Table Of Contents - Linhai ATV 260 Service Manual

Table of Contents

Contents3
General Information5
Important Information6
Preparation For Removal Procedures6
Gaskets, Oil Seals And O-Rings6
Lock Washers/Plates And Cotter Pins6
Checking Of Connections7
Chapter 1 General Page7
Conversion Table8
Vin And Engine Serial Number9
Atv 260 / 3009
Mini / Youth9
Vehicle Dimensions10
Maintenance16
Periodic Maintenance Schedule17
Lubricant And Fluid20
Fuel System22
Lubrication Recommendations22
Fuel Lines24
Fuel Filter24
Fuel Valve And Strainer Screen24
For B-Type Atv25
Vent Lines And Roll Over Valve25
Toe Alignment26
Braking System Inspection27
Brake Pad Inspection27
Hose/Fitting Inspection27
Foor Brake Adjustment27
Foot Brake Testing28
Mechanics Parking Brake For Europe Atv 260/30028
Controls28
Drum Brake For Atv 50-15030
Brake Shoes30
Brake Drum Checking/Adjusting30
Suspension Spring Preload Adjustment32
Front Suspension32
Rear Suspension32
Wheel, Hub Torque Table33
Wheel Removal33
Wheel Installation33
Tire Pressure34
Tire Inspection34
Tire Tread Depth34
Frame, Nuts, Bolts, Fasteners35
Chapter 3 Engine Page. 3A38
Maintenance Specifications39
Tightening Torques43
Parts Inspection And Service45
Valve Clearance Adjustment45
Chapter 3 Engine Page45
Idling Speed Adjustment46
Compression Pressure Measurement47
Engine Oil Level Inspection49
Recommended Engine Oil49
Engine Oil Replacement50
Engine Oil Pressure Inspection50
Coolant Level Inspection51
Coolant Replacement51
Cylinder Head54
Chapter 3A Engine 260/ 300 Cc Atv Service54
Cylinder Head Removal55
Cylinder Head Inspection56
Cylinder Head Installation57
Camshaft And Rocker Arms59
Rocker Arm And Rocker Arm Shaft Removal60
Cam Shaft Inspection60
Rocker Arms And Rocker Arm Shafts Inspection60
Camshaft And Rocker Arm Installation61
Valves And Valve Springs62
Valves And Valve Springs Removal63
Valve And Valve Springs Inspection64
Valve Seats Inspection65
Valves And Valve Springs Installation67
Piston And Piston Rings Removal69
Cylinder Inspection70
Piston And Piston Pin Inspection70
Piston Rings Inspection72
Piston Rings, Piston And Cylinder Installation72
V-Belt, Clutch And Secondary/Primary Sheave Crankcase Cover (Left)75
Primary Sheave Removal78
Secondary Sheave And V-Belt Removal78
Secondary Sheave Disassembly79
Clutch Inspection79
V-Belt Inspection79
Weight Inspection80
Secondary Sheave Inspection80
Primary Sheave Assembly80
Secondary Sheave Installation81
Magneto And Starter Clutch83
Magneto Cover And Stator Coil83
A.c. Magneto And Starter Clutch84
A.c. Magneto Rotor Removal85
Starter Drive Gear Inspection85
A.c. Magneto Rotor Installation86
Oil Pump87
Oil Pump Inspection88
Crankcase And Crankshaft89
Crankshaft Removal91
Crankshaft Inspection91
Crankshaft Installation92
Cooling System93
Radiator93
Cooling System Inspection94
Water Pump Inspection97
Carburetor Removal101
Carburetor Disassembly/Inspection101
Vacuum Chamber102
Float And Jets103
Air Cut-Off Valve104
Accelerating Pump105
Scheduled Maintenance108
Air Filter Replacement108
Spark Plug108
Valve Adjustment109
Carburetor Idle Speed110
Ignition Time110
Cylinder Pressure110
Final Reduction Gear Oil Checking111
Transmission Belt111
Gear Oil Recommended111
Changing Gear Oil111
Cylinder Head, Valve112
Disassembling Of Camshaft114
Disassembly Of Camshaft Seat And Rocker Arm Assembly115
Checking Of Camshaft Bearing Rocker Arm116
Disassembly Of Cylinder Head116
Valve And Valve Guide118
Remove Carbon Deposit From Valve Guide118
Valve Guide Replacement118
Valve Seat Checking119
Valve Seat Cutting120
Building-Up Of Cylinder Head121
Installing Cylinder Head122
Camshaft Assembly122
The Cylinder And The Piston124
Removing The Cylinder125
Removing The Piston125
Assembling The Piston128
Assembling The Cylinder129
Driving Belt Device ＆ The Starting Lever130
The Left Crankcase Cover Detaching131
Removing The Starting Pivot131
Checking The Starting Pivot132
Installing The Starting Assembly133
The Driving Belt134
Assembling The Driving Belt135
The Driving Pulley Dismounting135
Assembling The Driving Pulley136
The Clutch/Transmission Pulley137
The Clutch / Transmission Pulley Assembly140
Assembling The Clutch/Transmission Pulley141
Assembly The Clutch Housing141
The Final Transmission Assembly142
Dismantling The Final Transmission Assembly143
Detach The Final Transmission Gearbox Cover143
Assembling The Final Gear Set145
The Crankcase & The Crankshaft146
Dismantling The Crankcase147
Assembling The Crankcase149
Lubricating System151
Over All Engine Requirements151
Engine Oil / Filter Screen152
Oil Pump Removal153
Carburetor157
Disassembly Of Carburetor159
Float Bowl Disassembling162
Accelerator Pump Disassembling163
Assembly Of Carburetor164
Carburetor Adjustment165
Starter System166
Starter Motor Removal166
Starter Pinion Removal169
Magneto Dismantling170
Magneto Assembling171
Ignition System Installation Information173
Ignition System Troubleshooting173
Ignition System Operating Points173
Ignition System Reference Standard173
Ignition System Cdi Inspection174
Ignition Coil174
Magneto175
3C Engine178
B-Type178
Preparation For Removal179
Replacement Parts179
Periodic Inspection And Adjustment180
Air Filter (For Mini Atv100/150)180
Carburetor Idle Adjustment181
Transmission Oil Inspection181
Crankcase Oil Inspection182
Engine Removal And Installation183
Cylinder Head Camshaft Removal183
Cylinder Body, Piston And Piston Ring187
V-Belt And Cvt189
Troubleshooting Checklist197
Electric Starter201
Carburetion203
Tightening Torques Of Engine Main Fasteners208
Chassis214
Atv Service Manual214
A-Rm Replacement215
Maintenance-Free Pivot Design216
Swing Arm Assembly Installation217
Front Strut Replacement218
Front Strut Ball Joint Replacement219
Steering Post Assembly220
Front Wheel/Hub223
Front Wheel Removal223
Front Hub Removal223
Front Hub/Drum/Brake Shoe/Brake Panel/Brake Cam And Arm Inspection223
Hub Bearing Replacement224
Drum Brake224
Final Drive226
Rear Wheel Removal226
Drive Chain Removal226
Swing Arm230
Swing Arm Removal231
Swing Arm Inspection231
Swing Arm Installation231
Wheel, Hub, And Spindle Torque Table234
Front Hub Disassembly/Inspection234
Front Hub Assembly235
Front Hub Installation235
Front Drive Axle (Inner And Outer Cv Joint) Removal/Inspection238
Front Drive Axle Installation240
Front Drive Axle Disassembly/Inspection240
Inner Cv Joint Inspection241
Front Drive Axle Assembly242
Rear Hub Inspection245
Rear Axle Removal245
Rear Axle Installation246
Rear Axle Bearing Removal247
Rear Axle Bearing Installation247
Rear Gearcase Disassembly247
Rear Gearcase Assembly248
Rear Gearcase Exploded View249
Front Gearcase Slip Limit Torque Test249
Front Gearcase Disassembly/Inspection250
Front Gearcase Assembly253
Front Differential Disassembly/Inspection254
Front Differential Assembly256
Front Gearcase Exploded View259
Differential Centre Exploded View260
Rear, Front Prop Shaft Removal260
Transmission262
Shifter Removal263
Shifter Disassembly263
Shifter Assembly264
Shifter Installation265
Shift Linkage Adjustment265
Engine And Transmission Removal266
Engine And Transmission Install267
Transmission Disassembly269
Transmission Assembly271
2X4 Transmission Exploded View274
4X4 Transmission Exploded View275
Brakes277
Brakes Specifications278
Brake System Service Notes278
Burnishing Procedure279
Fluid Replacement/Bleeding Procedure279
Blade Bleeding-Fluid Change279
Hand Brake Master Cylinder Removal/Inspection/Installation281
Master Cylinder Fluid Level281
Front Pad Removal/Inspection/Installation283
Front Disc Inspection/Removal/Replacement284
Front Caliper Removal/Inspection/Installation285
Rear Brake Pad Removal/Inspection/Installation286
Rear Caliper Removal/Inspection/Installation287
Rear Brake Disc Removal/Inspection/Installation288
Foot Brake Pedal For B-Type288
Electrical290
Headlight Lamp Replacement291
Headlight Adjustment292
Taillight/Brakelight Lamp Replacement293
Indicator Lamp Replacement293
Battery Inspection/Removal294
Battery Installation295
Battery Testing295
Circuit Diagram297
If The Ignition System Fails To Operate298
Charging System Circuit Diagram302
Electrics Starting System305
If The Starter Motor Fails To Operate306
If The Fan Motor Fails To Turn309
If The Heat Alarm Unit Working312
Lighting System314
Lighting System Troubleshooting316
Light System Check317
Reverse Limit System319
Gear Position Indicator Switch Test320
Switch Schematic321
Speedometer System322
Operation Of Speed Sensor322
Main Switch And Handle Switch324
Lcd Meter324
Fuel Gauge/Fuel Level Sensor325
Handle Switch Schematic For Usa Model325
Handle Switch Schematic For Europe Model325
The Operation Principle Of The Electric 4Wd Shift328
Wiring Diagram330
Wiring Diagram For Lh50/100/80/150 Atv Europe Model331