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6. Turn t he gearhox ups ide
dow
n. Press the insert
drift into p ress t
o
o
l
SYO 2831. Then pr,ess on
th
e
bearing
s
fo
r
th
e
in,
t ermedi
a te
shaft with the
press
tool, see Fig
. 4-30.
Fit
the clutch casing with a new
gasket
.
7. Fit selector
forks,
flanges and
sel,
e
ctorrails.
Make
sure that
,
t he
flang.e
for
the reve'rse
g'
e ar
fits
cor-
rectly in
the
gear lever. Fit the boHs
and
tension-
'ing pins. Use new pins.
8.
Turn
the
gea'rhox
with the rear
end
upwards.
Drive
fOirwards the int,ermediatesha.ft
so
that its
front
beolring
li,
e s against the
clutch
oasing. Fit
in
shims for
the intermediate
shaft
rear bearing
so that they
li'
e
evenlly with
or
up
to .05
mm
(.002"
)
under the
rear end (see A, Fig. 4-31 ).
9. Fit on the la
'
r ge speedomete'r gealr. Fit the rear
cover
wi th
a new gas ket. W hen fitting, compress
th
e
g'a
sket a nd e ns ure
th
at t he
intermed,
i
lOte shaft
has the correct
clearanoe
, .20-.25 mm
(.008-
Dl
O").
10. Press on the flange with tool SYO
1845.
Fit the
washeT
and nut. Tigh'fien the nut to a torque of
11
-
14 kgm
(80-11
O
Ib.ft.).
11
.
Place the
interlocking balls
,
a nd spnings in position.
Fit the gealrbox, cov,e'r and
gasket.
Fil
t the cover
over
the input
shaft. Fit also the release
bearing.
FITTING
Fitting of the gearbox
lis in
reve'r.se order to removal.
Filll
wi,
t h
oil.
4
:
11
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