Linhai M565Li Owner's Manual
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Linhai M565Li Owner's Manual

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OWNER'S/OPERATOR'S MANUAL
FOR
LINHAI M565L (EPS) T3b / E4

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Summary of Contents for Linhai M565Li

  • Page 1 OWNER’S/OPERATOR’S MANUAL LINHAI M565L (EPS) T3b / E4...

  • Page 2: Table Of Contents

    CONTENTS 1. INTRODUCTION ················································ 3 2. UNDERSTANDING WARNINGS ····························· 6 3. SAFETY WARNING ·············································· 8 4. DAILY PRE-RIDE INSPECTION ·························15 5. OPERATION WARNINGS ······························· 16 6. V.I.N ································································· 31 7. CONTROL AND PARTS FUNCTIONS ··················· 32 8. STARTING THE ENGINE ································· 45 9.

  • Page 3: Introduction

    M565Li OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION Congratulations on the purchase of this Linhai ATV. We are proud to offer you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy performance, reliability, riding comfort, and safety.
  • Page 4 M565Li OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION SERIOUS INJURY OR DEATH can result if you do not follow these instructions.  Read this manual and all warning labels carefully and follow the operating procedures described.  Never operate an ATV without proper instruction. Take a training course.
  • Page 5 M565Li OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION ride down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.

  • Page 6: Understanding Warnings

    M565Li OWNER’S/OPERATOR’S MANUAL 2. Understanding Warnings ATTENTION: This is an ADULT VEHICLE, not a toy. READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BEFORE OPERATION. Read this manual thoroughly. Operating this ATV carries with it responsibilities for your personal safety, safety of others, and the protection of environment.
  • Page 7 M565Li OWNER’S/OPERATOR’S MANUAL 2. Understanding Warnings SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury or loss of life. Read all WARNINGS in this manual carefully and follow their instructions. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol.

  • Page 8: Safety Warning

    M565Li OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING Warning Labels NOTE: Warning labels have been placed on your ATV for your protection. Read and follow the instructions on each label carefully. If any label becomes illegible or comes off, contact your dealer for a replacement.
  • Page 9 M565Li OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING...
  • Page 10 M565Li OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING...
  • Page 11 M565Li OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING...
  • Page 12 M565Li OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING...
  • Page 13 M565Li OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING...
  • Page 14 M565Li OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING...

  • Page 15: Daily Pre-Ride Inspection

    M565Li OWNER’S/OPERATOR’S MANUAL 4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your ATV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify that your machine is in proper working order every time you ride.

  • Page 16: Operation Warnings

    M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS Getting on and Dismounting the ATV Getting on Get on the ATV from left or right using footrests. Dismounting ATV Check the surroundings and slowly park the ATV. Stop the engine. (Key off) Push the parking lever to ON position to lock the rear wheels.
  • Page 17 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating the ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident.
  • Page 18 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
  • Page 19 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
  • Page 20 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. This could result in ATV overturning or going out of control.
  • Page 21 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
  • Page 22 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Manual.
  • Page 23 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS POTENTIAL HAZARD Going downhill improperly. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going downhill as described in the Owner’s Manual.
  • Page 24 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN ATV can overturn. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
  • Page 25 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles.
  • Page 26 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS POTENTIAL HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate the ATV in water deeper than recommended maximum depth in this manual.
  • Page 27 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of this ATV with improper or uneven tier pressure, may cause loss of control, and increases the risk of an accident.
  • Page 28 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV.
  • Page 29 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider-active vehicle requires good judgment and physical skills.
  • Page 30 M565Li OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS Trailering and Towing TRAILER HITCH - M565L T3b TRAILER HITCH - M565L EURO4 Cautions when installing the implement or towing the ATV: 1. When hooking up the towing equipment or trailer, stop the engine and park the ATV safely.
  • Page 31 M565Li OWNER’S/OPERATOR’S MANUAL 6. V.I.N This ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number. M565L T3b M565L EURO4 Record these numbers from your ATV for ordering spare parts or in case the ATV is stolen.

  • Page 32: Control And Parts Functions

    M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Ignition Switch The ignition switch has three positions: A. “OFF” B. “ON” C. “HEADLIGHT” “OFF”: Turn the Ignition Switch Key to this position to stop the engine, switch off all the electrical circuits and remove the key.
  • Page 33 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS LCD Display LCD Meter For M565Li T3 ( EFI ) 1. Neutral indicator light 10. Headlight 2. High beam indicator light 11. 2WD/4WD and diff lock indicator 3. Turn indicator light 12. Fuel gauge Indicator 4.
  • Page 34 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Throttle WARNING Do not start or operate an ATV with sticking or improperly operating throttle. A stuck or improperly operating throttle could cause an accident resulting in severe injury or death. Always contact your dealer or service whenever throttle problem is found.
  • Page 35 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Front and Rear Brakes The front and rear brakes pedal is located on the right floorboard, and is operated by the right foot. The front and rear brakes are hydraulic disc brakes which are activated by foot pedal only.
  • Page 36 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Always check to be sure that the parking brake has been disengaged before operating the ATV. An accident could result causing severe injury if the parking brake is left engaged while the ATV is operated.
  • Page 37 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Brake Fluid Level Brake lever Side window The brake fluid in the master cylinder, which is located on the left handlebar, should be checked before each side. There is an indicator window (1) on the side of the master cylinder.
  • Page 38 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Automatic Transmission Shift Lever Shift lever is located on the left side of the vehicle. The transmission has five positions: L: Low forward H: High forward N: Neutral R: Reverse P: Parking...
  • Page 39 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Cooling System Coolant Level The recovery bottle, located under the seat, must be maintained between the minimum and maximum levels indicated on the recovery bottle. Coolant level is controlled or maintained by the recovery system. The recovery system components are: the recovery bottle, radiator filler neck, radiator pressure cap and connecting hose.
  • Page 40 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Cooling System Never remove the pressure cap when the engine is warm or hot. Escaping steam can cause severe burns. The engine must be cooled down before removing the pressure cap. Radiator Coolant Level Inspection...
  • Page 41 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Fuel and Oil system Gasoline is highly flammable and explosive under certain conditions.  Always use extreme caution whenever handling gasoline.  Always refuel with the engine stopped and outdoors, or in a well ventilated area.
  • Page 42 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Oil System Oil tank is located on the right side of the engine. To check the oil: 1. Place ATV on a level surface. 2. Start the engine and let it idle for 20-30 seconds.
  • Page 43 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS 4Wheel Drive / Diff Lock System This ATV is equipped with electric selectable 2WD/4WD drive. Select the appropriate 2WD / 4WD mode according to the conditions. 2WD: Only rear wheels are driven.
  • Page 44 M565Li OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS WARNING： Extreme heavy steering is a symptom of malfunction of front differential gear. Loss of control could result, even in 2WD mode. If you experience any symptoms from the steering, take the ATV to your dealer for inspection and service.

  • Page 45: Starting The Engine

    M565Li OWNER’S/OPERATOR’S MANUAL 8. STARTING THE ENGINE Starting the Engine Never run an engine in an enclosed area. Carbon monoxide in the exhaust gas is poisonous and can cause severe injury or even death. Always start engines outdoors. You must allow your engine adequate warm-up before riding, or engine damage could result.

  • Page 46: Vehicle Break-In Period

    M565Li OWNER’S/OPERATOR’S MANUAL 9. VEHICLE BREAK-IN PERIOD The break-in period of your ATV: first 50 hours of operation. No action on your part is as important as a proper engine break-in. Careful break in of a new engine will result in more efficient performance and longer engine life.

  • Page 47: Riding Gear

    M565Li OWNER’S/OPERATOR’S MANUAL 10. RIDING GEAR Safe Riding Gear Always wear clothing suite to the type of riding you are doing. ATV riding requires special protective clothing which will make you feel more comfortable and reduce chances of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding.

  • Page 48: Carrying Loads

    M565Li OWNER’S/OPERATOR’S MANUAL 11. CARRYING LOADS This ATV is designed to carry load. CARGO WEIGHT should be evenly distributed (1/3 on the front and 2/3 on the rear) and mounted as low as possible. When operating in rough or hilly terrain, reduce speed and cargo weight to maintain stability of the ATV.
  • Page 49 M565Li OWNER’S/OPERATOR’S MANUAL 11. CARRYING LOADS  CARGO WEIGHT DISTRIBUTION should be 1/3 on the front rack and 2/3 on the rear rack. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions. Carrying loads on one rack...
  • Page 50 M565Li OWNER’S/OPERATOR’S MANUAL 11. CARRYING LOADS Using a Safety Chain  Safety chain provides additional security so that the trailer will not detach from the towing vehicle.  Use a chain with the strength rating equal to or greater than the gross weight of the towed equipment.

  • Page 51: Riding

    M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Engine rev limiter limits maximum engine rpm to 7500. This may cause excessive fuel build-up in exhaust, and ignited by the catalyst in the muffler. THIS MAY RESULT IN THE MUFFLER OVERHEATING AND FIRE RISK. Always reduce throttle when the engine reach top rpm, avoid the engine popping.
  • Page 52 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Basic turns Practice turns at slow speeds. Steering effort is at its lowest in two-wheel drive (2WD). Greater effort is needed when in four-wheel drive (4WD). The greatest effort is needed when in four-wheel drive and the differential is locked. Never exceed 16 km/h with the differential in the LOCK position.
  • Page 53 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Riding on slippery surfaces Whenever riding on slippery surface such as wet trails or loose gravel, or during cold freezing weather, special attention must be paid to prevent turnover. Always: 1. Slow down when entering slippery areas.
  • Page 54 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Driving Uphill Pay extreme caution when riding in hilly terrain. Braking and handling are greatly affected. Loss of control or overturning the ATV could occur, causing severe injury or death. Whenever going uphill, always drive straight up the hill and: 1.
  • Page 55 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Sidehilling Sidehilling is one of the most dangerous types of riding and should be avoided. If you do get into a situation where sidehilling is necessary, always: 1. Slow down. 2. Shift all your body weight to the uphill side while keeping your feet on the footrests.
  • Page 56 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Driving downhill Whenever descending a hill, always: 1. Drive straight down the hill. 2. Transfer your weight to the rear of the ATV. 3. Slow down. 4. Lightly apply the brakes to aid in slowing.
  • Page 57 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Turning Around On a Hill If the ATV stalls while climbing a hill, never roll down the hill backwards! One maneuver, which can be used when necessary to turn around while climbing a hill, is the K-turn.
  • Page 58 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Crossing Water Your ATV can only operate in water up to maximum depth 20 cm. Before entering streams, always: 1. Determine water depth and speed. 2. Choose a crossing where both banks have gradual inclines.
  • Page 59 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING If your ATV had immersed, take it to your dealer before starting the engine. Major engine damage can result if the machine is not thoroughly inspected. If it is not possible to take the ATV to a dealer before starting the engine, follow this procedure: ...
  • Page 60 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Crossing Obstacles Keep Alert! Look ahead and learn to read the trail as you ride. Stay on the right side of the trail, if possible, and be constantly alert for hazards such as logs, rocks and low hanging branches.
  • Page 61 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Operating in reverse can be dangerous! You could hit an obstacle or person behind you; or the ATV could tip over rearward on a steep incline, causing severe injury or death. Operating in reverse 1. Avoid driving up steep inclines in reverse.
  • Page 62 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING...
  • Page 63 M565Li OWNER’S/OPERATOR’S MANUAL 12. RIDING Parking on a hill Whenever the ATV is parked: 1. Turn the engine off. 2. Set the parking brake. Check the ATV does not move. Engage PARK gear. 3. Avoid parking on the hill. If it is necessary to park on a hill, always block the rear wheels on the downhill side as shown above.

  • Page 64: Cvt System

    M565Li OWNER’S/OPERATOR’S MANUAL 13. CVT SYSTEM The CVT system rotates at high speeds, creating large amounts of force on clutch components. However, as the owner you have the following responsibilities to make sure this system remains safe:  Do not modify any component of the CAT system. Doing so may reduce its strength so that a failure may occur at high speeds.
  • Page 65 M565Li OWNER’S/OPERATOR’S MANUAL 13. CVT SYSTEM By switching to low range while operating at low speeds, the air temperature in the clutch will be reduced. Reducing the temperature inside the clutch cover extends the life of the CVT components (belt, cover, etc.).

  • Page 66: Battery

    M565Li OWNER’S/OPERATOR’S MANUAL 14. BATTERY When removing the battery, disconnect negative (black) cable first. When reinstalling the battery, connect negative (black) cable last or explosive situation could result, causing serious injury or death. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.
  • Page 67 M565Li OWNER’S/OPERATOR’S MANUAL 14. BATTERY Battery Charging Charge the battery every time it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the ATV is equipped with optional electrical accessories. To charge maintenance-free (MF) battery, a special battery charger is required.
  • Page 68 M565Li OWNER’S/OPERATOR’S MANUAL 14. BATTERY Battery Installation and Connections To avoid the possibility of explosion, always connect battery cables in the order specified. Red (positive) cable first; black (negative) cable last. An exploding battery can cause serious injury or death.

  • Page 69: Exhaust System

    M565Li OWNER’S/OPERATOR’S MANUAL 15. EXHAUST SYSTEM NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM IS PROHIBITED! CAUTION: Exhaust system components are very hot during, and after use.  Do not touch exhaust system components. Serious burns can result. Be especially careful when riding in tall grass. The potential for fire exists.

  • Page 70: Maintenance

    Use only Linhai original spare parts To maintain original characteristics and long service life of your ATV, be sure to use only original Linhai spare parts. Only Linhai genuine parts will ensure long and safe operation, and maximum service life of your ATV. Using non-...
  • Page 71 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE  More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components. Item Hours When Remarks Brake System Pre-ride Pre-ride Pre-ride inspection item...
  • Page 72 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Check Level Daily; Break in service at   Engine Oil-Level 30 hrs 3 months /Change 1 month. Change oil more often in cold weather use.   Oil Filter 50 hrs 6 months Inspect-clean...
  • Page 73 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Lubrication Recommendations Item Lube Frequency Recommended Add to proper 1. Engine Oil SAE10W-40/SL Check level daily level on dipstick Maintain level As required; 2. Brake Fluid between fill lines. change every 2 DOT 4 See “7.CONTROL”...
  • Page 74 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Lubrication Recommendations Lube Item Frequency Recommended Locate fitting on 6. Front/Rear pivot shaft and Every 3 months   A-arm pivot Grease grease with or 50 hours Shaft grease gun Locate fitting on 7. Steering Post...
  • Page 75 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE...
  • Page 76 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Handlebars Adjustment Improper handlebars adjustment or incorrect tightening of adjuster block bolts can cause limited steering or loosening the handlebars, resulting in loss of control and possible serious injury or death. Handlebars can be adjusted for your personal preference.
  • Page 77 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Service work must be performed by an authorized dealer. Tapered nuts: install with tapered side against wheel. Air Filter The sponge-type air filter inside the air filter housing must be kept clean to provide good engine power and to protect the engine.
  • Page 78 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE 6. Rinse off any remaining soap, squeeze the excess solvent out of the sponge material and let it dry. 7. Replace filter if required. 8. Spray foam air filter oil generously onto air filter and work the oil into the filter.
  • Page 79 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Front Brake Once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
  • Page 80 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Auxiliary Brake Your ATV’s auxiliary brake system is intended to be used as a backup for the main brake system. Should the main system fail, the rear brake can be activated by the brake lever being moving toward the handlebar. The hydraulic brake system will not require adjustment.
  • Page 81 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE But the adjust range is limited. Always do the procedure 1 to 8 when necessary. Throttle Cable Free Play Adjustment Throttle cable free play is adjusted at the handlebar. 1. Side the bolts off inline cable adjuster, Loosen adjuster locknut.
  • Page 82 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Spark Plugs Inspect:  Insulator ① Normal color is a medium-to-light tan color. Abnormal color: Replace.  Electrode ② Wear/damage: Replace. Clean.  Spark plug (Clean with spark plug cleaner or wire brush) Measure:  Spark plug gap ③...
  • Page 83 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Oil may be hot. Do not allow hot oil to come into contact with skin as severe burns may result 1. Place ATV on a level surface; 2. Run engine two or three minutes until warm, Stop engine;...
  • Page 84 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Oil Change 1. Remove the drain plug. Catch and discard used oil properly. 2. Clean and reinstall the drain plug with a new sealing washer and tighten securely (20 Nm). 3. Remove the fill plug and add 250ml of SAE GL-5 85W/90 Gear Oil and inspect oil level.
  • Page 85 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Rear Differential Gear Lubrication (E4 models) sure foreign material enters gear case. With the ATV on a level surface, remove fill plug and visually inspect the oil level through the fill hole. Oil should be kept even with the center of the drill point approximately below the top of the fill hole.
  • Page 86 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Front Differential Case Lubrication Be sure no foreign material enters the gear case. With the ATV on a level surface, remove fill plug and visually inspect oil level through the fill hole. Oil should be kept even with the center of the drill point approximately below the top of the fill hole.
  • Page 87 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Tires Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tire will affect handling, which could cause an accident resulting in serious injury or death. Follow the Safety Information below: Important Safety Information ...
  • Page 88 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Tire Inspection When replacing a tire, always use original equipment size and type. Tire Tread Depth Always replace tires when tread depth is 3mm or less. Headlights If the ATV stopped for a long time, turn off the lights.
  • Page 89 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE Headlight Bulb Replacement 1. Use 12V 35W/35W bulb. 2. Pull the cable plug off the conducting strip in the socket. 3. Turn rear headlight cover ① counterclockwise to open the cover. 4. Change the bulb.
  • Page 90 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE High beam Headlight Adjustment The High Beam headlight can be adjusted up and down. 1. Place the ATV on a level surface with the headlight approximately 3m from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.
  • Page 91 M565Li OWNER’S/OPERATOR’S MANUAL 16. MAINTENCE NOTE: If warning labels are damaged, contact your dealer replacement.Your ATV can be waxed with any non-abrasive automotive paste wax. Avoid the use of harsh cleaners since they can scratch the body finish. Certain products, including insect repellents and chemicals, will damage plastic surfaces.
  • Page 92 16. MAINTENCE Preparation after Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Linhai recommends following procedure to prepare your ATV. 1. Clean the ATV thoroughly. 2. Clean the engine. Remove the cloth from the exhaust system.

  • Page 93: Troubleshooting

    M565Li OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING Issues of Improper Operation Driven Clutch (CVT) Burning Possible Causes Solution Loading the ATV into a Shift transmission to Low Range during loading of the pickup or tall trailer when in ATV to prevent belt burning high range.
  • Page 94 M565Li OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING This ATV is equipped with EFI system. If the battery voltage is under 12V, engine will not start. NOTE: The following trouble shooting does not cover all possible causes of problem. It should be helpful, however, as a guide to troubleshooting. Refer to the relative procedure in this manual for inspection, adjustment and parts replacement.
  • Page 95 M565Li OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING IGNITION SYSTEM Battery Ignition system  Improperly charged battery Faulty ignition unit  Faulty battery Faulty pick up coil Fuse Broken magneto woodruff key  Burnt out, improper connection Spark plug Switch  Improper plug gap Faulty main switch...
  • Page 96 M565Li OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING POOR SPEED PERFORMANCE Ignition system Compression  Dirty spark plug Worn cylinder  Improper heat range Worn or seized piston ring  Faulty igniter unit Cylinder head gasket broken  Faulty pick up coil Cylinder gasket broken Fuel system Carbon deposit buildup...
  • Page 97 M565Li OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING Cooling system  Inoperative fan motor  Faulty thermostat  Faulty thermo switch  Incorrect coolant level (low coolant level)  Faulty radiator (Clogged, damage)  Faulty radiator cap  Impeller shaft gear malfunction (bent dowel pin, gear) ...

  • Page 98: Tools

    M565Li OWNER’S/OPERATOR’S MANUAL 18. TOOLS...

  • Page 99: Specifications

    M565Li OWNER’S/OPERATOR’S MANUAL 19. SPECIFICATION M565L （T3b） M565L （EURO Ⅳ） Model Fuel capacity 14.5L 14.5L Engine Oil Capacity 2.2L 2.2L Ground Clearance 249mm 249mm Height 1378mm 1265mm Length 2365mm 2330mm Width 1199mm 1199mm Seat Height 900mm 900mm Wheelbase 1455mm 1455mm...
  • Page 100 Engine LH191MR 4Stroke, Single Type Cylinder, SOHC Bore x Stroke 91 x 76.8 mm Displacement 499.5 ccm Starter System Electric Starter Engine Cooling Liquid-Cooled Lubrication System Wet Sump Ignition Spark Plug Type DPR8EA-9 (NGK) Electrical Model M565L (T3) M565L (EURO IV) Battery 12V 18Ah Headlight...
  • Page 101 Tel: +420 378 21 21 21 info@aspgroup.cz www.aspgroup.cz Linhai Power Machinery Group Co., Ltd. reserves the right to change specifications and product design without prior notice. In case of questions, please contact your local dealer. © Copyright 2020 ASP Group s.r.o.

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M565l t3bM565l euro iv

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