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Volvo Manuals
Automobile
164, 1970
Service manual
Volvo 164, 1970 Service Manual
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
General
Type Designations
Dimensions and Weight
Type Plates
Lubrication
Servicing and Maintenance
Instructions for Oil Level Checking and Changing
Carburetors
Gearbox
Gearbox with Overdrive
Automatic Transmission
Final Drive
Steering Box Mechanical Steering
Instructions for Lubricating
Servo Steering
Checking the Brake Fluid Level
Checking the Oil Level
Lubricating Points on the Body
Hinges
Striker Plate
Door Lock with Guide Plate
Checking When Filling the Tank
Brake Fluid Container
Expansion Tank
Fluid Container
Instructions for Lubricating Chart
Symbols
Oil Changing Quantities
Other Lubricating Points
Table of Contents
Tools
Engine Stand
General Description
Repair Instructions
Removing the Engine
Installing the Engine
Oil Sump
Toois
Engine Description
Cylinder Block
Cylinder Head and Valves
Camshaft and Valve Tappets
Group 21. Engine
Positive Crankcase Ventilation
Dismantling the Engine
Cleaning
Assembling the Engine
Valve Grinding and Decarbonizing
Removing the Cylinder Head
Fitting the Cylinder Head
Replacing the Valve Guides
Replacing the Rocker Arm Bushes and Grinding the Rocker Arms
Adjusting the Valve Clearance
Pistons, Piston Rings and Gudgeon Pins
Measuring the Pistons
Piston Ring Fit
Assembling and Fitting the Piston and Connecting Rod
Connecting Pods
Gudgeon Pins
Replacing the Bushes
Straightening
Crank-Sham
Replacing the Crankshaft Rear Oil Seal
Main and Big-End Bearings
Grinding the Flywheel
Pilot Bearing for Clutch Shaft
Replacing the Oil Seal in Timing Gear Casing
Replacing the Timing Gears
Removing the Camshaft Gear
Removing the Crankshaft Gear
Fitting Camshaft Gear
Oll PUMP, RELIEF Valve
Oll Filter
G Roup 22. Lubricating System
Replacing the Oil Filter
Oil Pump
Oil Filter
Oil Filter Ready for Fitting
Repair Instructions
Oil Pump and Relief Valve
Removing the Oil Filter
Measuring Tooth Flank Clearance
Oilways
Fitting the Oil Pump
Fuel System Description
Float System
Cold Start Device and Fast Idle
Idling
Normal Running
Acceleration
Exhaust Emission Control System
Gas Evaporite Control System and Hot Start Valve
Air Cleaner
Fuel Pump
Periodical Check
Setting the Carburetor
Setting Without Co-Meter
Setting with Co-Meter
Fast Idle
Funnel for Exhaust Evacuation
Faulty Carburetor Function
Temperature Compensator
Cold-Start Device
Removing the Carburetors
Fitting the Carburetors
By-Pass Valve
Checking the Secondary Throttles
Cleaning the Floatchamber
Float Level
Replacing the Diaphragm
Replacing the By-Pass Valve
Replacing the Temperature Compensator
Replacing the Metering Needle
Damper Device
Flap Housing for Constant Air Temperature Device
Cleaning the Strainer
Checking Condition of Fuel Pump
Venting Filter
Cooling System Description
Sealed Cooling System
Fan Coupling
Cooling System Inner Circuit
Coolant System Outer Circuit
Water Pump
Topping up with Coolant
Draining the Cooling System
Filling Empty System with Coolant
Repair Instructions
Cooling System Leakage Check
Thermostat
Replacing the Radiator
Replacing the Water Pump
Electrical System
Battery Description
Alternator Description
Exploded View of Alternator
Alternator Inner Circuit
Alternator Output Curve
Special Instructions for on Alternator Equipment
Dismantling the Alternator
Removing the Alternator
Checking the Dismantled Alternator
Stator
Rotor
Replacing the Rectifier Diodes
BRUSH Holoer
Replacing the Bearings
Drive End Shield Bearing
Slip Ring End Bearing
Replacing Slip Ring End Shield O-Ring
Assembling the Alternator
Fitting the Alternator
Voltage Regulator Description
Voltage Regulator Function
Testing the Alternator and Voltage Regulator
Checking the Alternator Circuit
Testing the Battery
Checking the Voltage Drop
Fault Tracing
Starter Motor
Bosch Special Tools
Dismantling the Starter Motor
Removing the Lock Washer
Removing Adjusting Washers
Starter Motor with Bearing Shield Removed
Starter Motor with Brush Bridge Removed
Checking the Control Solenoid
Replacing the Brushes
Fitting the Self-Lubricating Bushes
Replacing the Field Windings
Testing the Rotor
Holding Device for Removing Field Windings
Ignition System Description
Ignition Coil
Distributor
Distributor Removing
Distributor Dismantling
Distributor Inspecting
Distributor Assembling
Removing the Circlip
Removing the Driving Collar
Replacing the Contact Breaker
Testing the Distributor in Test Bench
Ignition Setting
Lighting Description
Headlights
Replacing Headlight Insert
Replacing the Bulb
Fog Lights
Checking and Adjusting the Headlights
Parking and Directional Flasher Lights
Rear Lights
Number Plate Light
Side Flasher Lights
Other Electrical Standard Equipment
Directional Indicator System
Ignition Switch
Horn
Windshield Wipers
Windshield Washer
Switches
Control Relays
Luggage/Engine Compartment Lighting
Fuses
Brake Light Switch
Replacing the Directional Indicator Lever Switch
Replacing the Ignition Switch
Removing and Adjusting the Horn Ring
Removing the Switches
Dismantling the Windshield Wiper Motor
Fitting the Windshield Wiper Unit Complete
Replacing the Interior Light Bulb
Replacing Luggage or Engine Compartment Light Bulb
Replacing the Brake Light Switch
Instruments Description
Speedometer
Temperature Gauge
Warning Lamps
Charging
Directional Indicators
Removing the Combined Instrument
Replacing Control Lamps and Instrument Lighting Lamps
Full-Beam Headlights
Oil Pressure
Removing the Instrument Base Plate
Removing the Fixing Plate for Speedometer and Mileometer/Trip Meter
Checking the Speedometer Cable
Removing and Checking the Temperature Gauge
Removing and Checking the Fuel Gauge
Checking the Voltage Stabilizer
Wiring Diagram
Power Transmission
Rear Axle
Clutch Tools
Clutch Descriptions
Work Winch Can be Carried out with the Clutch Installed
Adjusting the Clutch Pedal Play
Replacing the Clutch Wire
Replacing the Clutch Pedal or Bushes
Removing the Clutch
Reconditioning the Release Components
Replacing the Input Shaft Pilot Bearing
Clutch Control, Right-Hand Steered Vehicle
Master Cylinder
Bleeding the Hydraulic System
Gearbox Tools
Gearbox Description
Gearbox Repair
Work Which Can be Carried out with the Gearbox Installed
Replacing the Oil Seal
Fixture for Removing Gearbox
Removing Intermediate Shaft Front Bearing
Removing Intermediate Shaft Rear Bearing
Dismantling the Mainshaft
Assembling the Gearbox
Overdrive Tools
Overdrive Description
Direct Drive Position
Overdrive Position
Relief Valve
Function with Direct Drive
Overdrive in Function
Checking the Oil Pressure
Replacing the Solenoid and Operating Valve
Checking and Replacing the Relief Valve
Removing the Overdrive
Cleaning the Orifice Nozzle
Checking and Replacing the Check Valve
Cleaning the Filter
Dismantling the Overdrive
Inspecting the Overdrive
Removing the Front Casing
Dismantling the Clutch Unit
Assembling the Overdrive
Assembling the Rear Casing
Assembling the Clutch Unit
Fitting the Overdrive
Assembling and Fitting Front Casing
Automatic Transmission BW-35 Tools
The Torque Converter
Mechanical Power Transmission System
Planetary Gear
Clutches
One-Way Clutch
Oil Cooler
Checking the Fluid Level
Oil Cooler Connections
Removing and Fitting the Control System
Adjusting the Selector Controls
Adjusting the Throttle Cable
Adjusting the Starter Inhibitor Switch
Adjusting the Front Brake Band
Adjusting the Rear Brake Band
Air Pressure Checks
Front Clutch and Governor Feed "A"
Rear Clutch "B"
Front Servo "C"
Rear Servo "D"
Gearbox with Converter
The Valve Bodies Assembly
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SERVICE
MANUAL
VOLVO 164 1970
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