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Fig. 3-43.
Stator with soldered brushes
4. Before
fitting
new
fie
ld
co
il
s,
these
sho
ul
d be
warmed sl ightly. Then place the pol e
shoes
in
position
in the
field
co
il
s and
sli
de
,
t hem
into the
stator.
Tighten
the pole
screws
slightly.
Press
in
a
s
uitabl
e
drift.
Set
up
the
stator in
the
hol
d
ing
de-
vice
and tighten the pol·e
s hoes.
5.
P'ress out the drift with a press.
Check
the
field
winding
s
fitted for
breakage
and shorting.
ASSEMBLlNG
1.
Lubricale
the parts of
the
starter motor
according
to Fig.
3-45.
1 - -
-- -
L-2
---~
r
----
.
.
----
-
--
------~
~
r - -
-
' -
'
-
l
-------------
--
--------/5-
t
-
-
12·2 MM
VOLVO
10 1065
Fig. 3-44.
Press drift for
fitting
field windings
0=66.04-66 .09
mm
(2.599-2.602")
L=85
mm (3.346")
3
: 18
Fig. 3-45.
Lubricating scheme for starter motor
Use Bosch
lubri
cant (or
equ
iva
lent)
in
accorda nce
with
th
e
fo
ll
owing directions
:
2
VOLVO
102968
1.
Ft
2 V
3.
Place
a
thin
layer of g
rease
on
th
e
in
su
lation
washers,
the
shaft
end,
th
e
adjusting
was
hers
and
lock
washer.
2.
01
1 V 13.
Place
th
e
bush in o
il
f
or
1
ho ur
befo re f
itt
ing.
3. Ft
2
V
3.
App ly
pl enty
of grease
in th
e
rotor thread and
th
e
engag
in
g lever
groove.
4.
Ft
2
V
3.
Place a
thin
layer of grease on
th
e
rotor
shaft.
5.
0
1
1 V 13.
Place th
e
bushes
in
o
il
for
1
ho
ur
before
fitti ng.
6.
Ft
2
V
3.
Lubr ica
te
the
engag
i
ng
lever jo
in
ts
and
the iron
co re
of
th
e
so leno
i
d w
i th
a
thin
layer
of g rease.
2.
Fit th
e starter
pin ian
on
the
rotor
sha~t,
and the
wear
washer as
we
il
as the
circlip.
Sec ure
the
wear washer in
position
.
3.
Fit
the
engaging arm on the pin
ian
.
Fit the
rotor
in the
,
e nd
shield.
4.
Fit
the
screw for the engaging
lever.
5.
Fit
the metal washer
and rubber
washer
In
the
end
shield.
6. Fit
the
stator
on
the
rotor
o
nd
the
,
e nd shield.
7.
Secure
the
sol,
e noid in the engaging
lever.
Screw
tight the
sol'
e noid.
8.
Fit the
washers on
the rotor shaft
as
shown
in
Fig. 3-34.
9. Place the
brush bridge in
position. Fit
the
brushes.
10.
Fit
the commutator bearing
shield. Screw the starter
motor
together
with the two through bolts.
11.
Fit
the adjusting washers
and
the circlip on
the
shaft end. Check the axial dearance of the rotor.
If necessary, adjust with the washers until the play
agrees with the values in the
/IS pecifications".
12. Screw on securely the small casing over the shaft
end.
FITTING
1. Place the starter motor in position and secure it.
2.
Conn,
e ct the eleatric cables.
3.Fit the lead terminal on the negaNve
pol'
e stud of
the battery.
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