appear on the CRT display. 3-92 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 192: Automatic" Operating Mode
The ”CURRENT VALUES” basic display for the active program is shown on the CRT - in the example, for the program ”%77”. ((Bild 810M/44 einmontieren)) 3-93 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 193 Actual pos. Dist. to go X..... X....Y..... Y....Actual position and distance to go value of the axes Z..... Z....C1... C1..... C2 ..C2.... 3-94 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 194 Likewise, a block before or after the ”current block” with more than 41 characters is not displayed. User generated cycles are still displayed under “CURRENT BLOCK” after a cycle disable. 3-95 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 195: Influencing "Automatic" Operation
STOP Dwell time Processing of the program is interrupted for the duration of the programmed dwell time. Note: ”Feed hold” is not displayed on the CRT ! 3-96 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 196: Influencing The Program
You select, for example, the ”SKIP BLOCK” softkey function. Display: Skip Block Blocks in the program which are marked with an oblique before the block number (”/ N ...”) are skipped. 3-97 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 197 ”NO”, this override switch is only active with ”feedrate”. If the softkey function is set to ”YES”, the override set with this overrride switch is also effective for ”rapid traverse”. 3-98 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 198 Now operate the ”Program start” key. The decoding single block is now processed. Operate the ”Program start” key once more. The next decoding single block is processed ... etc. 3-99 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 199 - that have not yet been processed - cannot be stopped! • A ”Decoding single block” can be influenced using ”OVERSTORE” (Section 3.2.3.2). 3-100 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 200 It is always only possible to activate one axis with one handwheel. If a second axis is selected, the previously selected axis is automatically deactivated (see Section 3.2.9 “HANDWHEEL” and Section 3.2.10 “DRF” for further details). 3-101 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 202: Overstore
STORE Extend the displayed softkey menu and operate the ”OVERSTORE” softkey . This input form appears with input field marked in inverse video. ((Bild 810M/48 einmontieren)) 3-102 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 203 The program now operates with these new values until a new value in the program supersedes the overstored function, or until you enter a new value using ”OVERSTORE”. 3-103 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 204: Block Search
... set the operating mode selector switch on the external machine control panel to this symbol. BLOCK SEARCH Extend the displayed softkey menu, and subsequently select the ”BLOCK SEARCH” softkey function. 3-104 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 205 After ”BLOCK SEARCH”, you can traverse the difference between the actual position and the calculated command position, by selecting the axis and using the jog keys, in ”REPOS” operating mode. 3-105 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 206 MATIC Now switch again to ”AUTOMATIC” mode using the softkey or the mode selection switch. Program processing continues after you have pressed the “NC start” key. 3-106 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 207: Interrupting The Program
Now operate the keys ”NC Start” and ”Feed On”. The feed is enabled. The axis positions programmed in the current block are approached with linear interpolation. Caution: danger of collision!! 3-107 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 208: Program Sequencing (Ops)
You are in the AUTOMATIC mode. AUTOMATIC Having expanded the softkey menu you operate the ”OPS” softkey. This display appears on the screen. ((Bild 810T/ 50 einmontieren)) 3-108 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 209 (see also Section 4.6, Alarm 33 “Different programs same No. RS 232C (V.24)”). Example: File=10 The file NC-0010 is opened on diskette, the %10 main program is transferred from the NC part program memory into this file. 3-109 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 211 NC memory. You only have to enter the file number. The main program of this file and all subroutines that may have been added to this file are transferred. 3-110 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 212 You enter the number of main programs which are to be processed in OPS into the screen form, together with their respective number of units (= number of runs). You use the cursor keys to move the cursor. 3-111 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 213 NC memory is prior to this cleared except for a reserved range of program numbers (the limits of this range can be set at the disk drive unit). 3-112 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 214 You operate the ”RUN OPS” softkey. The display below appears on the screen. You may now start, monitor and interrupt program sequencing. ((Foto - Nr. 810T/ 52 einmontieren)) 3-113 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 215 If the consecutive number and the remaining quantity are both changed at the same time only the new consecutive number will be taken into account! 3-114 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 216 ("Different programs same No. RS 232C (V.24)") if the incompletely transferred file is once again called from there. For further details, please refer to the documents on the DSG-2S disk drive. 3-115 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 217 UMS data ” A S M xx” PLC program ” P C P xx” (xx are any two characters which no longer belong to the header) 3-116 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 218: Manual Data Input - Automatic" (Mdi Automatic) Mode
• • • following the guidelines in the Programming Instructions, and terminate each input including ”LF” (end of block) - using the • • • input key. 3-117 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 219 Before ”Program start” is operated, you can enter several blocks (max. 256 characters). The ”retentive (modal) input data” (e. g. feedrate) remain. They are deleted or reset. • by changing the operating mode • by ”RESET”. 3-118 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 220 • • • Note : You can also work with operator - ”GUIDING” (Section 3.1.10.2). The part program is entered directly into the part program memory. 3-119 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 222: Teach In" "Playback
Set the operating mode selector switch on the external machine control panel to one of the following symbols. INC... 1, 10, 100, 1 000, 10 000 3-120 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 223 ”F...” etc., and terminate each input including ”LF” (block end) - with the inout key. Note : You cannot work with operator ”GUIDING”. 3-121 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 224 • • • and store it with the input key. PART TEACH IN PROGRAM PL.BACK Then operate the ”PART PROGRAM” softkey followed by the ”TEACHIN / PLAYBACK” softkey. 3-122 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 225 Continue as described above under “Sequence of operation”. Note: When you have set up the desired program, terminate it with M02 L or M30 L 3-123 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 226: Jog" Mode
Select the axis to be traversed with the axis selector switch on the external machine control panel ... – ... and then press one of the direction keys. 3-124 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 227 The feedrate can also be active for rapid traverse in the 0% to 100% range ! The spindle speed, and T, H, and M functions can be changed using ”OVERSTORE” (see Section 3.2.3.2). 3-125 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 228: Incremental" Mode ("Inc Feed 1
... set the operating mode selector switch, on the external machine control panel, to the setting ”1”, ”10”, ”100”, ”1000” or ”10000”(”1” in the example) . 3-126 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 229 ”Modal” or ”Jog operation” mode is defined in machine data. The spindle speed, and T, H and M functions can be changed using”OVERSTORE” (see Section 3.2.3.2). 3-127 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 230: Handwheel
”1 ”, ” 10 ”, ” 100 ”, ” 1000 ”or ” 10000” setting. Extend the displayed softkey menu using the ETC key. HANDWHEEL Select the ”HANDWHEEL” softkey function. 3-128 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 231 . On the display, the enable for the other axes auto- matically changes to “NO”, i.e. the axis is blocked for the handwheel. 3-129 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 233: Drf
Extend the displayed softkey menu with the ETC key. PROGRAM Operate the ”PROGRAM CONTROL” CONTROL softkey, and then extend the displayed softkey menu. This CRT display appears. ((Bild 810M/55 einmontieren)) 3-130 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 234 On the display, the enable for the other axes automati- cally changes to “NO”, i.e. the axis is blocked for the handwheel. 3-131 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 235: Actual Value Setting" Mode ("Preset")
”End of Program” – after ”RESET” Machine data defines whether the PRESET offset is automatically deleted; by switching on the control by traversing to reference point 3-132 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 236 X axis in this example. Assign this axis the appropriate value of the ”PRESET offset” (enter by numerical keys) and finally operate the ”STORE” softkey. • • • 3-133 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 237 – the entered value – plus: the calculated tool offset. CLEAR PRE-OFF You can clear all the ”PRESET offset” at once by operating the ”CLEAR PRESET-OFFSET” softkey. 3-134 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 238: Repositioning" Mode ("Repos")
After a tool change, you can only use the ”REPOS” mode with the same tool dimensions as before! Otherwise you use: – the ”Block search” method (see Section 3.2.3.3) – the ”Scratching” method (see Section 3.2.13) . 3-135 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 239 A maximum of 2 axes can be traversed at anyone time! The feedrate override switch is active, the rapid – Z – X –4 override key is not active! 3-136 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 240 ...the operating mode selector switch (external machine control panel), select ”AUTOMATIC” mode if the contour is to be approached again. Resume program process with ”Program start”. 3-137 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 241: Scratching
This range is defined with machine data. Standard definition via MD ”9”. If the range is exceeded: alarm 3018: “Distance from contour too great (NC MD9)”. 3-138 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 242: Monitoring Functions
The ”Alarm line” is the second display line from the top. Upper CRT display limit Area for the Area for the alarm no. alarm text and further ALARM LINE identifiers © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 243: Display Representation
(after switching on the control) max. 4 characters for alarm number; the ”*” stands for: ”0” 1st axis ”1” 2nd axis ”2” 3rd axis ”3” 4th axis ”4” 5th axis © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 244 6036 PLC S-Value in BCD not allowed max. 32 characters for explanatory text Fixed text: ”PLC” means that a PLC alarm exists 4 characters for alarm number © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 245: Alarm Numbers And Groups/Delete Alarms
AUTOMATIC / JOG / REFPOINT / INC1 ..INC10000 / PRESET 2 ) The asterisk ” * ” stands for : ”0” = axis 1, ”1” = axis 2, ”2” = axis 3, ”3” = axis 4, ”4” = axis 5. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02...
Page 246: Diagnostics/Selection Of Further Alarms
Alarm Text: ”PLC stop” Reason: PLC not operational Effect: – NC START is inhibited – Operation is brought to a defined standstill Remedy: Report the problem to Service. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 248 Alarm only on commissioning Alarm No. Alarm Text: ”PP memory wrongly formatted” Remarks: Alarm only on commissioning Alarm No. Alarm Text: ”RAM error CPU” Remarks: Alarm on commissioning © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 249 Data are not read in Remedy: – Start external device – Do not use DSR (disconnect cable) Alarm No. Alarm Text: ”PLC alarm memory not formatted” Remarks: Alarm only on commissioning © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 250 (Drive machine data for parallel interface) %PRA (R parameters) %ZOA (Zero offsets) %TOA (Tool offsets) %PCA (PLC alarm text) Main programs and subroutines with R parameter calculations © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 251 Reason: The maximum number of programs defined in machine data has been reached Remedy: Erase programs no longer needed and reorganize memory or change machine data (Service) © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 252 – If the fault reoccurs call Service Alarm No. ”BTR aborted by the computer” Alarm Text: Reason: Part program received from BTR partner with error. Remedy: Restart 4-10 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 253 Report the problem to Service ” * ” stands for: ”0” = axis 1, ”1” = axis 2, ”2” = axis 3, ”3” = axis 4, ”4” = axis 5. 4-11 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 254 Report the problem to Service ” * ” stands for: ”0” = axis 1, ”1” = axis 2, ”2” = axis 3, ”3” = axis 4, ”4” = axis 5. 4-12 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 255 Approach reference point again ” * ” stands for: ”0” = axis 1, ”1” = axis 2, ”2” = axis 3, ”3” = axis 4, ”4” = axis 5. 4-13 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 256 ”Feed Limitation” Reason: The programmed feedrate is higher than the contouring feedrate, based on the maximum feedrate of the axes. Remedy: Program a lower contouring feedrate 4-14 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 257 ”Program not in memory” Reason: – The pre-selected program is not in the memory – The subroutine called is not in the memory Effect: Inhibiting of NC START 4-15 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 258 The programmed circle endpoint does not lie on the circle The tolerance band set in machine data is exceeded. Effect: Inhibiting of NC START Remedy: Correct program 4-16 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 259 Alarm No. Alarm Text: ”General programming error” Effect: Inhibiting of NC START Reason: – Contour calculation not possible – Machine data for ”axis duplication” function incorrect. 4-17 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 260 A thread lead increase or decrease of more than 16 mm / rev (0.6 inch/rev) has been programmed. Effect: Inhibiting of NC START Remedy: Program a smaller thread lead increase / decrease 4-18 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 261 ”Incorrect radius value” Reason: – Radius value too large – Radius value not allowed for the described contour Effect: As for alarm 2072 Remedy: As for alarm 2072 4-19 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 263 Battery voltage is too low. Battery test is performed every 10 min. Remedy: Replace battery module on absolute encoder module 1 while the control is switched on. 4-20 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 264 2161 Alarm No. Alarm Text: ”Scale change not allowed” Remedy: Correct scale factor modification 2171 Alarm No. Alarm Text: ”Approach not possible” Remedy: Correct approach block 4-21 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 265 ”Transformation in zero” Reason: A real axis (usually the X axis) is in the zero on selection of transform- ation (G131). Remedy: Press the “RESET” key. 4-22 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 266 For 2: Choose a target block with no G36 and where the C axis is programmed until the G36 block (additional axes in target block is also sufficient). 4-23 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 267 M19 S... was programmed in the part program although this function is not implemented in the control. Remedy: • Check program • Check NC MD • Upgrade with option E42 4-24 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 268 – Axis duplication active and axes of tool system 2 programmed in the part program. – An address has been programmed that is not defined in machine data. Effect: NC START inhibited. Remedy: Change part program. 4-25 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 269 – In a block with active G36 the thread lead is either missing or is not assigned to the programmed infeed axis. Remedy: As for alarm 3000 4-26 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 270 – In a jump instruction (@ 100, 11y, 12y, 13y) the given block number was not found in the given direction – A @ instruction was programmed in the function “block transfer”. Remedy: As for alarm 3000 4-27 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 271 Alarm Text: ”Option not available” Reason: A function has been programmed which is not implemented in the system. Remedy: – As for alarm 3000 – Retrofit option 4-28 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 272 – This alarm triggers alarm 3026 – Only with additional programming via WS800 3028 Alarm No. Alarm Text: ”Too many field/variables” Remarks: Alarm only on commissioning 4-29 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 273 – Only with additional programming via WS 800 – Alarm only on commissioning 3041 Alarm No. Alarm Text: ”Too many fields / variables” Remarks: Alarm only on commissioning 4-30 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 274 Alarm Text: ”Data block not available” Explanation: A DB No. was selected in PLC STATUS which is not available. Remedy: Sectect or create the correct data block. 4-31 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 275 Values were entered in the setting data (300*, 304*) which lie outside the traverse range. Remarks: The control enters the permissible maximum or minimum value in the setting data. 4-32 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 276 Explanation: These PLC error messages are set by the machine tool manufacturer (see machine tool manufacturer's documentation) 6100 6163 Alarm No. Explanation: Alarm only on commissioning 4-33 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 277: Maintenance
(e.g. plastic foil, insulated desk tops, clothing made from synthetic fibres). • Modules should only be laid on conductive surfaces. • Modules should only be removed or replaced with the power off. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 278 For example, conductive foam rubber or aluminium foil can be used. Replacing the battery in the battery receptacle Location of the battery receptacle Schematic of the back of the SINUMERIK 810M © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02...
Page 279: Changing The Battery In The Battery Receptacle
2) When changing, take care that the polarity is correct! 3) When disposing of batteries, certain requirements have to be met. Any enquiries with respect to this should be addressed to the local authorities. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 280: Crt Display
Cleaning agents which contain one or more of the following ingredients can be used for short periods of time: – diluted mineral acids – bases – alcohol – organic hydrocarbons – detergent solutions – greases and oils. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 281: Data Interfaces
The interface data (Interface ”characteristics”) are separately adjustable via ”Setting data” ( SD ). Setting data for description of the interfaces On the SINUMERIK 810M, the interfaces are described using setting data ( SD ). Both the interfaces ”1” and ”2” can be defined singly: – Interface 1 : SD No.
Page 282 EIA code for ”:” character 5028 5028 EIA code for ”End of transmission” character 5029 5029 EIA code for ”=” character Table 6.1: Description of the Interfaces © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 283: Assignment Of The Setting Data For The Connection Of Peripheral Devices
20 mA, RS232C 5012 5020 0000 0000 (V.24), 300 baud 5013 5021 1100 0010 Setting data number (SD no.) and setting data bits, dependent on type of peripheral device © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 284 5012 5020 0000 0000 RS232C (V.24), 5013 5021 1100 0111 9600 baud Setting data number (SD no.) and setting data bits, dependent on type of peripheral device © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 285: Device Connection Data
Jumpers 2 - 14 Receive 1 for interface 1 or SD no. 5024, bit 1 for 3 - 13 interface 2). 6 - 10 Transmit 7 - 9 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 286 PG 675/685. For data transfer, the PG 675/685 should be connected from the printer interface to an RS232C (V.24) interface on the SINUMERIK 810M. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 287 BUSY (X2.10) line is switched to BUSY 6FC9340-4KA (X1.25) line, with negative potential) An NC-controlled read operation (start /stop) is possible on the device with a 20 mA interface. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 288: Interfacing To The Machine
7.1 General notes Interfacing to the Machine General notes The operating of the SINUMERIK 810M depends on the setting of the machine data, and the Options. In the basic version of the SINUMERIK 810M (Order No.: 6FC3 551-1AC), the standard machine data are set in the works.
Page 289 - 96 000 bytes Precludes the PLC memory - 128 000 bytes expansion 2nd RS232C (V.24) interface Block transfer Thread, rev. feedrate Oriented spindle stop not for 810ME © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 290: Interfacing To The Machine
Integrated tool mangement Integrated PLC auxiliary axes Configurability with EPROM-UMS – 128 000 bytes – 256 000 bytes © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 292: Sinumerik 810M Machine Data
(external machine control panel). DIAG- NOSIS Operate the ETC key to extend the softkey menu, and then the ”DIAGNOSIS” softkey. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 293 ... the ”Page up/down” keys to call further machine data. Please consult the machine tool manufacturer's documentation for the setting and significance of the individual machine data. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 295: Definition Of R Parameters As Cycle Machine Data, Cycle Setting Data
MD 15 = Cycle MD to R parameter number ... Where overlaps occur, SDs are dominant. Any allocation possible. Definitions of area limits with general NC MD 14 to 17 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 296: Machine Data Bits
”1” - ”7” as displayed on the screen. You can check the displayed bit pattern but you cannot modify it. To call the CRT display, proceed as follows ... © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 297 ... the ”Page up/down” keys to call further machine data. Please consult the machine tool manufacturer's documentation for the setting and significance of the individual machine data bits. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 298: Definition Of The Initial Setting Of The G Groups
Inputs in other input fields cause the alarm message “General data error”. The allocation of NC MDs to G groups or G functions are to be found in the overview on the next page. © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 299 NC MD for the initial settings of the G groups (CHANNEL DATA): group 108* 110* 112* 114* 118* _______ Active in individual blocks M/T : basic setting on M or T version 7-10 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 300: Setting Data
UMS version less than or equal to 02 (compatible mode). 7.4.2 Axis-specific bits Bit No. Enable 560* scale modification In SD 560*, bit 2 the axis in question is enabled for scale modification. 7-11 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 301: Spindle-Specific Setting Data
Position for oriented spindle stop (M19) 403* Spindle speed limitation 404* Smoothing constant for thread Significance of ”*”: 0 = Spindle 1 1 = Spindle 2 7-12 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 302: Appendix
Operator Guidance Macro PLC alarm text PLC program in machine code (programmable control program) Programmable logic control Pr Stop Display of a programmed interruption of the program sequence © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 303 PLC machine data (testing data active2) TNRC Tool nose radius compensation Tool offset (tool offset active) Tool offset User memory submodule Tool system Zero offset Zero offset (zero offset active) © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 304: Lists Of Terms Used
BLOCK number BLOCK search Block search 3.2.3.3 Block transfer 3.1.15.4 BTR START Buffer batteries Channel switchover 2.1.1.5 CIRCLE Cleaning CLEAR PRE-OFF CONTOUR Contour 3.1.11 Control keys 2.1.1.5 COPY © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 305 Differential resolver function (DRF) 3.2.10 Direction keys 2.1.1.6/2.1.2.1 DIRECTORY Display field 2.1.1.2 DRF ASSIGNM DRF assignment 3.1.6 DRF YES-NO DRY RUN YES-NO EDIT Edit and input keys 2.1.1.4 EM.STOP © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 306 Interfaces Integrated machine control panel 2.1.1.6 Integrated tool management 3.1.4.4 ”Jog” (JOG) mode 3.2.7 Key assignment (LED) display 2.1.1.2 Keyswitch 2.1.2.1 Line LIST OF TOOLS Machine data © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 307 Operating sequences, machining Operating sequences, preparation Operator guidance macro 3.1.13.10 Operator interface 2.1.1 Options 2.1/7.2 OVERR. ON/OFF OVERSTORE Overstore 3.2.3.2 Paging 2.1.1.5 Parameter number 3.1.4 PART PROGRAM © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 308 Program stop/Program start 2.1.1.6/2.1.2.1 RS232 (V.24) interface Rapid 2.1.1.6 Reference point approach 2.3.2/3.1.2 RENAME REORG Repositioning 2.3.2 Repositioning (Repos) 3.2.12 RESET Reset 2.1.1.6/2.1.2.1 Reset with change of mode 2.3.4 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 309 SIMULATION Simulation 3.1.14 Simulation data 3.1.14 Single block 2.1.1.6/2.1.2.1 SINGLE BLOCK SKIP BLOCK ON/OFF Softkey functions Softkeys 2.1.1.1 SPECIAL BLOCK SPECIAL FUNCT. SPINDLE Spindle setting data 3.1.6 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 310 3.1.4.6/3.1.4.7 Tool number 3.1.4 TOOL OFFSET Transmit 3.1.9 Universal interface 2.1.1.6 UNLOCK WORKING AREA LIM Working area limitation 3.1.6 WORKPIECE WORKPIECE AREA ZERO OFFSET Zero offset 3.1.5 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EQ02 SINUMERIK 810M, GA3 (BN)
Page 311: Sinumerik 810M Operator Interface - Layout
8 Appendix 09.91 8.3 SINUMERIK 810M operator interface - Layout SINUMERIK 810M operator interface - Layout SINUMERIK 810M with integrated machine control panel Display field SINUMERIK SIEMENS Keys • • • • • Graphics monitor with 5 integrated function keys (softkeys).
Page 312 09.91 8 Appendix 8.3 SINUMERIK 810M operator interface - Layout SINUMERIK 810M with external machine control panel SINUMERIK SIEMENS • • • • • Cover plate Integrated customer operator panel with 22 freely assign- able operating elements. External machine control panel with operating elements with fixed functions.

Siemens SINUMERIK 810M Operating And Programming Manual

1 General Notes

2 Operation

Operating Sequences

4 Monitoring Functions

5 Maintenance

6 Data Interfaces

Interfacing to the Machine

Appendix

Quick Links

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