Repair Instructions; Removing The Engine - Volvo 164, 1970 Service Manual

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REPAIR INSTRUCT IONS
VO LVO
Fig.
2-8.
Lift
in
g out t he
engine with lifting
too
l
SVO 2810
360
REMOVING THE ENGINE
l.
Remove
the gear 4ever.
2. Disconneot the poS'itive
leod
from the battery.
Empty
the
coolant.
3.
Remove the bonnet (hood) from
the
hinges.
4.
D,isconneot the hose for the eXlpansion
tank
as
weil
as
the lower
radiator
hose from
the
rad
iator.
R
,emov'
e the upper
radia,
f or hoS'e
from
if'he
engine
and finaillythe
'radiator
and f'an
casing.
5. Remove the distributor
cap and
the ignition leads
from
~he
spark pl'ug's.
Remove th
e
e·lectric
cable
from the distrihutor. Remove -the igniif'ion
coil and
place i,t to the side.
6. Disconnect the fuel hose from the pump and
plug the hose. Remove
the
electric cables from
the starter motor.
7. Remove the ai,r
de·
a ner
cover
and I·if,tit
forwa,rds
together with t,he aHaehed hoses.
~emove
the
e,lectr.ic cables from the alternafor and also the
temperatu're and oil pressure teH-tale
uni,
t s.
8. Remove the preheating plate and the aHaching
nuts for
I
t he ·exhaust manifold f1ange.
9. Remove the throttle controi shaft f,rom the pedal
shaft, ,Iini< rads and brack,et. ~emove the choke
wire from the carbu'rettor and
,
t he vacuum hose
for The
brake servo from the manifoid.
Dis-
connect the water hoses for the
hea!
t er element
from
Ithe
eng'ine.
10. Fit 'Iifting al1m SYO 2811 -to the firont end of the
engine as shown in Fig. 2-9 and Nfting arm SYO
2812
'
o n .the engine reor end as
,
s hown in Fig.
2-10.
J'ack up the vehicle with four blocks.
2:4
Fig.2-9.
Lifting
lug
SVO 2811 on engine front end
VO
L
VO
I03:h'
11.
Remove the
lowe'r
nuts from
the eng
in
e front
mounting s. Fit
,
t he engine
I'ifting
lJInit
with
lifting
beam SYO 2810 and
move the
block runner
to
the rear end
of the 'I,ifting
heam,
see
Fig.
2-8. (Use
a nut pu,lller for
tliis adjustment.)
12. Remove the propell,er
sha,
f
,t
from
the
gearbox.
Disconneot
the
earth
(ground)
,
c
abl'
e from
the
en-
gine and ,the electric
·
c ables
·from the
gearbox and
ove,rdriv,e.
Remove
the
speedometeJ
r
hose.
13.
R
,
e move
the
exhaust pipe
clamp from
,
t he braeket.
Remove the gearbox member
and
the
rubber
black and braeket from
the 9'ea'rbox.
14.
Remove the
olukh
wi're
pin
from the lever and
the clutch wire
sleeve from
the
oIu,
t ch
casing.
VO
L VO
Fig
.
2-10.
Lifting
arm SVO
2812
on
rear end of
engin~03362

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