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REPAIR INSTRUCTIONS
GENERAL
The
ball joints
require
no lubrication
and
are,
there-
fore, not fitted with
lubricating
nipp les.
However,
t he
rubber
sea
ls shou ld be inspected once a
y
ear a nd if
necessary rep laced w
hen
add
in
g grease.
The w ishbo nes may o
nl
y be straig htened to a minor
extent and then on ly in a co ld co nd it ion.
If
the
ol
d
wishbone deviates to an
y
grea
t
extent w hen compared
to a new o
ne,
it shou ld be rep laced.
No straigh ten ing whatsoever is perm itted for
stub
ax les
and steering
kn uck les.
The
instructions
given
below indicate certain tig hten-
ing torques.
Otherwise see
the
standard
torque for
the respective bo
l,
t ing in q uestion.
FRONT ENO
CO,
M PLBTE
REMOVING
l.
Insta
ll
t he lifting p late
SYO
2811
o
n
the eng ine
and also lift
in
g
to
o
l
SVO
2727
together
with th
e
extension
rod
SY
O
2821,
see
Fig.
6-15.
Ra ise
th
e
eng
in
e
until th
e
w eight
is
taken of the f ront
en-
g
in
e
mountin
g. Re move
th
e
hub caps and loosen
th
e nuts
for the front wheels a couple of turns
.
2. Jack up the vehicl
e
under the front jack attach
-
ments.
Remove
th
e
front wheel s.
3. Disconnect the steering
rods
from the steering
arms with tool SYO
2294
according to Fig.
6-19.
4. Remove the stabilizer attaching
bolts.
5.
Loosen the brake hoses from the brocket at the
support member.
6. Remove the lower nuts for the front engine
mount-
ings.
Fig.
6-15.
Tool for lifting engine
6
: 10
VO LVO
103 13
1
Fig.
6-16.
Removing the grease
cap
VOL
V
O
101.988
7. Remove the front ax le member
attachi
ng bo
lts,
lower and remo ve t he fro
nt
end.
DISMANTLING AND ASSEMBLlNG
See
un
der the head ings
"
Re
movin
g
"
a
nd
"
Fitting
" f
o
r
th
e
va
rious
components.
FITTING
l.
Fit the
guide pins
in th
e
front
hole
s fo
r
the front
axle member.
2. Place a jack under th
e
front end and ralse the
front end so that it comes into position. Apply
some
drops of
lock fluid on the rear
bolts
and fit
th
em.
Remove the guide pi'ns and fit the front
bolts (also lubricate these with the same lock
fluid).
3. Tighten the engine
mount
ing bolts to a torque of
3.2-
3.7
kgm
(23-
27
Ib.ft.).
4.
Fit the attaching bolts for the stabilizer. Connect
the brake hoses, see Fig.
5-
19,
Part
5.
Carefully
check the location of the hoses and adjust if
ne-
cessary.
5.
Fit the steering rods.
6. Vent the brakes according to the instructions in
Part 5.
7. Fit the wheells and wheel nuts. Lower the vehicle
and tighten the wheel nuts to a torque of
10-14
kgm
(70-
100
Ib.ft.). Fit the hub
cap.
Remove the
lifting tool.
SlUB AXLE
REMOVING
l.
Remove the front brake caliper according to the
instructions given in Part 5.
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