Troubleshooting Checklist - Linhai ATV 260 Service Manual

CHAPTER 3C ENGINE 100/125/150/200
SERVICE MANUAL07.0
10. Prior to reinstalling the transmission make sure
the mating surfaces are clean and dry, and shafts
are fully seated in transmission case. Apply silicon
glue to mating surfaces.
11. Reinstall left crankcase and torque bolts in a
cross pattern in 3 step to 14.5 ft.lbs. (20Nm).
12. Install new input shaft seal.
13. Install drain plug with a new sealing washer.
Torque drain plug to 14 ft.lbs. (19Nm).
14. Add SAE80W/90GL5 oil in the recommended
amount. Install oil dipstick.
15. Install gear indicator switch. Apply Loctite
242 (blue) to screw threads and torque screws to
13-16 in. lbs. (1.5-1.9 Nm).
3.4.5.3 TROUBLE SHOOTING CHECKLIST
Check the following items when shifting difficulty is
encountered
Idle speed adjustment
Transmission oil type/quality
Driven clutch (CVT) deflection
Loose fasteners on rod ends
Loose fasteners on gear shift box
Worn rod ends, clevis pins, or pivot arm
bushings
Linkage rod adjustment and rod end
positioning
Shift selector rail travel
*Worn, broken
transmission components
*NOTE :
To determine if shifting difficulty or
problem is caused by an internal transmission
problem, disassemble transmission and inspect all
gear dogs for wear (rounding), damage. Inspect all
bearings, circlips, thrust washers and shafts for
wear.
CHAPTER 3C ENGINE
or damaged internal
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