Linhai M565Li T3 EFI Manuals

Linhai M565Li T3 EFI Manuals

Manuals and User Guides for Linhai M565Li T3 EFI. We have 1 Linhai M565Li T3 EFI manual available for free PDF download: Service Manual

Linhai M565Li T3 EFI Service Manual

Linhai M565Li T3 EFI Service Manual (339 pages)

Brand: Linhai | Category: Offroad Vehicle | Size: 15.52 MB

Table of Contents

Contents
4
General Information
6
Preparation for Removal Procedures
7
Gaskets, Oil Seals and O-Rings
7
Lock Washers/Plates and Cotter Pins
7
Bearings and Oil Seals
7
Circlips
8
Checking the Connections
8
Conversion Table
9
VIN and Engine Serial Number
10
Vehicle Dimensions
11
Maintenance
14
Lubricants and Fluids
18
Lubrication Recommendations
19
Fuel Filter
20
Fuel Lines
20
Fuel System
20
Vent Lines and Roll over Valve
21
Fuel Pump Module
21
Fuel Module Removal
22
Fuel Pressure Relief Procedure
23
Toe Alignment
24
Braking System Inspection
25
Hose/Fitting Inspection
25
Foot Brake Adjustment
25
Adjusting Brake Pedal
25
Foot Brake Testing
26
To Adjust (Set Up) the Mechanical Drum Brake
28
Suspension Spring Preload Adjustment
29
Wheel Installation
30
Wheel, Hub Torque Table
30
Wheel Removal
30
Wheels
30
Tire Pressure
31
Frame, Nuts, Bolts, Fasteners
32
Engine
35
Table of Contents
37
Unit Conversion Table
38
General Precautions
39
Fuel, Oil and Engine Coolant Recommendation
41
Engine Running-In
41
Engine Shape & Location of Engine Identification Number
43
Engine General Information
44
- Valves & Cylinder Head
  46
- Cylinder, Piston, Piston Ring & Crankshaft
  47
Maintenance Specifications
50
Engine Tightening Torque List
57
Engine Service Tools
61
- Materials for Operation and Fixing
  63
- Inspection and Adjustment
  64
- Period Maintenance Table
  66
- Procedure of Maintenance & Adjustment
  68
- Valve Clearance
  68
- Engine Idle Speed
  70
- Spark Plug
  71
- Air Filter
  72
  - Drive Belt, CVT
    73
  - Check Engine Oil Level
    75
- Inspection of Lubrication System
  75
  - Replace Engine Oil
    76
  - Replacing Oil Filter
    77
- Inspection of Cooling System
  78
- Inspection of Cylinder Pressure
  80
- Testing Cylinder Pressure
  81
- Engine Removal, Inspection & Installation
  83
- Engine Removal
  87
- Cylinder Head Cover
  87
- Timing Chain Tensioner
  87
- Cylinder Head, Guide Chain Plate
  89
- Start Decompression COMP
  89
- Camshaft, Rocker Arm
  89
- Timing Driven Sprocket
  89
- Cylinder
  91
- CVT Cover
  91
- Driving Pulley / Driven Pulley /Drive Belt
  91
- Sector Gear
  94
- Water Pump
  95
- Oil Filter
  96
- Left Crankcase Cover/Magneto Stator
  96
- Magneto Rotor
  97
- Starting Driven Gear/Starting Dual Gear
  97
- Oil Pump Drive Gear/Oil Pump Dual Gear
  98
- Engine Center
  99
- Right Crankcase
  99
- Front Output Shaft, Driven Bevel Gear
  100
- Drive Bevel Gear
  101
- Cylinder Head Cover 2.Cylinder Head Cover Seal Ring
  106
- Camshaft Inspection
  107
- Cylinder Head Cover Remove Rocker Arm
  108
- Rocker Arm Inspection
  109
- Rocker Arm Shaft
  109
- Valve Spring Removal
  110
- Valve Spring Inspection
  112
- Valve Removal
  112
- Valve Inspection
  113
- Valve Stem and Valve Guide Clearance
  114
- Valve Face and Seat
  115
- Valve Guide Removal
  116
- Valve Guide Inspection
  116
- Water Temperature Sensor and Thermostat
  117
- Injector Seat
  117
- Cylinder Head Installation
  119
- Valve Installation
  121
- Valve Spring Installation
  122
- Thermostat Installation
  124
- Injector Seat Installation
  124
- Upper Guide Chain Inspection
  124
- Cylinder Body Inspection
  124
- Cylinder Body Inner Diameter Inspection
  125
- Pistion
  126
- Pistion Ring Groove Clearance
  126
- Pistion Ring Free Gap and Pistion Ring End Gap
  127
- Pistion Pin and Pin Bore
  128
- Pistion Pin Bore
  128
- Drive Pulley, Driven Pulley, Drive Belt
  130
- Driven Pulley Inspection
  136
- Driven Pulley Sliding Sheave Inspection
  138
- Cam Inspection
  139
- Driven Pulley Spring Inspection
  140
- Driven Pulley Assembly
  140
- Drive Belt
  140
- CVT Case Inspection
  141
- Lower Timing Chain Guide Inspection
  141
- Tensioner Plate Inspection
  141
- Timing Chain Inspection
  142
- Gearshift, Drive Sector Gear
  142
- Crankcase (LH) Cover
  143
- Crankcase Inspection
  148
- Ball Bearing and Oil Sealing Inspection
  150
- Front Output Shaft
  153
- Driven Bevel Gear
  153
- Measure Bevel Gear Backlash
  154
- Bevel Gear Spacer Adjusting Method
  154
- “O” Ring Seal
  154
- Gear Surface Contact Inspection
  156
- Drive Shaft Inspection
  157
- Drive Layshaft Combination
  157
- Engine Installation
  161
- Crankshaft Axial Play
  162
- Connecting Rod Big End Axial Play
  162
- Balance Shaft
  163
- Oil Pump Inspection
  163
- Middle Parts of Engine Installation
  165
- Magnetor Rotor Combination
  171
- Shaft Sleeve, Blanking Cap
  172
- Chain Guide
  179
- Cylinder Head
  179
- Decompressor Starter
  181
- Cooling and Lubrication System
  187
- Engine Cooling System Chart
  189
- Engine Coolant
  190
- Inspection of Cooling Circuit
  191
- Inspection and Cooling of Radiator and Water Hoses Radiator Cap
  192
- Inspection of Fan Motor
  194
- Radiator Hose Inspection
  194
- Inspection of Water Temperature Sensor
  196
- Inspection of Thermo Switch
  196
- Inspection of Thermostat
  198
- Inspection of Water Pump Cover
  202
- Inspection of Engine Lubrication System
  206
- Fuel Injection System
  209
- Ecu
  211
- ECU Temperature Requirements
  213
- ECU Power Requirements
  213
- ECU Installation Requirements
  213
- Injector View
  214
- Seal Rings
  214
- Seal Rings Replacement
  215
- Lubricant Recommendation (Injector)
  215
- Over-Voltage (Injector)
  216
- Temperature Requirements (Injector)
  216
- Fuel Contamination (Injector)
  216
- Wire Routing (Injector)
  216
- Injector Handling
  217
- Installation Guide Lines (Injector)
  218
- Injector Replacement Techniques
  219
- Injector Plugging
  220
- Injector Cleaning
  220
- Throttle Body Assembly (with Stepper Motor)
  221
- Throttle Body Removal
  222
- Throttle Body Installation
  222
- Throttle Body Handling
  223
- Engine Cool Ant Temperature Sensor
  224
- Oxygen Sensor
  227
- Ignition Coil
  228
- Diagnostic Tools
  233
- Motor Scanner (for MT05 EMS)
  233
- Troubleshooting
  243
- Engine will Not Start or Is Hard to Start
  243
- Engine Stalls Easily or Has Unstable Idle Speed
  244
- Poor Engine Running in High-Speed Range
  245
- Exhaust Smoke Is Dirty or Thick
  245
- Engine Lacks Power
  246
- Engine Overheats
  246
- Engine Is Noisy
  247
- Slipping Clutch
  248
- Chassis
  249
- A-RM Replacement
  250
- Front Strut Replacement ATV500
  251
- Front Strut Ball Joint Replacement
  252
- Steering Post Assembly
  253
- Final Drive
  255
- Wheel, Hub and Spindle Torque Table
  256
- Front Hub Disassembly/Inspection
  256
- Front Hub Removal/Inspection 4X4
  257
- Front Hub Installation 4X4
  258
- Front Hub Bearing Replacement 4X4
  259
- Front Drive Axle (Inner and Outer CV Joint) Removal and Inspection
  260
- Front Drive Axle Installation (4X4)
  262
- Front Drive Axle Disassembly and Inspection (4X4)
  262
- Front Drive Axle Asssembly (4X4)
  264
- Rear Hub Inspection
  267
- Rear Gear Case Component Identification
  269
- Rear Gear Case
  270
- Rear Gear Case Assembly
  272
- Front Gear Case Disassembly
  277
- Front Gearcase Assembly
  285
- Brakes
  291
- Brakes Specifications
  292
- Brake System Service Notes
  292
- Burnishing Procedure
  293
- Fluid Replacement/Bleeding Procedure
  294
- Brake Bleeding-Fluid Change
  294
- Hand Brake Master Cylinder Removal/Inspection/Installation
  296
- Front Pad Removal/Inspection/Installation
  297
- Front Disc Inspection/Removal/Replacement
  298
- Front Caliper Removal/Inspection/Installation
  299
- Rear Brake Pad Removal/Inspection/Installation
  300
- Rear Caliper Removal/Inspection/Installation
  301
- Rear Brake Disc Inspection/Removal/Replacement
  302
- Foot Brake Pedal for B-Type
  303
- Electrical
  305
- Headlight Lamp Replacement
  306
- Headlight Adjustment
  306
- Battery Inspection/Removal
  307
- Battery Installation
  308
- Battery Testing
  308
- Load Test
  308
- Ignition System Troubleshooting
  309
- Ignition System Circuit Diagram
  309
- Charging System Circuit Diagram
  314
- Current Draw - Key off
  314
- Electrics Starting System
  317
- Starter Motor Troubleshooting
  318
- Cooling System
  321
- If the Fan Motor Fails to Turn
  321
- If the Heat Alarm Unit Working
  324
- Lighting System
  326
- Lighting System Troubleshooting
  327
- Light System Check
  328
- Gear Shift Switch Test
  330
- Switch Table
  331
- Speedmeter System
  332
- Speed Sensor Operation
  332
- Dial Meter
  333
- LCD Meter
  333
- Main Switch and Handle Switch
  334
- Fuel Gauge/Fuel Level Sensor
  335
- Electric 4WD Shift Operation Principle
  336
- Wiring Diagram
  337

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