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SVD 28
SVD 2852
VOLVO
103230
Fig.
4-28.
Fitting the ball bearing on the
input
shaft
cli
p
wh,
i ch
fits we
il
into the
groov,
e
on
.
t he shaft
and
fitt the
6rcl
ip.
4. Fit
l
st speed
gea1
r whee
l with
nee
dl
e
bem·
i
ng a
nd
synchronizing
cone 'On the ma ins haft. Fit
on liftin
g
tool
SYO
2829.
ASSEMBLlNG THE GEARBOX
l
.
Press the oi·1 seals on to the front and rear covers
with drift SYO 2851 ond SYO 1801 as weil as SYO
2412.
P'ress the ball bearing on to the input shaft
with
t
he help of the cushioning ring SYO 2852
and drift SYO 2851, see 4-28. Try out a 6rclip
which fits weil
in~o
the groove and fit the circlip.
2. PIO'oe the gem
I,
e ver for the reverse shaft on to
the bea'ring pin in the gearbox
hous.
i ng. Fit the
reverse gear and the reverse gear shaft. T,he
re-
verse
g,
e ar shaft should
li,
e level with the ·rear end
of the ,housing or a maximum .2 mm (.08") helow.
Fig
.
4-29.
Fitting the main
sha
ft rear bearing
4 :
10
VOLVO
103
112
Fig. 4-30.
Fitting
intermediate
shaft bearing
A.
I
nse
rt
drift
VOLVO
103
113
3.
Place
the
intermed ia te shaft i
'
n
the
botto
m of the
gearb ox ho using. Fit
th
e ma
inSlhaft
,
i
n the
hou s·in
g.
Tl
a ke
off th
e
li
ft
in
g
tool
and place the
th rust
washer on
to
the ma
inshaft.
4. Fit
th
e rear ba
ll bea;ring on to
the
main shaft.
Fit
press
tool
SYO
2831
over
the
bear
in
g
and th
e
main $lhaft
a
s shown in Fig. 4-29.
Press
the bearing
on to the
shaft.
If
the
bearing does not locate in
the housing, the spindl,e on
~ool
SYO 2831 oan
be screwed out and a flat iron piece plac·ed
bet-
ween this and the front end 'Of the housing. The
beoring can then be pr·ess·ed into position with
the tool.
5.
Fiit the needle
bear
ing in the input shaft. Install
the loose synchronizing cone in the synchronizer
for the 3rd-4th spe,eds. Plaoe it correctly so that
the flanges take up in its grooves. Push the input
shaft into the housing and on
,
t he pin of the main-
shaft.
Fig. 4-31.
Clearance for intermediate shaft
A
=
.
O~
.
05
mm
(.002")
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