Linhai ATV Youth Manuals

Manuals and User Guides for Linhai ATV Youth. We have 1 Linhai ATV Youth manual available for free PDF download: Service Manual

Linhai ATV Youth Service Manual

Linhai ATV Youth Service Manual (342 pages)

Brand: Linhai | Category: Offroad Vehicle | Size: 25.78 MB

Table of Contents

Contents
3
General Information
5
Gaskets, Oil Seals and O-Rings
6
Important Information
6
Lock Washers/Plates and Cotter Pins
6
Preparation for Removal Procedures
6
Chapter 1 General Page

7
- Checking of Connections
  7
- Conversion Table
  8
- Atv 260 / 300
  9
- Mini / Youth
  9
- VIN and Engine Serial Number
  9
- Vehicle Dimensions
  10
- Maintenance
  16
- Periodic Maintenance Schedule
  17
- Lubricant and Fluid
  20
- Fuel System
  22
- Lubrication Recommendations
  22
- Fuel Filter
  24
- Fuel Lines
  24
- Fuel Valve and Strainer Screen
  24
- For B-Type ATV
  25
- Vent Lines and Roll over Valve
  25
- Toe Alignment
  26
- Brake Pad Inspection
  27
- Braking System Inspection
  27
- Foor Brake Adjustment
  27
- Hose/Fitting Inspection
  27
- Controls
  28
- Foot Brake Testing
  28
- Mechanics Parking Brake for Europe ATV 260/300
  28
- Brake Drum Checking/Adjusting
  30
- Brake Shoes
  30
- Drum Brake for ATV 50-150
  30
- Front Suspension
  32
- Rear Suspension
  32
- Suspension Spring Preload Adjustment
  32
- Wheel Installation
  33
- Wheel Removal
  33
- Wheel, Hub Torque Table
  33
- Tire Inspection
  34
- Tire Pressure
  34
- Tire Tread Depth
  34
- Frame, Nuts, Bolts, Fasteners
  35
Chapter 3 Engine Page. 3A

38
- Maintenance Specifications
  39
- Tightening Torques
  43
- Chapter 3 Engine Page
  45
- Parts Inspection and Service
  45
- Valve Clearance Adjustment
  45
- Idling Speed Adjustment
  46
- Compression Pressure Measurement
  47
- Engine Oil Level Inspection
  49
- Recommended Engine Oil
  49
- Engine Oil Pressure Inspection
  50
- Engine Oil Replacement
  50
- Coolant Level Inspection
  51
- Coolant Replacement
  51
- CHAPTER 3A ENGINE 260/ 300 CC ATV SERVICE
  54
- Cylinder Head
  54
- Cylinder Head Removal
  55
- Cylinder Head Inspection
  56
- Cylinder Head Installation
  57
- Camshaft and Rocker Arms
  59
- Cam Shaft Inspection
  60
- Rocker Arm and Rocker Arm Shaft Removal
  60
- Rocker Arms and Rocker Arm Shafts Inspection
  60
- Camshaft and Rocker Arm Installation
  61
- Valves and Valve Springs
  62
- Valves and Valve Springs Removal
  63
- Valve and Valve Springs Inspection
  64
- Valve Seats Inspection
  65
- Valves and Valve Springs Installation
  67
- Piston and Piston Rings Removal
  69
- Cylinder Inspection
  70
- Piston and Piston Pin Inspection
  70
- Piston Rings Inspection
  72
- Piston Rings, Piston and Cylinder Installation
  72
- V-Belt, Clutch and Secondary/Primary Sheave Crankcase Cover (Left)
  75
- Primary Sheave Removal
  78
- Secondary Sheave and V-Belt Removal
  78
- Clutch Inspection
  79
- Secondary Sheave Disassembly
  79
- V-Belt Inspection
  79
- Primary Sheave Assembly
  80
- Secondary Sheave Inspection
  80
- Weight Inspection
  80
- Secondary Sheave Installation
  81
- Magneto and Starter Clutch
  83
- Magneto Cover and Stator Coil
  83
- A.C. Magneto and Starter Clutch
  84
- A.C. Magneto Rotor Removal
  85
- Starter Drive Gear Inspection
  85
- A.C. Magneto Rotor Installation
  86
- Oil Pump
  87
- Oil Pump Inspection
  88
- Crankcase and Crankshaft
  89
- Crankshaft Inspection
  91
- Crankshaft Removal
  91
- Crankshaft Installation
  92
- Cooling System
  93
- Radiator
  93
- Cooling System Inspection
  94
- Water Pump Inspection
  97
- Carburetor Disassembly/Inspection
  101
- Carburetor Removal
  101
- Vacuum Chamber
  102
- Float and Jets
  103
- Air Cut-Off Valve
  104
- Accelerating Pump
  105
- Air Filter Replacement
  108
- Scheduled Maintenance
  108
- Spark Plug
  108
- Valve Adjustment
  109
- Carburetor Idle Speed
  110
- Cylinder Pressure
  110
- Ignition Time
  110
- Changing Gear Oil
  111
- Final Reduction Gear Oil Checking
  111
- Gear Oil Recommended
  111
- Transmission Belt
  111
- Cylinder Head, Valve
  112
- Disassembling of Camshaft
  114
- Disassembly of Camshaft Seat and Rocker Arm Assembly
  115
- Checking of Camshaft Bearing Rocker Arm
  116
- Disassembly of Cylinder Head
  116
- Remove Carbon Deposit from Valve Guide
  118
- Valve and Valve Guide
  118
- Valve Guide Replacement
  118
- Valve Seat Checking
  119
- Valve Seat Cutting
  120
- Building-Up of Cylinder Head
  121
- Camshaft Assembly
  122
- Installing Cylinder Head
  122
- The Cylinder and the Piston
  124
- Removing the Cylinder
  125
- Removing the Piston
  125
- Assembling the Piston
  128
- Assembling the Cylinder
  129
- Driving Belt Device ＆ the Starting Lever
  130
- Removing the Starting Pivot
  131
- The Left Crankcase Cover Detaching
  131
- Checking the Starting Pivot
  132
- Installing the Starting Assembly
  133
- The Driving Belt
  134
- Assembling the Driving Belt
  135
- The Driving Pulley Dismounting
  135
- Assembling the Driving Pulley
  136
- The Clutch/Transmission Pulley
  137
- The Clutch / Transmission Pulley Assembly
  140
- Assembling the Clutch/Transmission Pulley
  141
- Assembly the Clutch Housing
  141
- The Final Transmission Assembly
  142
- Detach the Final Transmission Gearbox Cover
  143
- Dismantling the Final Transmission Assembly
  143
- Assembling the Final Gear Set
  145
- The Crankcase & the Crankshaft
  146
- Dismantling the Crankcase
  147
- Assembling the Crankcase
  149
- Lubricating System
  151
- Over All Engine Requirements
  151
- Engine Oil / Filter Screen
  152
- Oil Pump Removal
  153
- Carburetor
  157
- Disassembly of Carburetor
  159
- Float Bowl Disassembling
  162
- Accelerator Pump Disassembling
  163
- Assembly of Carburetor
  164
- Carburetor Adjustment
  165
- Starter Motor Removal
  166
- Starter System
  166
- Starter Pinion Removal
  169
- Magneto Dismantling
  170
- Magneto Assembling
  171
- Ignition System Installation Information
  173
- Ignition System Operating Points
  173
- Ignition System Reference Standard
  173
- Ignition System Troubleshooting
  173
- Ignition Coil
  174
- Ignition System CDI Inspection
  174
- Magneto
  175
- 3C Engine
  178
- B-Type
  178
- Preparation for Removal
  179
- Replacement Parts
  179
- Air Filter (for MINI ATV100/150)
  180
- Periodic Inspection and Adjustment
  180
- Carburetor Idle Adjustment
  181
- Transmission Oil Inspection
  181
- Crankcase Oil Inspection
  182
- Cylinder Head Camshaft Removal
  183
- Engine Removal and Installation
  183
- Cylinder Body, Piston and Piston Ring
  187
- V-Belt and CVT
  189
- Troubleshooting Checklist
  197
- Electric Starter
  201
- Oil Pump
  202
- Carburetion
  203
- Tightening Torques of Engine Main Fasteners
  208
- Atv Service Manual
  214
- Chassis
  214
- A-RM Replacement
  215
- Maintenance-Free Pivot Design
  216
- Swing Arm Assembly Installation
  217
- Front Strut Replacement
  218
- Front Strut Ball Joint Replacement
  219
- Steering Post Assembly
  220
- Front Hub Removal
  223
- Front Hub/Drum/Brake Shoe/Brake Panel/Brake Cam and Arm Inspection
  223
- Front Wheel Removal
  223
- Front Wheel/Hub
  223
- Drum Brake
  224
- Hub Bearing Replacement
  224
- Drive Chain Removal
  226
- Final Drive
  226
- Rear Wheel Removal
  226
- Swing Arm
  230
- Swing Arm Inspection
  231
- Swing Arm Installation
  231
- Swing Arm Removal
  231
- Front Hub Disassembly/Inspection
  234
- Wheel, Hub, and Spindle Torque Table
  234
- Front Hub Assembly
  235
- Front Hub Installation
  235
- Front Drive Axle (Inner and Outer CV Joint) Removal/Inspection
  238
- Front Drive Axle Disassembly/Inspection
  240
- Front Drive Axle Installation
  240
- Inner CV Joint Inspection
  241
- Front Drive Axle Assembly
  242
- Rear Axle Removal
  245
- Rear Hub Inspection
  245
- Rear Axle Installation
  246
- Rear Axle Bearing Installation
  247
- Rear Axle Bearing Removal
  247
- Rear Gearcase Disassembly
  247
- Rear Gearcase Assembly
  248
- Front Gearcase Slip Limit Torque Test
  249
- Rear Gearcase Exploded View
  249
- Front Gearcase Disassembly/Inspection
  250
- Front Gearcase Assembly
  253
- Front Differential Disassembly/Inspection
  254
- Front Differential Assembly
  256
- Front Gearcase Exploded View
  259
- Differential Centre Exploded View
  260
- Rear, Front Prop Shaft Removal
  260
- Transmission
  262
- Shifter Disassembly
  263
- Shifter Removal
  263
- Shifter Assembly
  264
- Shift Linkage Adjustment
  265
- Shifter Installation
  265
- Engine and Transmission Removal
  266
- Engine and Transmission Install
  267
- Transmission Disassembly
  269
- Transmission Assembly
  271
- 2X4 Transmission Exploded View
  274
- 4X4 Transmission Exploded View
  275
- Brakes
  277
- Brake System Service Notes
  278
- Brakes Specifications
  278
- Blade Bleeding-Fluid Change
  279
- Burnishing Procedure
  279
- Fluid Replacement/Bleeding Procedure
  279
- Hand Brake Master Cylinder Removal/Inspection/Installation
  281
- Master Cylinder Fluid Level
  281
- Front Pad Removal/Inspection/Installation
  283
- Front Disc Inspection/Removal/Replacement
  284
- Front Caliper Removal/Inspection/Installation
  285
- Rear Brake Pad Removal/Inspection/Installation
  286
- Rear Caliper Removal/Inspection/Installation
  287
- Foot Brake Pedal for B-Type
  288
- Rear Brake Disc Removal/Inspection/Installation
  288
- Electrical
  290
- Headlight Lamp Replacement
  291
- Headlight Adjustment
  292
- Indicator Lamp Replacement
  293
- Taillight/Brakelight Lamp Replacement
  293
- Battery Inspection/Removal
  294
- Battery Installation
  295
- Battery Testing
  295
- Circuit Diagram
  297
- If the Ignition System Fails to Operate
  298
- Charging System Circuit Diagram
  302
- Electrics Starting System
  305
- If the Starter Motor Fails to Operate
  306
- Cooling System
  309
- If the Fan Motor Fails to Turn
  309
- If the Heat Alarm Unit Working
  312
- Lighting System
  314
- Lighting System Troubleshooting
  316
- Light System Check
  317
- Reverse Limit System
  319
- Gear Position Indicator Switch Test
  320
- Switch Schematic
  321
- Operation of Speed Sensor
  322
- Speedometer System
  322
- LCD Meter
  324
- Main Switch and Handle Switch
  324
- Fuel Gauge/Fuel Level Sensor
  325
- Handle Switch Schematic for Europe Model
  325
- Handle Switch Schematic for USA Model
  325
- The Operation Principle of the Electric 4WD Shift
  328
- Wiring Diagram
  330
- Wiring Diagram for LH50/100/80/150 ATV Europe Model
  331

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