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Volvo 240 Owner's Manual
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Volvo 240 Owner's Manual

U.s.a. & canada
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See also: Service Manual , User Manual
Volvo 1990 240 Model
Essential Information
Please take the time to fill out the forms on this page. When completed, these forms will provide
information essential to the proper servicing and ordering of parts for your Volvo.
Owner
Name_________
Address_______
City, State____Zip/Code_____
Tel. No________
Notice:
Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the
certification labels attached to the door opening sheet metal and on the left wheel housing in the engine
compartment. For further information regarding these regulations, please contact your dealer.
Vehicle Information (see "Label information" section)
Vehicle License Number_____
Vehicle Identification Number (VIN)_____
Service Designation Number_____
Engine Designation_____ See "Specifications" section
Color Code_____
Upholstery_____
Tire designation_____ See "Tires" section
Vehicle Capacity_____
VOLVO NORTH AMERICA CORPORATION
Contents
Important
file:///K|/ownersdocs/1990/1990_240/90240_00.htm (1 of 4)12/30/2006 8:25:01 AM
1990 VOLVO 240 Owner's Manual
U.S.A. & Canada

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Summary of Contents for Volvo 240

  • Page 1 Tel. No________ Notice: Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the certification labels attached to the door opening sheet metal and on the left wheel housing in the engine compartment. For further information regarding these regulations, please contact your dealer.

  • Page 2: Instruments

    2 This manual deals with the operation and care of your Volvo Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your Volvo, an automobile designed with your safety and comfort in mind. To ensure your satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions, and maintenance requirements/recommendations in this manual.
  • Page 3 Despite our strongest recommendations, and your best intentions, not wearing a seat belt is like believing "It'll never happen to me!". Volvo urges you and all adult occupants of your car to wear seat belts and ensure that children are properly restrained, using an infant, car or booster seat determined by age, weight and height.
  • Page 4 The double-sided tape on the back of the tag can be used to secure it safely. In the event the original keys are lost, duplicates may be ordered from your Volvo dealer. Number tag...
  • Page 5 Volvo 1990 240 Model pg. 6 240 DL Sedan pg. 7 Before you drive pg. 8 Instruments and controls pg. 10 Instruments pg. 11 Warning lights pg. 12 Clock, ambient temperature gauge pg. 13 Oil pressure gauge, voltmeter pg. 14 Ignition switch, turn signals pg.
  • Page 6 Volvo 1990 240 Model pg. 34 Hood release, long load storage pg. 35 Rear/side view mirrors pg. 36 Interior light, sun roof, fuel tank cap pg. 37 Rear seat (wagon) pg. 38 Tailgate (wagon) pg. 39 Cargo compartment (wagon) pg. 40 Front seats pg.

  • Page 7: Table Of Contents

    Volvo 1990 240 Model 5 Instruments 10 6 Wiper/washer, tailgate window wiper/washer (wagon) 16 7 Starting (ignition) switch/steering wheel lock 14 8 Air louver 23 9 Radio location 25 10 Air louver 23 11 Glove box - 12 Air louver 23...
  • Page 8 Volvo 1990 240 Model A Clock B Direction indicator (green) C Speedometer In kilometers and miles per hour (U.S. models) In kilometers per hour (Canadian models) D Odometer Total reading in miles (U.S. models) Total reading in kilometers (Canadian models) E Temperature gauge The gauge pointer should remain inside the black range during normal operation.
  • Page 9 Volvo 1990 240 Model N Trip odometer O High beam indicator (blue) P Parking brake reminder light (red) Q Brake failure warning light (red) R Bulb failure warning light (yellow) S Overdrive OFF indicator light (yellow) (automatic transmission models) Shift indicator light (yellow)
  • Page 10 Volvo 1990 240 Model pg. 11 Warning lights The warning lights described on this page should never be on when driving When the ignition is turned on, and before the engine starts, all of the warning lights should be on to test the function of the bulbs.
  • Page 11 If the light comes on (or stays on after the vehicle has started), the SRS diagnostic system has detected a fault. Take the car to an authorized Volvo dealer for an inspection of the system. See the SRS section for more information.
  • Page 12 Volvo 1990 240 Model If the light comes on (or stays on after the vehicle has started), the Engine Check diagnostic system has detected a fault. Drive to an authorized Volvo dealer for inspection. Ambient temp. gauge (accessory) Quartz crystal clock...
  • Page 13 Volvo 1990 240 Model The gauge pointer must not go down to the red should be within the black field. field while driving. Should the pointer point to the upper or lower red Do not continue to drive the car with the pointer in field when driving, this may indicate some fault in the red zone.

  • Page 14: Starting (Ignition) Switch/Steering Wheel Lock

    Volvo 1990 240 Model pg. 14 Starting (ignition) switch, Turn signals Starting (ignition) switch/steering wheel lock O Locked position: remove the key to lock the steering wheel. I Intermediate position: certain circuits (heater blower, cigarette lighter, accessories, etc.) on. II Drive position: key position when engine is running.
  • Page 15 Volvo 1990 240 Model Turn signals 1 Signal lever engaged for normal turns. Note: A defective turn signal bulb will cause turn signal indicator and remaining signal lights to flash more rapidly than normal. 2 Lane change position. In maneuvers such as lane changing, the driver can flash the turn signals by moving the turn signal lever to the first stop and holding it there.
  • Page 16 Volvo 1990 240 Model Rear fog lights The rear fog lights are considerably brighter than the normal tail lights and should be used only when atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the daytime or nighttime visibility of other vehicles to less than 500 ft.
  • Page 17 Volvo 1990 240 Model starting (ignition) switch is switched on. A chime will sound if the starting (ignition) key is in the switch lock when the door is open. The chime goes off when the driver's door is closed. If the headlight switch is in position , all lights will go out when starting (ignition) switch is switched off.
  • Page 18 Volvo 1990 240 Model With switch in this position, the wipers will make a stroke approx. every seventh second. 2 "Single stroke" position Switch returns automatically when released. 3 Wipers, low speed 4 Wipers, high speed 5 Windshield wiper/washer The wiper will make 2-3 complete stroking cycles after the lever is released Tailgate window wiper/washer, wagon Operated by the switch at the end of the windshield wiper/washer operating lever.
  • Page 19 Volvo 1990 240 Model Adjusting washer nozzles The fluid spray may be adjusted by carefully inserting a needle into the metal nozzle an rotating nozzle to desired position. 4-8" = 10-20 cm. 12" = 30cm. pg. 17 Cruise Control Cruise Control (optional on certain models) The cruise control switches are located on the turn signal switch lever.
  • Page 20 Volvo 1990 240 Model NOTE: the cruise control cannot be engaged at speeds below 22 mph (35 km). 3. Depress SET SPEED switch (2). Operating brake pedal or clutch pedal (where applicable) This will automatically disengage the cruise control. Previously selected cruise speed is retained in the memory and by momentarily setting the switch to RESUME position that speed will be re-engaged.
  • Page 21 Volvo 1990 240 Model pg. 18 Washer fluid reservoir, Rear window demister, Hazard warning flasher Washer fluid reservoir The washer fluid reservoir for the windshield and tailgate washer (wagon) is located in the engine compartment and holds approx. 0.8 US gals = 3.2 liters.
  • Page 22 Volvo 1990 240 Model cleaner, otherwise damage to the printed circuit will occur. Hazard warning flasher The four-way flasher should be used to indicate that the vehicle has become a traffic hazard. Note: Regulations regarding the use of the hazard warning flasher may vary from state to state.
  • Page 23 Volvo 1990 240 Model Seat heaters The front seats are equipped with electrically-heated backrests and seat cushions. The switches engage the heating which then is thermostatically controlled. It switches on automatically when the temperature drops below 60°F (15°C) and switches off at approx. 95°F (35°C).
  • Page 24 Volvo 1990 240 Model Ash trays To remove the ash trays depress the center spring and remove. pg. 21 Electrically-operated windows Electrically-operated windows (standard on certain models) The electrically-operated windows are controlled by switches set in the door arm rests. All the windows can be controlled from the driver's arm rest as shown in the above illustration.
  • Page 25 Volvo 1990 240 Model Warning: Remove the starting (ignition) key from the car when children are left alone in the car. Cut-out switch for rear-door electrically-operated windows If the car is equipped with rear-door power windows, this function can be disabled by a switch located on the driver's door armrest.
  • Page 26 Volvo 1990 240 Model pg. 22 Heating and ventilation Heating system 1 TEMP Left = cool Right = warm FLOOR Out = no air to floor In = full flow Defrost Out = low volume air flow to defroster In = full flow REC (recirculation) To be used only on cars equipped with air conditioning.

  • Page 27: Air Louver

    Volvo 1990 240 Model Blower motor Has 4 speeds and is shut completely off when the knob is turned to the left. 6 Air louvers - dash The air flow through the louvers is decreased when the (2) and/or (3) controls are depressed.
  • Page 28 Volvo 1990 240 Model If not using air conditioning, the recirculation feature should not be used in humid climates and at temperatures above +23°F (-5°C). Air louvers - dash A Closed B Open C Directing air flow horizontally D Directing air flow vertically pg.
  • Page 29 The air conditioner will dehumidify the air inside the vehicle. Have your Volvo dealer check the system for correct operation yearly. The air conditioning system should be operated periodically to ensure trouble-free performance year round.
  • Page 30 Operating instructions are contained in the manuals associated with each model. These manuals are placed in the cars when the equipment is installed. Your Volvo Dealer will be able to assist you with any questions regarding the operation of this equipment.
  • Page 31 Volvo 1990 240 Model Contents Top of Page file:///K|/ownersdocs/1990/1990_240/90240_05.htm (6 of 6)12/30/2006 8:25:03 AM...
  • Page 32 26 Child safety Child safety Volvo recommends the proper use of restraint systems for all occupants, including children. Remember that regardless of age and size, a child should always be properly restrained in a car. Restraint systems for children are designed to be secured in the vehicle by lap belts or the lap portion of a lap-shoulder belt.
  • Page 33 A specially designed and tested safety cushion for this purpose can be obtained from your Volvo dealer. If necessary, an extra seat is available for use in the luggage compartment of station wagon models. This seat is designed for two children, each up to 80 lbs.
  • Page 34 Volvo 1990 240 Model Place the top tether anchorage plate as shown in the illustration. Using the M8 bolt, tighten securely, to 16 i 2.5 ft. lbs. Place the plastic trim plate over the anchorage plate, if desired. WARNING! Child Restraint Anchorages are designed to withstand only those loads imposed by correctly fitted Child Restraints.
  • Page 35 Volvo 1990 240 Model Two lights will be illuminated for 4-8 seconds after the starting (ignition) key is turned to driving position. One light is located in the instrument cluster and one in the console between the front seats. A chime will sound at the same time if the driver has not fastened his seat belt. The front and rear outboard seats are provided with self-retracting inertia-reel belts.
  • Page 36 Volvo 1990 240 Model pg. 29 Seat belts Seat belts, manually adjustable The center rear seat belt is manually adjustable. It should always be adjusted to the correct length. To lengthen, angle the buckle as shown in the upper illustration and pull the belt through.
  • Page 37 As an enhancement to the three-point seat belt system, your Volvo is equipped with a Supplemental Restraint System (SRS). The Volvo SRS consists of a drivers side air bag with a driver's side knee bolster. The system is designed to supplement the protection provided by the three-point seat belt system.
  • Page 38 When installing any accessories make sure that the SRS system is not damaged. Do not attempt to service any component of the SRS yourself. Attempting to do so may result in serious personal injury. If a problem arises, take your car to the nearest authorized Volvo Dealer for inspection as soon as possible.
  • Page 39 WARNING! If the SRS warning light stays on after the engine has started or if it comes on while you are driving, drive the car to the nearest authorized Volvo Dealer for inspection as soon as possible. ATTENTION! SRS VEHICLE! THIS CAR IS EQUIPPED WITH A SUPPLEMENTAL RESTRAINT SYSTEM.
  • Page 40 Volvo 1990 240 Model Should you have any questions about the SRS system, please contact your authorized Volvo Dealer or the Consumer Affairs Department: In the U.S.A. In Canada: Volvo Cars of North Volvo Canada Ltd. America 175 Gordon Baker Road...
  • Page 41 Volvo 1990 240 Model pg. 32 Doors and locks, Child safety lock Unlocking front doors Both front doors can be unlocked by using the starting (ignition) key. Turning the key 1/4 turn counter- clockwise (right door: clockwise) lifts the lock buttons on the window ledge and the door can be opened by pulling the handle.
  • Page 42 Volvo 1990 240 Model NOTE: The driver's door can only be locked using the key. The lock buttons should not be In the down (locked) position during driving. In case of an accident, this may hinder rapid access to the occupants of the vehicle.
  • Page 43 Volvo 1990 240 Model Trunk lid The trunk lock is incorporated in the central locking system. This means that you can either lock or unlock the trunk by means of the drivers door lock. You can also operate the trunk lock directly with the owner's key even if the vehicle is centrally locked.
  • Page 44 Volvo 1990 240 Model To reconnect the lock to the central locking system: Withdraw key in vertical position Trunk light A Light always off. B Light on when trunk lid is open. pg. 34 Hood, Long load storage To open the hood...
  • Page 45 Volvo 1990 240 Model Pull the release handle (located under the left side of the dash). Lift the hood slightly, insert a hand under the center line of the hood and depress the safety catch handle. Open the hood. Check that the hood locks properly when closing.
  • Page 46 Volvo 1990 240 Model Max. length of load 6 1/2 ft = 2 m. Max. weight of load 33 lbs. = 15 kg. WARNING! Take care when loading/unloading the vehicle. Always turn off the engine and apply the parking brake. Place automatic transmission gear shift selector in position P (Park). This will prevent accidental movement of the gear shift selector to position D (Drive).
  • Page 47 Volvo 1990 240 Model pg. 35 Rear/side view mirrors Rear view mirror A Normal position B Night position, reduces glare from following headlights Side-view mirrors A Adjustment up/down B Adjustment sideways file:///K|/ownersdocs/1990/1990_240/90240_08.htm (1 of 4)12/30/2006 8:25:04 AM...
  • Page 48 Volvo 1990 240 Model Power mirrors A Adjustment up/down B Adjustment sideways Avoid using ice scrapers made of metal as they can easily scratch the mirror surface. WARNING! The mirrors should always be adjusted before driving. Objects seen in the wide angle right side view mirror are closer than they appear to be.
  • Page 49 Volvo 1990 240 Model 1 Light always on. 2 Light always off. 3 Light is on when either of the front or rear doors are opened. The wagon model has a slightly different kind of interior lamp housing. On certain models a time delay device illuminates the interior light for approx. 15 seconds after closing the driver's door.
  • Page 50 Volvo 1990 240 Model Refueling file:///K|/ownersdocs/1990/1990_240/90240_08.htm (4 of 4)12/30/2006 8:25:04 AM...
  • Page 51 Volvo 1990 240 Model pg. 41 Operating the car Service inspection Break-in period Driving economy, shift indicator light Starting the engine Manual transmission Automatic transmission Emergency towing Towing information Trailer hauling Automatic transmission, brake system Catalytic converter pg. 42 Break-in period, Service inspection...
  • Page 52 Volvo 1990 240 Model (80 km/h) gear (110 km/ gear (130 km/ gear 600 - 1,200 miles (1,000 - 2,000 km) 25 mph (40 km/h) 1st gear 2nd gear 40 mph (65 km/in) 3rd gear 60 mph (100 km/h) 4th gear...
  • Page 53 600 - 1,200 mile maintenance service To ensure proper operation the car should be taken to a Volvo dealer between the first 600 - 1,200 miles (1,000 - 2,000 km) for a maintenance service. The oil in the engine, manual transmission and rear axle will then be changed.
  • Page 54 (manual transmission models only) The Volvo shift indicator light (S.I.L.) is a device designed to help you get even better gas mileage from your Volvo car. Studies have shown that the best fuel economy is obtained by shifting gears at low engine rpm and high relative engine load.
  • Page 55 Volvo 1990 240 Model Note: Remove foot completely from the clutch pedal after each gear change when programming the control unit. pg. 44 Starting the engine To start the engine; 1 Enter the car and check that the seat is adjusted properly. Make sure that the brake (and clutch) pedal can be depressed completely.
  • Page 56 Volvo 1990 240 Model Contents Top of Page file:///K|/ownersdocs/1990/1990_240/90240_09.htm (6 of 6)12/30/2006 8:25:05 AM...
  • Page 57 Volvo 1990 240 Model pg. 45 Manual transmission 5-speed manual transmission Depress the clutch pedal fully when changing gears. Remove the foot from the clutch pedal after every gear shift. See "Shift indicator light" section for more information on economical use of the manual transmission.
  • Page 58 Volvo 1990 240 Model Shift positions P park D drive R reverse 2 intermediate N neutral 1 low The gear selector can be moved freely between D and 2. Selections of other positions are obtained by depressing the selector knob prior to moving the selector.
  • Page 59 Volvo 1990 240 Model D Drive D is the normal driving position. Upshift and downshift of the forward gears occurs automatically and is governed by acceleration and vehicle speed. 2 Intermediate position Upshift and downshift of first two gears (low and intermediate) occurs automatically.
  • Page 60 Volvo 1990 240 Model Button on gear selector knob and indicator light symbol. Disengaging 4th gear The transmission will engage 4th gear automatically after upshifting through first, second and third gears unless the disengagement button on the side of the gear knob is pushed.
  • Page 61 Volvo 1990 240 Model 1. Enter the car and check that the seat is adjusted properly. Make sure that the brake pedal can be depressed completely. Move the seat closer if necessary. 2. Fasten the seat belt. 3. Apply the parking brake if not already set. Depress the brake pedal with your right foot.
  • Page 62 Volvo 1990 240 Model Precautionary steps to observe when towing Please check with state and local authorities before attempting this type of towing as vehicles being towed are subject to regulations regarding maximum towing speed, length and type of towing device, lighting, etc.
  • Page 63 Volvo 1990 240 Model Contents Top of Page file:///K|/ownersdocs/1990/1990_240/90240_10.htm (7 of 7)12/30/2006 8:25:05 AM...
  • Page 64 When preparing for trailer hauling, observe the following: Use a trailer hitch which meets Federal Safety Standards for rear end collisions (FMVSS 301 -75). For trailer weights exceeding 2,000 lbs (908 kgs) use only a trailer hitch offered as a Genuine Volvo Accessory.
  • Page 65 It is recommended to use tires of the same make and dimensions on all four wheels. Warning: Do not mix radial ply and bias ply tires as this will adversely alter the vehicle handling characteristics. Roof rack Permanent and removable roof racks are available from Volvo Accessories. file:///K|/ownersdocs/1990/1990_240/90240_11.htm (2 of 6)12/30/2006 8:25:06 AM...
  • Page 66 When driving with heavy trailers, it is recommended that an additional oil cooler be installed. This applies especially when driving under severe conditions e.g. mountain driving or prolonged driving at high speeds without breaks. The additional oil cooler is available as a genuine Volvo accessory. Regarding oil change, see section titled "Transmission oil".
  • Page 67 Reservoir empty: do NOT drive. Tow car to shop for check/repair of brake system. Reservoir not empty: proceed immediately and with caution to a Volvo dealer for an inspection of the brake system. Severe strain on the brake system The brakes will be subject to severe strain when driving in mountains or hilly areas.
  • Page 68 Volvo 1990 240 Model pg. 52 Catalytic Converter Catalytic Converter Cautions Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or ignition systems, may cause unusually high converter temperatures. Do not continue to operate your vehicle it you detect engine misfire, noticeable loss of power or other unusual operating conditions, such as engine overheating or backfiring.
  • Page 69 Volvo 1990 240 Model transmission by pushing or towing . CAUTION: Unleaded fuel is required for cars with catalytic converter. A label on the instrument panel and rear fender, near the filler inlet, will remind owners and filling station attendants of this requirement.
  • Page 70 Volvo 1990 240 Model pg. 53 Service and maintenance Maintenance services Service requirements Engine B230F Fuel requirements Engine fluids Engine oil, Oil/oil filter change interval Cooling system Servicing Transmission oil Rear axle, power steering, brake fluid Lubrication Coolant Alternator, jump starting...
  • Page 71 Your Volvo has passed two major inspections before it was delivered to you, according to Volvo specifications. When driven 600 - 1,200 miles (1,000 2,000 km), your car should be brought to the Volvo dealer for a maintenance service. Engine, manual transmission and rear axle oils, will be changed at this time.
  • Page 72 You will be required to pay for labor and material used. Refer to your "Warranties and Maintenance Records Manual" for further details. In accordance with Federal Regulations, your Volvo is warranted to meet certain Emission Performance Standards. Refer to your Warranty Information Manual for detailed information concerning:...
  • Page 73 Volvo 1990 240 Model EMISSIONS SYSTEM MAINTENANCE Engine oil and oil filter Cooling system hoses and connections Engine drive belts Torque manifold nuts Valve clearance Timing belt R (3) Vacuum fittings, hoses and connections Air cleaner filter Idle RPM Fuel system cap,...
  • Page 74 1) See section "Engine Oil" for detailed information. 2) For services beyond 60,000 miles (96,000 km), consult your Maintenance Service Chart. 3) Recommended, but not mandatory to maintain Volvo emission warranty. 4) Does not pertain to B230F/EGR. 5) B230F/EGR inspect every 10,000 mile (16,000 km).
  • Page 75 Volvo 1990 240 Model ENGINE Engine coolant Fuel (line) filter PCV nipple (orifice) Ventilation hoses EGR valve Battery condition BRAKES Inspect brakes, replace components as necessary Change brake fluid STEERING Tire wear (align front end if needed) Check power steering...
  • Page 76 Volvo 1990 240 Model Trunk, hood hinges and latches 1) For services beyond 60,000 miles (96,000 km), consult your "Maintenance Service Chart". Contents Top of Page file:///K|/ownersdocs/1990/1990_240/90240_12.htm (7 of 7)12/30/2006 8:25:07 AM...
  • Page 77 Volvo 1990 240 Model pg. 58 Servicing Engine The following items should be checked weekly Description by the owner. (This only takes a few moments.) on page Engine oil level 61 Brake fluid 72 Radiator coolant level 74 Tire pressures (including spare) 82, 103...
  • Page 78 60 Fuel requirements Unleaded Fuel Each Volvo has a catalytic converter and must use only unleaded gasoline (as specified on the instrument panel and by a label near the filter inlet). U.S. and Canadian regulations require that pumps delivering unleaded gasoline be labeled "UNLEADED". Only these pumps have nozzles which fit your car's filler inlet.
  • Page 79 Volvo 1990 240 Model If it is not clear whether the fuel contains such additives, ask the station operator for further information regarding the detergency of their gasolines. Gasoline Containing Alcohol Some fuel suppliers sell gasoline containing alcohol without advertising the presence of alcohol. If you are not sure whether there is alcohol in the gasoline you buy, check with the service station operator.
  • Page 80 Coolant Maintain fluid level between MAX and MIN marks on expansion tank. Mixture of 50 percent Volvo antifreeze type C (blue-green) or similar and 50 percent water should be used. See "Coolant" section. file:///K|/ownersdocs/1990/1990_240/90240_13.htm (4 of 9)12/30/2006 8:25:08 AM...
  • Page 81 Volvo 1990 240 Model Brake fluid Without removing the cap, check that the level is above the MIN mark. Brake fluid DOT 4. See "Brake fluid" section. Battery Check level in conjunction with normal service or once a year. Electrolyte level 1/4" - 3/8"(5-10 mm) above plates.
  • Page 82 Oils with designations SO/CD, SF/CC and SF/CD comply with these requirements. Viscosity (stable ambient temperatures): Volvo recommends the use of energy-conserving oils. Look for the API label. Synthetic or semisynthetic oils may be used if their specifications comply with the oil quality requirements.
  • Page 83 Note: SAE 15W/40 must not be used at low ambient temperatures; see viscosity chart. Volvo recommends the use of oils with the American Petroleum Institute (API) label. This label certifies that the oil conforms to the applicable standards and specifications of the API.
  • Page 84 Volvo 1990 240 Model Changing coolant Every two years or 30,000 miles (48,000 km) the cooling system should be drained, flushed and refilled. Remove the expansion tank cap. Open the drain cock on right side of the engine block and disconnect the lower radiator hose.
  • Page 85 Volvo 1990 240 Model Check all cooling system hoses and connections for defects or deterioration of hoses and loose clamps or fittings. Drive belts The belt tension can be checked by depressing the fan belt at a point midway between the alternator and fan pulleys as illustrated.
  • Page 86 Volvo 1990 240 Model pg. 64 Service requirements Engine Mechanical Components Torque manifold nuts The manifold nuts should be torqued at the 600-1,200 mile (1,000-2,000 km) inspection. A loose manifold could alter air/fuel ratio and cause an increase in emission and/or poor driveability.
  • Page 87 Volvo 1990 240 Model pg. 65 Servicing Engine Fuel System The fuel injection system is all-electronic and is microprocessor controlled. It can continually compensate for variations in engine load, speed and temperature to give the best economy and power. The most unique feature of the system is the air mass meter which measures the mass of the inducted air instead of the volume.
  • Page 88 The filter cannot be cleaned and should always be replaced with a new one. Checking and adjusting idle speed Your Volvo is equipped with an electronically controlled idle speed system that requires no period checking or adjustment. Lamda-sond (oxygen sensor) system This is an emission control system designed to reduce emissions and improve fuel economy.
  • Page 89 Volvo 1990 240 Model Oxygen Sensor On the B230F engines, the oxygen sensor (Lambda-sond) is electrically heated. The use of a PTC (Positive Temperature Coefficient) element to heat the Lambda-sond ensures a shorter warm up time and continuous operation at its working temperature.
  • Page 90 Volvo 1990 240 Model Crankcase ventilation The engine is provided with positive crankcase ventilation (PCV) which prevents crankcase gases from being released into the atmosphere. Instead, the crankcase gases are admitted to the intake manifold and cylinders. B230F 1. PCV nipple 2.
  • Page 91 Volvo 1990 240 Model Evaporative control systems Vehicles intended for the North American market are equipped with a fuel vapor evaporative control system, which prevents gasoline fumes from being released into the atmosphere. The system is comprised of an expansion chamber in the fuel tank, a roll-over valve on the cross member in front of the fuel tank, and a charcoal canister with built-in vacuum valve.
  • Page 92 Volvo 1990 240 Model WARNING! The ignition system operates at very high voltages. Special safety precautions must be followed to prevent injury: Always turn the ignition off when: connecting engine test and diagnostic equipment to the vehicle (timing light, tach-dwell tester, ignition oscilloscope, etc.).
  • Page 93 Volvo 1990 240 Model pg. 70 Manual transmission Manual transmission with overdrive, M47 II Capacity: 1.6 US qts 1.5 liters. Fluid type: Automatic Transmission Fluid Type F Replace: at 600-1,200 mile (1,000-2,000 km) service only. The oil level should be up to the level/filler plug.
  • Page 94 Volvo 1990 240 Model Automatic transmission Capacity: 7.8 US qts (7.4 liters) Fluid type: Automatic Transmission Fluid type Dexron II D. Replace: every 20,000 miles (32,000 km). A Cold transmission: oil temperature = + 105°F ( + 40°C) . This is a normal temperature for the transmission after idling for about 10 minutes.
  • Page 95 Capacity: 1030 1.4 US qts 1.3 liters 1031 1.7 US qts 1.6 1iters Oil type: API GL-5 (MIL-L-2105 B or C) or Volvo Rear Axle Oil 1161329 Viscosity: SAE 90 or 80W / 90 Replace: at 600 - 1,200 mile (1,000 - 2,000 km) service only The oil level should be up to the filler plug (A).
  • Page 96 Volvo 1990 240 Model Cars equipped with limited slip differentials should use oils with proper additives. Power steering fluid Capacity: 0.8 US qts = 0.75 1iters Fluid type: ATF Replace: no fluid change required. The dipstick is attached to the cap. Fluid level should be between MIN and MAX marks. Add fluid when the level is at the ADD mark.
  • Page 97 73 Body Lubrication Chassis maintenance To simplify maintenance, your Volvo has been equipped with ball joints steering rods and propeller shafts that do not require regular lubrication Points that normally require lubricating have been packed with very durable grease at the factory and then carefully sealed, eliminating the need for subsequent lubrication.
  • Page 98 Volvo 1990 240 Model Door hinges (lower) and door stop A grease B oil No. Lubricating point Lubricant 1 Trunk lid lock keyhole Low temperature grease 2 Trunk lid hinges Oil 3 Door lock keyhole outer sliding surfaces Oil 4 Sunroof wind deflector Oil...
  • Page 99 Top up with coolant by filling the expansion tank when level is at the "Min" mark. Use a mixture of 50 percent Volvo Type C coolant and 50 percent water all the year round. Top up to the "Max" mark.
  • Page 100 Volvo 1990 240 Model Cooling system The risk of overheating is greatest, especially in hot weather, when: - towing a trailer up steep inclines for prolonged periods at full throttle, and at low engine rpm. - idling for prolonged periods while the air conditioning system is in operation.
  • Page 101 Volvo 1990 240 Model 4 Never disconnect the battery circuit (for example, to change the battery) while the engine is running, as this will immediately ruin the alternator. Always make sure that all the battery connections are cleaned and properly tightened.
  • Page 102 Volvo 1990 240 Model WARNING! To prevent possible explosion, never expose battery to open flame or electric spark. Do not smoke near battery. Batteries generate hydrogen gas which is flammable and explosive. Battery fluid contains sulfuric acid which can cause serious injury.
  • Page 103 Volvo 1990 240 Model pg. 76 Replacing bulbs Replacing bulbs The replacement of bulbs in the various lighting units is shown on the following pages. Make sure when installing bulbs, that the guide pin on the socket fits into its corresponding recess.
  • Page 104 Volvo 1990 240 Model Front light bulbs Loosen the Phillips screws and remove the lens. The bulbs can now be removed by pressing them inwards and turning them slightly counterclockwise. When re-installing lens, check that the gasket is in position.
  • Page 105 Volvo 1990 240 Model All tail lamp bulbs are replaced from inside of trunk. 1 Unscrew and remove tail lamp inside cover. Note that inside cover is hooked at the upper edge. Lift the lower end out up and unhook upper edge.
  • Page 106 Loosen the clip and move panel aside (see illustration). The procedure for changing a bulb is basically the same as for other models. When re-installing, hold the bulb holder with the word "Volvo" turned towards the center of the car. file:///K|/ownersdocs/1990/1990_240/90240_16.htm (4 of 10)12/30/2006 8:25:10 AM...
  • Page 107 Volvo 1990 240 Model Power US Bulb Bulbs CP W Socket 1 Rear fog light Ba 15s 1156 2 Back-up light Ba 15s 1156 3 Rear turn signal Ba 15s 1156 4 Brake light/tail 32/3 21/5 1157 light file:///K|/ownersdocs/1990/1990_240/90240_16.htm (5 of 10)12/30/2006 8:25:10 AM...
  • Page 108 Volvo 1990 240 Model License plate light, sedan model Slide the bulb housing backwards until it is released from the front edge. Pull out the lamp housing and replace the bulb. Insert the front edge of the lamp housing and press up the rear edge by hand.
  • Page 109 Volvo 1990 240 Model High-mounted stop light On sedans (top), use screwdriver to depress catch then pull plastic cover up and away from the light assembly. On wagons (bottom). depress the marked areas on the side of the housing and pull it away from the light assembly.
  • Page 110 Volvo 1990 240 Model stop light pg. 80 Replacing bulbs Interior light Insert a screwdriver through the opening in the right side of the housing and depress the catch tab. Pull out the housing assembly and replace the bulb. Bulb Power Socket Interior light 10 W S 8.5 - 8...

  • Page 111: Fuse Box

    Engine compartment light 15 W S 8.5 - 8 Trunk light 15 W S 8.5 - 8 Instrument and heater control lighting Due to the location of these bulbs their replacement should be carried out by a Volvo dealer. pg. 81 Fuses Replacing fuses The fuse box is positioned in front of the left front door pillar.

  • Page 112: Hazard Warning Flashers

    Volvo 1990 240 Model Warning: Turn starting (ignition) switch OFF before replacing fuses. Excessive heat may be created by a short circuit. Care must be exercised while replacing blown fuses. Some of the equipment listed below is optional Refer to the fuse location chart at fuse box for fuses specific to your car.
  • Page 113 Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door. This label lists both tire and vehicle design limits.
  • Page 114 Volvo 1990 240 Model General When replacing worn tires, it is recommended that the tire be identical in type (radial) and size as the one being replaced. Using a tire of the same make (manufacturer) will prevent altering the driving characteristics of the vehicle.
  • Page 115 Volvo 1990 240 Model pg. 86 Replacing wiper blades, Washing Replacing wiper blades Lift the wiper arm off the windshield and hold blade at right angles to arm. Pinch the end of the plastic clip located at the back of the arm.
  • Page 116 Volvo 1990 240 Model cloth. CAUTION: It is particularly important to wash the car frequently in the winter time, to prevent corrosion, when salt has been used on the roads. Also wash off the dirt on the underside (Wheel housings and fenders etc.) WARNING: When the car is driven immediately after being washed, carefully apply the brakes several times in order to remove any moisture from the brake linings.
  • Page 117 Volvo 1990 240 Model Polishing (waxing) Normally, polishing is not required during the first year after delivery. Waxing may be beneficial. Before applying polish or wax the car must be washed and dried. Tar spots can be removed with kerosene or tar remover. Difficult spots may require a fine rubbing compound.
  • Page 118 Spots on textile mats can be removed with a mild detergent. Anti-rust treatment Your Volvo has been rust protected at the factory. On external surfaces a heavy coat of wear resistant material has been used, while on the internal surfaces a lighter rust inhibitor is used.
  • Page 119 Volvo 1990 240 Model Brush Masking tape Note: When touching-up the car, it should be clean and dry. The surface temperature should be above 60 ° F (+15 ° C). Scars on the surface If the stone chip has not penetrated down to the metal and an undamaged layer of paint remains, the touch-up paint can be applied as soon as the spot has been cleaned.
  • Page 120 Volvo 1990 240 Model several thin paint coats and let dry after each application. pg. 89 Paint touch-up 3 If there is a longer scratch, you may want to mask to protect surrounding paint. Touching-up damaged paint on fender edges and sills...
  • Page 121 Volvo 1990 240 Model 2 Move the spray can slowly and regularly from side to side, about 8-12 inches (20-30 cm) from the surface. WARNING! Spray painting should be done in a well ventilated and dust-free area. 3 When the primer has dried, apply the surface enamel in the same way. Spray on several times and allow the paint to dry a minute or so between each application.
  • Page 122 Volvo 1990 240 Model 2. Corrosion will be accelerated in areas of higher relative humidity, especially where temperatures often stay above the freezing point and where the atmosphere is affected by industrial pollution, or where salt is used for de-icing the roads.
  • Page 123 91 Long distance trips, Cold weather Prior to a long distance trip Have your car checked at a Volvo dealer. Preventive maintenance will help to ensure a trouble free trip. Remember to take along a Volvo dealer directory. The main items to check are listed below: 1.
  • Page 124 Down to -18 ° F (-28 ° C) 1 part anti-freeze 1 part water. Use Volvo Teflon lock spray or grease in the locks. They can be purchased from your Volvo dealer Note: Avoid the use of de-icing sprays as they can cause damage to the locks.
  • Page 125 Volvo 1990 240 Model dealer. Condition: Starter fails to operate (or operates very slowly) Possible cause Correction With the starting (ignition) switch in the "Driving" or "On" position, check to see if the warning lights on the dashboard come on and if they stay on when Weak battery or dead cell.
  • Page 126 Volvo 1990 240 Model Possible cause Correction Check vacuum hose connections at manifold and Intake system leaking. auxiliary air valve. Check for fuel in the tank. No fuel reaching engine. Check fuse No 4. Check that the high tension lead from the coil to the distributor cap is connected and that the wires to the distributor and coil are connected.
  • Page 127 Volvo 1990 240 Model Spark plugs, high tension leads or distributor Clean distributor cap and leads, check the cap for cap worn (defective) cracks. Replace defective or worn parts. Worn spark plugs. Remove. Clean or replace spark plugs. Condition: Engine stalls at irregular intervals...
  • Page 128 VIN plate is located on top left surface of dash. The VIN is also stamped on the right hand door pillar. 2 Vehicle Emission Control Information Your Volvo is designed to meet all applicable safety and emissions standards. Evidence of this can be verified from the certification label on the left wheel valance. For further information regarding these regulations, please consult your Volvo dealer.
  • Page 129 Volvo 1990 240 Model Contents Top of Page file:///K|/ownersdocs/1990/1990_240/90240_19.htm (7 of 7)12/30/2006 8:25:13 AM...
  • Page 130 Volvo 1990 240 Model pg. 97 Specifications Dimensions and weights Cargo space Engine Cooling system Fuel system Ignition system Power transmission Front suspension Capacities Electrical system pg. 98 Specifications Dimensions and weights Sedan models Wagon models Length 189.9" (482 cm) 190.7"...
  • Page 131 Volvo 1990 240 Model Turning circle (between curbs) 32.2' (9.8 m) 32.2' (9.8 m) 2934-3009 lbs (1331-1365 3073-3115 lbs (1394-1413 Curb weight (depending on type) Gross vehicle weight (GVW) 4030 lbs (1830 kg) 4300 lbs (1950 kg) Capacity weight 948 lbs (430 kg)
  • Page 132 Volvo 1990 240 Model Cargo opening, maximum width 45.7" (116 cm) Cargo opening, maximum 30.7" (78 cm) height WARNING: When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of the vehicle must not be exceeded. Consult your dealer for information.
  • Page 133 Volvo 1990 240 Model filter. Exhaust-emission control accomplished by fuel injection, Lambda-sond system and catalytic converter. Output (SAE J1349) 114 hp at 5400 rpm (85 kW at 90 rps) Max. torque (SAE J1349) 136 ft. lbs. (185 Nm) at 2700 rpm...
  • Page 134 Type Positive pressure, closed system Thermostat begins to open at 188.6 ° F Fan belts, designation HC-38 x 918 (two) Coolant: Volvo Coolant type C (blue-green) Fuel system The engine is equipped with an electronic fuel injection system. Ignition System Firing order 1-3-4-2 Ignition setting (12 °...
  • Page 135 Volvo 1990 240 Model Automatic transmission AW70 Reduction ratios: 1st gear 2.45:1 2nd gear 2.45:1 Rear axle reduction ratio: 3rd gear 2.45:1 3.73:1 Overdrive 0.69:1 Reverse 2.22:1 Vehicle speed/1000 engine rpm (manual transmission) Rear axle ratio 3.31:1 mph km/h 1st gear 5.4 8.7 2nd gear 10.0 16.2...
  • Page 136 Volvo 1990 240 Model Capacities 15.8 US Fuel tank 60 liters gals Cooling system -manual transmission 9.9 US qts 9.4 liters -automatic transmission 9.7 US qts 9.2 liters -expansion tank 0.7 US qts 0.6 liters separately 3.85 Engine: 4.0 US qts...
  • Page 137 High-mounted brake light 1156 Ba 15 s 21 W/32 Back-up lights 1156 Ba 15 s 21 W/32 Rear fog lights 1156 Ba 15 s The following bulbs may be obtained from your nearest Volvo dealer: file:///K|/ownersdocs/1990/1990_240/90240_20.htm (8 of 14)12/30/2006 8:25:15 AM...

  • Page 138: Ash Tray

    Volvo 1990 240 Model Rear ash tray light 1.2 W W2x4.6d License plate light, sedan Ba 9 s License plate light, S 8.5-8 wagon Interior light 10 W S 8.5-8 Glove box light Ba 9 s Instrument panel light W2.1x9.5d 2 Control panel light 1.2 W...
  • Page 139 † always observe posted speed limits. Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door.
  • Page 140 A Service Manual Brochure/Order Form was placed in the car prior to delivery from the dealer to you. Complete ordering information is provided. Please note that these manuals may be offered for sale by your Volvo dealer. Prices charged by the dealer can vary from those listed in the brochure (according to Federal law).
  • Page 141 Note! The above pertains to USA only. pg. 105 Road assistance Your new Volvo comes with a three year road assistance program known as ON-CALL. Additional information, features, and benefits are described in a separate information package in your glove compartment.
  • Page 142 Volvo 1990 240 Model Oil level between dipstick marks. The distance between the marks represents approx. 1 US qt. = 1 liter. Fill with multigrade oil Check without removing the cap that the brake fluid level is above the Min-mark. Brake and clutch fluid DOT 4.
  • Page 143 Volvo 1990 240 Model WARNING! Detergents and solvents Do not use gasoline containing lead or benzene as a detergent or solvent. Both lead and benzene are toxic and may be hazardous to your health. WARNING! Carbon monoxide is a poisonous colorless and odorless gas which is present in all exhaust gases. If you ever smell exhaust fumes inside the vehicle, make sure the passenger compartment is ventilated and immediately return the vehicle to dealer for correction.

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1990 240
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