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Linhai LH40DA Owner's/Operator's Manual
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Linhai LH40DA Owner's/Operator's Manual

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WARNING：
Read this Manual,
and
any
Supplements
Carefully
OWNER'S/OPERATOR'S
Before
Operating
Vehicle.
MANUAL
Europe 18.0
Assembly
Operation
PN.F010202A22
Maintenance
THIS VEHICLE IS
NOT
DESIGENED
FOR
USE
ON
RENTAL
TRACKS
OR RACING
LH40DA
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST
HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR
PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS
CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.

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Summary of Contents for Linhai LH40DA

  • Page 1 DESIGENED RENTAL TRACKS OR RACING LH40DA BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.
  • Page 2 A storage area/toolbox has been provided in the rear of the ATV for storage of this manual, and addendums. Please keep this manual and addendums in the storage area/toolbox so that it can be found easily and referenced when needed.
  • Page 3 CONTENTS INTRODUCTION ····················· ········1 UNDERSTANDING WARNING ·················6 SAFETY WARNING························· ··8 DAILY PRE-RIDE INSPECTION··············· 12 OPERATION WARNING······················13 V.I.N··························· ·············30 CONTROL FUNCTIONS···················31 STARTING ENGINE·····················46 VEHICLE BREAK-IN PERIOD·················47 RIDING GEAR··························· ···48 CARRYING LOADS·························4...
  • Page 4 RIDING·························· ·········51 SYSTEM························· ····63 BATTERY························· ·········66 EXHAUST SYSTEM························69 MAINTENANCE······················ ······70 TROUBLE SHOOTING·····················102 TOOLS·························· ·········109 SPECIFICATION······················ ·····110 WIRING DIAGRAM·························...
  • Page 5 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 1. Introduction Congratulations on the purchase of your ALL Terrain Vehicle (ATV). We take -pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety.
  • Page 6 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 1. Introduction rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SERIOUS INJURY OR DEATH can result if you do not follow these instructions.
  • Page 7 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 1. Introduction hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side.
  • Page 8 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY: not a toy. READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BERORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.
  • Page 9 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual carefully. Follow their instructions to remain safe.
  • Page 10 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 SAFETY WARNING NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement.
  • Page 11 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 SAFETY WARNING...
  • Page 12 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 SAFETY WARNING...
  • Page 13 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 SAFETY WARNING...
  • Page 14 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 SAFETY WARNING...
  • Page 15 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 SAFETY WARNING...
  • Page 16 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your ATV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.
  • Page 17 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 4. DAILY PRE-RIDE INSPECTION operate smoothly and fully spring back to the idle position when released. Have an authorized dealer repair as necessary for proper operation. 5, Headlight / Taillight / Brake light— check operation of all indicator lights and switches.
  • Page 18 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Malfunction of the accelerator pedal. WHAT CAN HAPPEN The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to. This could cause an accident.
  • Page 19 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Try to stop the tipping vehicle with your arm or leg. WHAT CAN HAPPEN You could be severely injured. You could suffer a crushed hand, arm, leg, or foot, HOW TO AVOID THE HAZARD You must keep your arms and legs inside the vehicle until it has stopped moving.
  • Page 20 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed.
  • Page 21 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Driving with improperly operating brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Do not operate the vehicle if you find any problem with the brakes.
  • Page 22 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS work smoothly before you begin riding. WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident.
  • Page 23 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: ● Make sure the brakes operate smoothly and that the brake pedal position is correct.
  • Page 24 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully. WHAT CAN HAPPEN You could be poisoned. You could be severely burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases.
  • Page 25 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable.
  • Page 26 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating/ riding this ATV without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating/ riding without an approved helmet increases your chances of a severe head injury or death in the event of an accident.
  • Page 27 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions;...
  • Page 28 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Removing hands from steering wheel or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV.
  • Page 29 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
  • Page 30 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual.
  • Page 31 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual.
  • Page 32 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in ATV overturning. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill.
  • Page 33 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding, WHAT CAN HAPPEN You may lose control of the ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. HOW TO AVOID THE HAZARD On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance or skidding or sliding out of control.
  • Page 34 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating in reverse, WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in severe injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind you.
  • Page 35 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident.
  • Page 36 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider active vehicle requires good judgment and physical skills.
  • Page 37 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 5. OPERATION WARNINGS POTENTIAL HAZARD Operating the ATV through water. WHAT CAN HAPPEN There is a risk of short circuit or leakage from wading driving the vehicle. It might lead to operator and passenger severe injured or dead, vehicle damaged or even ignited.
  • Page 38 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 6. V.I.N Record these numbers from your ATV in the spaces provided. 1. Frame VIN (found on the lower right side of the frame tube) 2. Motor Serial Number (Left rear side of motor crankcase) Remove the spare key and store in a safe place. Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key.
  • Page 39 OWNER’S/OPERATOR’S MANUAL LH40DA 7. CONTROL AND PARTS FUNCTIONS Insert the key into the key switch WARNING Never turn the key to “OFF” position when the ATV is in motion. Otherwise the electrical system is shut off, which is likely to result in losing control or having an accident.
  • Page 40 OWNER’S/OPERATOR’S MANUAL LH40DA 7. CONTROL AND PARTS FUNCTIONS LCD Meter 1. Neutral indicator light 10. Gear position indicator 2. Turn indicator light(left) 11.Motor working hour counter 3. Turn indicator light(right) 12、13. The odometer 4. Reverse indicator light A: km/ mile selector 5.
  • Page 41 OWNER’S/OPERATOR’S MANUAL LH40DA 7. CONTROL AND PARTS FUNCTIONS Throttle Lever Motor speed and vehicle movement are controlled by pressing the throttle lever. The throttle lever (1) is spring loaded and motor speed stop when the lever is released. WARNING Washing or operating the scooter in freezing temperatures can result in water freezing in the throttle cable conduit and/or on the throttle mechanism.
  • Page 42 OWNER’S/OPERATOR’S MANUAL LH40DA 7. CONTROL AND PARTS FUNCTIONS before riding. Contact your dealer for proper diagnosis and repairs. WARNING Never operate the ATV with a spongy feeling brake pedal. operating the ATV with a spongy brake pedal can result in loss of braking. Loss of braking could cause an accident.
  • Page 43 OWNER’S/OPERATOR’S MANUAL LH40DA 7. CONTROL AND PARTS FUNCTIONS Auxiliary Brake WARNING Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward or the rear wheels may skid and slide sideways causing loss of control.
  • Page 44 OWNER’S/OPERATOR’S MANUAL LH40DA 7. CONTROL AND PARTS FUNCTIONS The brake fluid in the master cylinder, which is located on the left handlebar, should be checked before each side. There is an indicator window (1) on the top of the master cylinder. This window will appear dark when the fluid level is full.
  • Page 45 OWNER’S/OPERATOR’S MANUAL LH40DA 7. CONTROL AND PARTS FUNCTIONS Automatic Transmission Selector Operation The transmission selector is located on the right side of the meter cover. The transmission selector lever has three positions: forward; reverse; neutral; CAUTION To change selector, stop the vehicle, move the lever to the desired positions.
  • Page 46 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 8. RIDING GEAR SAFE RIDING GEAR Always wear clothing suite to the type of riding you are doing. ATV riding requires special protective clothing which will make you fell more comfortable and reduce chances of injury.
  • Page 47 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 8. RIDING GEAR WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident.
  • Page 48 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 9. CARRYING LOADS Your ATV has been designed to carry a certain amount of load. CARGO WEIGHT should be evenly distributed(1/3 on the front and 2/3 on the rear ) and mounted as low as possible. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.
  • Page 49 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 9. CARRYING LOADS  CARGO WEIGHT DISTRIBUTION should be 1/3 on the front rack and 2/3 on the rear rack. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions. Carrying loads on one rack only increases the possibility of vehicle tip over.
  • Page 50 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 9. CARRYING LOADS Use A Safety Chain  A safety chain will help control drawn machinery should it separate from the tractor drawbar.  Use a chain with the strength rating equal to or greater than the gross weight of the towed machinery.
  • Page 51 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 10. DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE This utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. Before you begin to use your vehicle, be sure you have read this Owner’s Manual completely and understand the operation of the controls.
  • Page 52 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 10. DRIVING YOUR VEHICLE driving. 10. Drive slowly. Practice maneuvering and using the accelerator and brakes on level surfaces. Do not carry a passenger until you have at least two hours of driving experience with this vehicle. Never carry more than one passenger in this vehicle.
  • Page 53 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 10. DRIVING YOUR VEHICLE turning in reverse WARNING Avoid turning at sharp angles in reverse as tip over and severe injury may result. Riding on slippery surfaces Whenever riding on slippery surface such as wet trails or loose gravel, or during cold freezing weather, special attention must be paid to prevent vehicle turnover.
  • Page 54 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 10. DRIVING YOUR VEHICLE Traveling Uphill WARNING Exercise extreme caution when traveling in hilly terrain. Braking and handling are greatly affected. Loss of vehicle control or overturning of the ATV could occur causing severe injury or death.
  • Page 55 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 10. DRIVING YOUR VEHICLE 3. Steer slightly into the hill to maintain vehicle directions. If vehicle begins to tip, quickly turn the front wheel downhill, if possible, or dismount on the uphill side immediately! WARNING Improperly crossing hills or turning on hills can be dangerous. Loss of vehicle control or overturning of the ATV could occur causing severe injury or death.
  • Page 56 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 10. DRIVING YOUR VEHICLE Turning Around On a Hill If the ATV stalls while climbing a hill, never back it down the hill! One maneuver which can be used when it is necessary to turn around while climbing a hill is the K-turn.
  • Page 57 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 10. DRIVING YOUR VEHICLE Crossing Streams Your operate through water maximum recommended depths is 8 inch. Before fording steams always: 1. Determine water depths and current. 2. Choose a crossing where both banks have gradual inclines.
  • Page 58 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 10. DRIVING YOUR VEHICLE WARNING Not all obstacles are visible.Travel with caution on trails severe injury or death can vehicle comes in contact with a hidden obstacle. WARNING Backing your ATV can be dangerous! You could hit an obstacle or person behind you; or the vehicle could tip over rearward on a steep incline causing severe injury or death.
  • Page 59 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 10. DRIVING YOUR VEHICLE CAUTION Opening the throttle more than required may cause excessive fuel to build in the exhaust, resulting in engine popping and/or engine damage. WARNING Opening the throttle more than required may cause excessive fuel to build in the exhaust, and ignited by the catalyst in the muffler, MAY RESULT IN THE MUFFLERS OVERHEATING AND FIRE RISK.
  • Page 60 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 10. DRIVING YOUR VEHICLE Whenever the vehicle is parked 1. Turn the engine off. 2. Place the transmission in gear. 3. Set the parking brake. 4. Shut off fuel supply. 5. Avoid parking on an incline.If it is neceddary to park on an incline,always block the rear wheels on the down hill side as shown above.
  • Page 61 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 11. BATTERY WARNING Whenever removing the battery, disconnect the negative (black) cable first. When reinstalling the battery, connect the negative (black) cable last or an explosive situation could result causing serious injury or death. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.
  • Page 62 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 11. BATTERY Battery Installation and Connections WARNING To avoid the possibility of explosion, always connect battery cables in the order specified. Red (positive) cable first; black (negative) cable last. An exploding battery can cause serious injury or death.
  • Page 63 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 11. BATTERY Battery Conditioning New batteries cannot initially hold all of their capacity. The approximate capacity of the battery pack increases as the number of charge cycles increases. # of Charge Cycles: Percent of Full Capacity:...
  • Page 64 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 11. BATTERY table below. Color Indication Code Definition Green Slow Flash Charge is complete, Yellow Slow Flash 70%~90% Slow Flash Less than 70% CAUTION Your ATV is equipped with a 100Ah Battery. This may no be sufficient to provide power for optional equipment.
  • Page 65 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 11. BATTERY • Avoid charging at temperatures above 49°C.ambient air temperature. Closed, unvented storage buildings often exceed this temperature when exposed to direct sunlight. Never connect an auxiliary battery to the factory-installed DC-to-DC • converter. If more than 10 amps are needed for accessories, always install the producer-approved auxiliary accessory battery kit.
  • Page 66 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 11. BATTERY Always use a extension cord with a minimum rating of 20 amps. Inspect the charging cord and extension cord for cracks, loose connections and frayed wiring. Replace any damaged components promptly. Always connect the extension cord to the charge receptacle on the vehicle first, then plug the cord into a wall receptacle.
  • Page 67 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE BATTERIES: WARNING Battery posts, terminals and related components contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Always wash your hands after touching or handing or handing the batteries. WARNING Charging a damaged battery can result in serious injury.
  • Page 68 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE the batteries in an area subject to a flame or spark, including areas containing gas or propane water heaters and furnaces. Do not smoke in the charging area. Always follow these precautions when charging the batteries: 1.Position the vehicle on a level surface.
  • Page 69 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE BATTERIES: Battery Cleaning Always keep battery terminals and connections free of corrosion. To clean, remove corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well tap water and dry off with clean shop towels.
  • Page 70 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE CAUTION Due to the nature of the adjustments marked with a D on the following chart, it is recommended that service be performed by an authorized dealer. 1. More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.
  • Page 71 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Item Hours When Remarks Brake System Pre-ride Pre-ride Pre-ride inspection item Auxiliary Brake Pre-ride Pre-ride Pre-ride inspection item Tires Pre-ride Pre-ride Inspect daily, pre-ride inspection item Wheels Pre-ride Pre-ride Pre-ride inspection item Frame nuts, bolts...
  • Page 72 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Item Hours When Remarks Shift linkage 50 hrs 6 months Inspect, adjust  Steering 50 hrs 6 months Inspect daily, lubricate  Front Suspension 50 hrs 6 months Inspect-lubricate, tighten fasteners  Rear Suspension...
  • Page 73 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Lubrication Recommendations Item Lube Rec Method Frequency 1.Brake DOT 3 Only Maintain level require; Fluid Between fill lines. change See “7.CONTROL” every years or 200 hours 2.Rear Gear See “16.MAI- Change case oil GL-4 85W/90...
  • Page 74 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Lubrication Recommendations Item Lube Rec Method Frequency  6. Front/Rear Grease Locate fitting on Every A-arm pivot shaft months or 50 pivot Shaft grease with grease hours  7.Steering Grease Locate fitting on Every...
  • Page 75 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Cable and replace it if hours necessary  14.Rear Axle Grease Locate fittings Every Bearing(on and grease months swing or 50 hours model)  15.Swing Arm Grease Locate fittings Monthly or 20 Bearing(on and grease...
  • Page 76 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE NOTE: 1. More often under severe use, such as wet or dusty conditions . 2. Grease: Light weight lithium-soap grease. 3. Grease M：molybdenum disulfide(MoS ) grease(water resistant). 4. *When suspension action becomes stiff or after washing.
  • Page 77 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE PERIODIC MAINTENANCE RECORD Use the following chart to record periodic maintenance work： Maintenance Servicing Servicing Dealer Remarks Interval Date Performed Person First 5 Hrs 10 Hrs 15 Hrs 20 Hrs 25 Hrs 50 Hrs...
  • Page 78 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Rear Gear case Lubrication CAUTION Be sure no foreign material enters the rear gear case. With the electric UTV on a level surface, remove the fill plug and visually inspect the lubricant level through the fill hole. Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole.
  • Page 79 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE 4. Reinstall the fill plug. Torque Fill plug to 16~22 ft. lbs. (22~30N.m) 5. Check for leaks. Handlebar Adjustment Your ATV has handlebars which can be adjusted for your personal fit. 1. Remove the handlebar cover.
  • Page 80 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE NOTE: All nuts that have a cotter pin installed must be serviced by an authorized Dealer. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Service work must be performed by an authorized dealer.
  • Page 81 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Toe Alignment Check The recommended toe alignment is 1/8”to 1/4”(3to6mm) toe out. 1. Set the handlebars in a Straight ahead position and Hold them in this position. 2. Measure A and B,A minus B should be 1/16” to 1/8”...
  • Page 82 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE  Check brake system for fluid leaks.  Check brake for excessive travel Or spongy feel.  Check friction pads for wear, damage and loosened.  Check security and surface condition of the disc.
  • Page 83 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE maintained to be fully functional. 1. With the engine off, apply the parking brake lever and attempt to move the ATV. 2. If the rear wheels are locked, it is adjusted properly. 3. If the wheels are not locked, it must be adjusted.
  • Page 84 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Throttle Cable Free Play Adjustment Throttle cable free play is adjusted at the handlebar. 1. Side the bolts off inline cable adjuster, Loosen adjuster locknut. 2. Turn adjuster until 1/16” to 1/8” (2 to 3mm) freeplay is achieved at thumb lever.
  • Page 85 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Follow the safeguards listed below to prevent this type of situation. Important Safeguards Maintain proper tire pressure according to charts below. Improper tire inflation may affect ATV maneuverability. Do not use improper tires. The use of non-standard size or type tires may affect ATV handling.
  • Page 86 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE according to the chart found in “16.MAINTENANCE/Wheel Nut Torque”. Tire Inspection When replacing a tire always use original equipment size and type. Tire Tread Depth Always replace tires when tread depth is worn to 1/8” (3mm) (1) or less.
  • Page 87 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Never use a high pressure type car wash system, it can damage to the wheel bearings, transmission seals, body panels, brakes and warning labels, and water might enter the engine or exhaust system. The best and safest way to clean your ATV is with a garden hose and a pail of mild soap and water.
  • Page 88 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 12. MAINTENANCE Battery Maintenance——Remove the battery and add distilled water as required to the proper level. Do not use tap water which may contain minerals that reduce battery life. Apply Dielectric Grease to the terminal bolts and terminals. Charge the battery.
  • Page 89 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 13. TOOL 13-1...
  • Page 90 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 14. SPECIFICATION Dimensions & Capacities L X W X H 2150X1160X1270 mm 84.6x 45.7x50 in Seat height 900mm 35.4 inch Wheel Base 1270 mm 50 in Turn diameters 6500mm 256 in Ground Clearance 240 mm 9.4 in...
  • Page 91 OWNER’S/OPERATOR’S MANUAL LH40DA 18.0 14. SPECIFICATION Electrical Equipment Battery 48V 100AH Head light 35W/35W x2 Front Turn Indicator Light 12V LED Front Position Light 12V 5W x2 Rear Turn Indicator Light 12V 10W x2 Rear Position Light 12V 5W x2...