User Manuals: Linhai LH400CUV-2 Utility Vehicle

Manuals and User Guides for Linhai LH400CUV-2 Utility Vehicle. We have 1 Linhai LH400CUV-2 Utility Vehicle manual available for free PDF download: Service Manual

Linhai LH400CUV-2 Service Manual (209 pages)

Brand: Linhai | Category: Offroad Vehicle | Size: 14 MB

Important Information
2
Table of Contents
3
General Information
5
Important Information
6
Preparation for Removal Procedures
6
Replacement Parts
6
Gaskets,Oil Seals and O-Rings
6
Checking of Connections
7
Conversion Table
8
Metric to Imp
8
V.I.n and Engine Serial Number
9
Vehicle Dimensions
10
Maintenance
12
Periodic Maintenance Schedule
13
Periodic Maintenance
13
Engine
14
Transmission
15
Lubricant and Fluid
16
Brakes
16
Lubrication Recommendations
18
Throttle Pedal Inspection
18
Throttle Freeplay
18
Throttle Freeplay Inspection
18
Choke Adjustment
19
Fuel System
19
Fuel Lines
19
Toe Alignment
20
Vent Lines and Roll over Valve
20
Fuel Filter
20
Braking System Inspection
21
Brake Pad Inspection
21
Hose/Fitting Inspection
21
Adjusting the Brake Pedal
21
Adjusting the Parking Brake
22
Suspension Spring Rpeload Adjustment
23
Front Suspension
23
Rear Suspension
23
Wheels
23
Tire Inspection
24
Tire Pressure
24
Wheel Nut Torque Specifications
24
Wheel Installation
24
Frame , Nuts, Bolts, Fasteners
25
Tire Tread Depth
25
CHAPTER 3 ENGINE ATV SERVICE MANUAL 2005/ Version Number
27
Maintenance Specifications
28
Parts Inspection and Service
34
Valve Clearance Adjustment
34
Valve Clearance
34
Idling Speed Adjustment
35
Spark Plug Inspection
36
Compression Pressure Measurement
37
Recommended Engine Oil
38
Engine Oil Level Inspection
38
Engine Oil Replacement
39
Engine Oil Pressure Inspection
39
Coolant Level Inspection
40
Coolantre Placement
40
Radiator
41
Handling Notes for Coolant
42
Cylinder Head
43
Cylinder Head Removal
45
Cylinder Head Inspection
45
Cyinder Head Installation
46
Camshaft and Rocker Arms
48
Cam Lobes Length
49
Cam Shaft Inspection
49
Rocker Arm and Rocker Arm Shaft Removal
49
Rocker Arms and Rocker Arm Shafts Inspection
50
Camshaft and Rocker Arm Installation
50
Valves and Valve Springs
52
Valves and Valve Springs Removal
53
Valve and Valve Springs Inspection
53
Valve Seats Inspection
54
Valves and Valve Springs Installation
56
Cylinder and Piston
58
Piston and Piston Rings Removal
59
Cylinder Inspection
59
Piston and Piston Pin Inspection
60
Piston Rings Inspection
61
Piston Rings, Piston and Cylinder Installation
61
Engine Oil
63
Primary Sheave
65
Secondary Sheave
66
Primary Sheave Removal
67
Secondary Sheave and V-Belt Removal
67
Secondary Sheave Disassembly
68
Clutch Inspection
68
V-Belt Inspection
68
Weight Inspection
69
Secondary Sheave Inspection
69
Primary Sheave Assembly
69
Secondary Sheave Installation
70
A.C. Magneto and Starter Clutch
72
Magneto Cover and Stator Coil
72
A. C. Magneto and Starter Clutch
73
A.C. Magneto Rotor Removal
74
Starter Drive Gear Inspection
74
A.C. Magneto Rotor Installation
75
Oil Pump
76
Oil Pump Inspection
77
Crankcase and Crankshaft
78
Crankcase and Crankshaft Removal
79
Crankshaft Removal
80
Crankshaft Inspection
80
Crankcase Installation
81
Cooling System
82
Water Pump
84
Thermostat
88
Chassis
96
Front A-Arm Replacement
97
Rear A-Arm Replacement
98
Rear Stabilizer Bar Removal/Installation
101
Front Strut Replacement
103
Front Strut Ball Joint Replacement
104
Box Removal
105
Box Installating
105
Steering Assembly Removal/Installation
106
Final Drive
108
Front Hub Removal/Inspection
109
Front Hub Exploded View
109
Wheel, Hub, and Spindle Torque Table
109
Front Hub Bearing Replacement
111
Front Drive Axle Removal/Inspection (4X4)
112
Front Drive Axle Installation (4X4)
113
Chapter1
113
Chapter2
113
- Front Drive Axle Disassembly/ Inspection(4X4)
  114
- Inner CV Joint Inspection
  114
- Front Drive Axle Assembly (4X4)
  116
- Rear Hub Exploded View
  117
- Rear Hub and Knuckle Removal/ Inspection
  118
- Rear Hub and Knuckle Installation
  118
- Rear Drive Shaft Removal
  119
- Rear Drive Shaft Installation
  119
- Rear Gear Case Exploded View
  121
- Rear Gearcase Disassembly
  122
- Rear Gearcase Assembly
  122
- Backlash Inspection
  123
- Front Gearcase Slip Limit Torque Test
  123
- Front Gearcase Disassembly/ Inspection
  124
- Front Gearcase Assembly
  127
- Front Diffrential Disassembly/ Inspection
  129
- Front Diffrential Assembly
  131
- Front Gearcase Exploded View
  133
- Rear, Front Prop Shaft Removal
  134
- Transmission
  136
- Gear Shifter Removal
  137
- Shifter Disassembly
  137
- Shifter Assembly
  138
- Shifter Installation
  139
- Shift Linkage Adjustment
  139
- Engine and Transmission Removal
  140
Chapter3
140
- Engine and Transmssion Install
  142
- Transmission Disassembly
  143
- Transmission Assembly
  144
Chapter4
146
Chapter5
146
Trouble Shooting Checklist
147
Chapter6
147
- 2X4 Transmission Exploded View
  148
- 4X4 Transmission Exploded View
  149
- Brakes
  151
- Burnishing Procedure
  153
- Brake Bleeding-Fluid Change
  153
- Parking Brake and Brake Line Inspection
  155
Chapter7
155
- Parking Brake Adjustment
  156
- Parking Brake Inspection
  156
- Parking Brake Rear Caliper Removal / Install
  157
- Front Pad Removal / Inspection / Installation
  157
- Front Disc Inspection
  159
- Front Caliper Removal/ Inspection / Installation
  160
- Rear Brake Pad Removal/ Inspection / Installation
  161
- Rear Caliper Removal/ Inspection/ Installation
  162
- Rear Brake Disc Inspection
  163
- Electrical
  166
- Headlight Adjustment
  167
- Taillight / Brakelight Lamp Replacement
  168
Chapter8
168
- Battery
  169
- Battery Inspection / Removal
  169
- Open Circuit Voltage Test
  170
- Load Test
  170
- Battery Testing
  170
- Battery Installation
  170
- Ignition System Troubleshooting
  171
- No Spark, Weak or Intermittent Spark
  171
- Circuit Diagram
  172
- If the Ignition System Fails to Operate
  173
- Charging System
  177
- Charging System Circuit Diagram
  177
- Current Draw - Key off
  177
- Electrics Starting System
  180
- If the Starter Motor Fails to Operate
  181
- If the Fan Motor Fails to Turn
  184
- If the Heat Alarm Unit Working
  187
- Lighting System
  189
- Light System Check
  192
- The Taillight Fails to Come on
  193
- Reverse Limit System
  194
- Gear Position Indicator Switch Test
  195
- Switch Table
  195
- Switch Schematic
  196
- Speedmeter System
  197
- Operation of Spped Sensor
  197
- Main Technical Parameter：
  198
- Main Switch and Handle Switch
  200
- Fuel Gauge/ Fuel Level Sensor
  201
- The Operation Principle of the Electric 4Wd Shift
  203
- Wiring Diagram
  206

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User Manuals: Linhai LH400CUV-2 Utility Vehicle

Linhai LH400CUV-2 Service Manual (209 pages)

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