Work Winch Can Be Carried Out With The Clutch Installed; Adjusting The Clutch Pedal Play; Replacing The Clutch Wire; Replacing The Clutch Pedal Or Bushes - Volvo 164, 1970 Service Manual

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REPAI R I NSTRUCTIONS
WORK WHICH CAN BE
CARRIED OUT
WITH
THE CLUTCH INSTALLED
ADJUSTING
THE CLUTCH PEDAL PLAY
Correct
du,
t ch pedal play is obtained by adjusting the
release lever so that on
left-
hand
steered
vehicles
a
play of 4-5
mm
(.16-.20"
),
A
in
Fig.
4-3, is
obtained.
Play
·is
adj·usted
by
un
screwing
or
screwin
g
in the fork
(3)
on the clutch wire.
If
this adjustment is insufficient,
Fig.
4-3.
Release
lever
play
A
=
4-5 mm
(.16-.20")
l.
Adjusting
nuts
2.
Lock
nut
3.
Fork
8---+~---#------+'
7
6
5--rY----+++~~
4
_--l---\---tl-Ki17;;:JJl
3
----~-kf-.:....:.=I.
9
10
11
12
2
~--13
1. Rubber bushing
2.
Washer
3.
Nut
4.
Lock
was
her
5.
Washer
4:2
Fig. 4·4.
Pedal carrier
6.
Rubber stop
11. Peda I shaft
7. Clutch
wire
12.
Bolt
8.
Stop
bracket
13.
Clutch pedal
9. Bracket
la.
Bush
for exampl·e, because of replocement of the clutch
wire, the sleeve attachment to
,
t he clutch casing
is
moved
by
means
of the
nuts (l).
For
right-hand
steered vehicles, the corresponding
play
sho
uld
be
2-3
mm
(.08-.12"
)
and adjustment
is
made
by aHering the
length
of the thrust rod.
REPLACING THE
CLUTCH
WIRE
l. Unhook
the ,return spring for the release
lever.
Disconnect the wire from
the
lev·er.
2. Unscrew
th
e
rear
I
nut and remove
I
t he wire
sleeve
from
the
.d
utch
casing.
3.
Disconned the
wir·
e
from
the
clutch pedal.
Un
-
screw the nut for the wire
sleeve
and
remove
the
wire.
4.
Fit
the new wire in reverse order to
removal.
Adjust the pedal play.
REPLACING THE CLUTCH PEDAL OR BUSHES
The description given below
.is
applioab
l,
e
if it con-
cerns
either
the
replacement
of the
!pedal
or of the
bushes.
l. Release the bolts
a.nd
remove the
s,
t op bracket
for the pedal.
2. Unhook the wir·e from the pedal. Remove the cir-
clip and
lift
off the pedall.
3. Drive out
rrhe
old bushes with a
sui,
t able drift.
Press
in
the new bushes. Lubricate them
w.ith
girease.
4.
If
the pedall
shaft
is worn, replace it.
It is
fixeld
by means of a bolt.
5. Place the pedal on the shaft and fit
thecirclip.
6. Hook on the wire to the pedal. Fit the stop
bmc-
ket. Adjust the pedal
play.
Fig
.
4-5.
Removing the clutch

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