A.c. Magneto Rotor Removal; Starter Drive Gear Inspection - Linhai ATV 260 Service Manual

CHAPTER 3A ENGINE

A.C. MAGNETO ROTOR REMOVAL

1. Remove:
Nut (rotor)
Plain washer
NOTE:
Loosen the nut (rotor)
with a sheave holder
Do not allow sheave the holder touch to the
projection on the rotor.
2. Remove:
Rotor
Woodruff key
NOTE:
Remove the rotor
Center the flywheel puller over the rotor.
Make sure after installing the holding bolts that the
clearance between the flywheel puller and the
rotor is the same everywhere. If necessary, one
holding bolt may be turned out slightly to adjust
the flywheel puller's position.
CAUTION:
Cover the crankshaft end with the box wrench for
protection.

STARTER DRIVE GEAR INSPECTION

1. Inspect:
Starter idle gear teeth
Starter drive gear teeth
Starter wheel gear teeth
Burrs /chips /roughness /wear → Replace.
2. Check:
Starter clutch operation
Push the dowel pins to the arrow direction.
Unsmooth operation → Replace.
Checking steps:
Hold the starter clutch.
When turning the starter wheel gear clockwise,
the starter clutch and the starter wheel gear
should be engaged.
If not, the starter clutch is faulty. Replace it.
When turning the starter wheel gear counter
clockwise, it should turn freely.
If not, the starter clutch is faulty. Replace it.
260/ 300 cc
while holding the rotor
.
using the flywheel puller.
ATV SERVICE MANUAL07.0
CHAPTER 3 ENGINE PAGE. 3A- 48