Linhai M565L T3b Owner's/Operator's Manual
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Linhai M565L T3b Owner's/Operator's Manual

4x4
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WARNING：
Read this Manual
and any
Supplements
Carefully
Before Operating
the Vehicle.
Operation
Maintenance
THIS VEHICLE IS
NOT DESIGNED
FOR USE ON
RENTAL TRACKS
OR RACING
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST
HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR
PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS
CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.
OWNER'S/OPERATOR'S
M565L T3b 4x4
Owner´s Manual - English version
MANUAL
19.0

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Summary of Contents for Linhai M565L T3b

  • Page 1 FOR USE ON RENTAL TRACKS OR RACING M565L T3b 4x4 BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.

  • Page 2: Table Of Contents

    CONTENTS 1. INTRODUCTION ·············································· 1.1 2. UNDERSTANDING WARNING ····························· 2.1 3. SAFETY WARNINGS ······································· 3.1 4. DAILY PRE-RIDE INSPECTION ························· 4.1 5. OPERATION WARNINGS ································ 5.1 6. VIN, ENGINE SERIAL NUMBER AND KEY ············· 6.1 7. CONTROL AND FUNCTIONS ······························ 7.1 8.

  • Page 3: Introduction

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 1. Introduction Congratulations on the purchase of your All Terrain Vehicle (ATV). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety.
  • Page 4 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 1. Introduction SERIOUS INJURY OR DEATH can result if you do not follow these instructions.  Read this manual and all labels carefully and follow the operating procedures described.  Never operate an ATV without proper instruction. Take a training course. Beginners should receive training from a certified instructor.
  • Page 5 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 1. Introduction start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.

  • Page 6: Understanding Warning

    M565Li T3b OWNER’S/OPERATOR’S MANUAL UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY, not a toy. READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BEFORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU START RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.
  • Page 7 M565Li T3b OWNER’S/OPERATOR’S MANUAL UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not followed, can result in personal injury, or loss of life. Read all WARNINGS in this manual carefully. Follow these instructions to remain safe. The following precautionary signal words are used throughout this manual to convey the following messages: This is the safety alert symbol.

  • Page 8: Safety Warnings

    OWNER’S/OPERATOR’S MANUAL M565L T3b SAFETY WARNINGS 19.0 Attention: There is a risk of fire from driving the vehicle on the ground where grass has dried up or parking the vehicle on such surface while the engine is hot. NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully.
  • Page 9 OWNER’S/OPERATOR’S MANUAL M565L T3B SAFETY WARNINGS 19.0...
  • Page 10 OWNER’S/OPERATOR’S MANUAL M565L T3b SAFETY WARNINGS 19.0...
  • Page 11 OWNER’S/OPERATOR’S MANUAL M565L T3b SAFETY WARNINGS 19.0...
  • Page 12 OWNER’S/OPERATOR’S MANUAL M565L T3b SAFETY WARNINGS 19.0...
  • Page 13 OWNER’S/OPERATOR’S MANUAL M565Li T3 19.0 SFETY WARNINGS...
  • Page 14 OWNER’S/OPERATOR’S MANUAL M565L T3b SAFETY WARNINGS 19.0...

  • Page 15: Daily Pre-Ride Inspection

    M565L T3bOWNER’S/OPERATOR’S MANUAL DAILY PRE-RIDE INSPECTION WARNING You must inspect your ATV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.

  • Page 16: Operation Warnings

    M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS Get on and leaver ATV Get on Get on the ATV through left or right by steps. Leave Check that the surroundings are in safe condition and then slowly park the ATV. Stop the engine. (Key off) Push the parking lever to the ON position to lock the rear wheels.
  • Page 17 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 18 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
  • Page 19 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
  • Page 20 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. This could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 21 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
  • Page 22 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual.
  • Page 23 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual.
  • Page 24 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in ATV overturning. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
  • Page 25 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Use extreme caution when riding over large obstacles, such as large rocks or fallen trees.
  • Page 26 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate the ATV through water which exceeds the recommended maximum depth in this manual.
  • Page 27 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of this ATV with improper or uneven tier pressure, may cause loss of control, and increases the risk of an accident.
  • Page 28 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV, Cargo should be properly distributed and securely attached, Reduce speed when carrying cargo or pulling a trailer.
  • Page 29 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider active vehicle requires good judgment and physical skills.
  • Page 30 M565L T3bOWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING HITCH Cautions when installing the implement or dragging the ATV 1. When installing the dragging implement trailer, the engine should stop and the ATV should park at the safety position. Please read implements or trailer’s installing instructions, signs and operating manuals carefully before changing.
  • Page 31 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 6. V.I.N Record these numbers from your ATV in the spaces provided. Frame VIN (on the lower right side of the frame tube) Engine Serial Number (left rear side of engine crankcase) Remove the spare key and store in a safe place. Your key can be duplicated only by obtaining a blank key and cut it by mating it with your existing key.

  • Page 32: Control And Functions

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS Insert the key into the key switch A. “OFF” B.“ON” C.“HEAD LIGHT” “OFF”: Turn the key to this position to stop the engine, switch off all the electrical circuits and remove the key. “ON”: In this position, the ATV electrical system is connected, the engine can be started and the key cannot be removed.
  • Page 33 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS LCD Meter ( M565L EFI T3b ) 1. Neutral indicator light 8. Low-speed indicator light 2. High beam indicator light 9. High-speed indicator light 3. Turn indicator light 10.Headlight 4. Reverse indicator light 11.
  • Page 34 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS Throttle WARNING Do not start or operate an ATV with sticking or improperly operating throttle control. A stuck or improperly operating throttle could cause an accident resulting in severe injury or death. Always contact your dealer for service repairs whenever throttle problems arise.
  • Page 35 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possible of severe injury. Front and Rear Brakes The front and rear brakes are located on the inside of the right floor board and are operated by the right foot.
  • Page 36 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS WARNING Always check to be sure that the parking brake has been disengaged before operating the ATV. An accident could result causing severe injury if the parking brake is left on while the ATV is operated. Auxiliary Brake WARNING Use caution when applying the auxiliary brake.
  • Page 37 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS Brake Fluid Level Side Window The brake fluid in the master cylinder, which is located on the left handlebar, should be checked before each side. There is an indicator window (1) on the side of the master cylinder.
  • Page 38 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS Automatic Transmission Gear Selector Operation The transmission gear selector is located on the left side of the vehicle. The transmission selector lever has five positions: - Low forward - High forward - Neutral - Reverse - Parking...
  • Page 39 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS Engine Cooling System Coolant Level The recovery bottle, located under the seat, must be maintained between the minimum and maximum level as indicated on the recovery bottle. The engine coolant level is controlled and maintained by the recovery system. The recovery system components are: recovery bottle, radiator filler neck, radiator pressure cap and connecting hose.
  • Page 40 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS Cooling System WARNING Never remove the pressure cap when the engine is warm or hot. Escaping steam can cause severe burns. The engine must be cool before removing the pressure cap. Radiator Coolant Level Inspection NOTE: This procedure is only required if the cooling system...
  • Page 41 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS Fuel and Oil system WARNING Gasoline is highly flammable and explosive under certain conditions.  Always exercise extreme caution whenever handling gasoline.  Always refuel with the engine stopped and outdoors or in a well ventilated area.
  • Page 42 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS Oil System The oil tank is located on the right side of the engine. To check the oil: 1. Set machine level surface. 2. Start the engine and let it idle for 20-30 seconds.
  • Page 43 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS 4-Wheel Drive / Diff Lock System CAUTION: Always shift as the vehicle stop. NOTE: When shift 2WD/ 4WD or Diff Lock, the mechanics in the front gear differential may be still engaged/ disengaged, the mechanics would finally disengaged/ engaged when riding on a hard surface or in reverse.
  • Page 44 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 7. CONTROL AND PARTS FUNCTIONS CAUTION Do not switch on 4WD if the rear wheels are spinning. This may cause severe machine damage. When switch on 4WD, the button will stay in 4WD position but 4WD mechanics maybe still disengaged. Always apply throttle gently and let the wheels move slightly to allow the 4WD mechanics finally engage.

  • Page 45: Starting The Engine

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 8. STARTING THE ENGINE Procedure for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Carbon monoxide in the exhaust gas is poisonous and can cause severe injury or even death. Always start engines outdoors.

  • Page 46: Break-In

    M565L T3b OWNER’S/OPERATOR’S MANUAL 9. BREAK-IN PERIOD The break-in period for your new ATV is the first 50 hours of operation. No other action on your part is as important as a proper break-in period. Careful treatment of new engine will result in more efficient performance and longer life for the engine.

  • Page 47: Riding Gear

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 10. RIDING GEAR Safe Riding Gear Always wear clothing suite to the type of riding you are doing. ATV riding requires special protective clothing which will make you feel more comfortable and reduce chances of injury. 1.

  • Page 48: Carrying Loads

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 11. CARRYING LOADS Your ATV has been designed to carry a certain amount of load. CARGO WEIGHT should be evenly distributed (1/3 on the front and 2/3 on the rear) and mounted as low as possible. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.
  • Page 49 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 11. CARRYING LOADS  CARGO WEIGHT DISTRIBUTION should be 1/3 on the front rack and 2/3 on the rear rack. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions. Carrying loads on one rack only increases the possibility of vehicle tip over.
  • Page 50 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 11. CARRYING LOADS Use a Safety Chain A safety chain will help control drawn machinery should it separate from the tractor drawbar. Use a chain with the strength rating equal to or greater than the gross weight of the towed machinery....

  • Page 51: Riding

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING WARNING The engine rpm limiter will work at 7500rpm, this may cause excessive fuel to build in the exhaust, and ignited by the catalyst in the muffler, MAY RESULT IN THE MUFFLERS OVERHEATING AND FIRE RISK. Always reduce throttle when the engine reach top rpm, avoid the engine popping.
  • Page 52 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING Making turns Practice making turns at slow speeds This ATV is equipped with drive system which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheels when turning and the inside tire must slip traction slightly.
  • Page 53 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING Riding on slippery surfaces Whenever riding on slippery surface such as wet trails or loose gravel, or during cold freezing weather, special attention must be paid to prevent vehicle turnover. Always: 1. Slow down when entering slippery areas. 2.
  • Page 54 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING Riding Uphill WARNING Use extreme caution when traveling in hilly terrain. Braking and handling are greatly affected. Loss of vehicle control or overturning of the ATV could occur, causing severe injury or death. Whenever traveling uphill, always travel straight uphill and: 1.
  • Page 55 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING Side hilling Side hilling your ATV is one of the most dangerous types of riding and should be avoided. If you do enter into a situation where side hilling is necessary, always: 1. Slow down. 2.
  • Page 56 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING Riding downhill Whenever descending a hill, always: 1. Drive directly down from the hill. 2. Transfer your weight to the rear of the vehicle. 3. Slow down. 4. Apply the brakes slightly to aid in slowing. Familiarize yourself with the auxiliary rear brake pedal and its use in the event loss of normal service brakes occurs.
  • Page 57 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING Turning Around On a Hill If the ATV stalls while climbing a hill, never back it down the hill. One maneuver which can be used when it is necessary to turn around while climbing a hill is the K-turn.
  • Page 58 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING Crossing streams Your ATV can operate through water with maximum recommended depth 20 cm. Before fording streams always: 1. Determine water depth and speed. 2. Choose a crossing where both banks have gradual inclines. 3.
  • Page 59 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING CAUTION If your ATV becomes immersed, take it to your dealer before starting the engine. Major engine damage can result if the machine is not thoroughly inspected. If it is impossible to take ATV to a dealer before starting, follow the steps below: ...
  • Page 60 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING Trail Obstacles Keep Alert Look ahead and learn to read the trail as you ride. Stay on the right side of the trail, if possible, and be constantly alert for hazards such as logs, rocks and low hanging branches.
  • Page 61 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING WARNING Reverse riding can be dangerous You could hit an obstacle or person behind you; or the vehicle could tip over rearward on a steep incline causing severe injury or death. When riding on reverse: 1.
  • Page 62 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 12. RIDING Parking on the slope Whenever the vehicle is parked: 1. Turn the engine off. 2. Set the parking brake. Make sure the ATV does not move. Engage the PARK gear. 3. Avoid parking on the slope. If necessary to park on the slope, always block the rear wheels on the downhill side as shown above.

  • Page 63: Cvt System

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 13. CVT SYSTEM WARNING The CVT system rotates at high speeds, creating large amounts of force on clutch components. However, as owner you have the following responsibilities to make sure CVT system remains safe:  Do not modify any component of the CVT system. Doing so may reduce its strength so that a failure may occur at high speeds.
  • Page 64 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 13. CVT SYSTEM On this ATV, the approximate gear ratio difference between high and low range is 1:1.88.This difference in gearing affects the operation of the CVT, especially at speeds less than 7 MPH, due to the system’s dependence on engine speed. By switching to low range while operating at low ground speeds, the air temperature in the clutch will be reduced.

  • Page 65: Battery

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 BATTERY WARNING Whenever removing the battery, disconnect the negative (black) cable first. When reinstalling the battery, connect the negative (black) cable last or an explosive situation could result causing serious injury or death. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.
  • Page 66 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 BATTERY Battery Removal 1. Disconnect hold down straps holding the electrical box and battery in position and remove battery cover. 2. Remove the battery vent tube from the battery. 3. Disconnect the black (negative) battery cable first. 4.
  • Page 67 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 BATTERY NOTE:  When your ATV is stored for one month or more, the battery should be removed, fully charged, and stored in a cool dry place.  Before reusing, recharge the battery. Power leads may need to be bent down so that battery cover may be installed.
  • Page 68 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM IS PROHIBITED CAUTION: Exhaust system components are very hot during and after the ride.  Do not touch exhaust system components. Serious burns can result. Be especially careful when traveling through tall grass. The potential for fire exists.
  • Page 69 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE CAUTION Due to the nature of the adjustments marked with a D on the following chart, it is recommended that service be performed by an authorized dealer.  More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.
  • Page 70 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Item Hours When Remarks Brake System Pre-ride Pre-ride Pre-ride inspection item Auxiliary Brake Pre-ride Pre-ride Pre-ride inspection item Tires Pre-ride Pre-ride Inspect daily, pre-ride inspection item Wheels Pre-ride Pre-ride Pre-ride inspection item Frame nuts, bolts...
  • Page 71 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Item Hours When Remarks  Rear Gear case Oil 100 hrs Monthly Check monthly change annually  Front Gear case Oil 100 hrs Monthly Check monthly ( Only for 4WD) change annually Engine...
  • Page 72 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Item Hours When Remove Radiator 100 hrs 12 months Inspect/clean external surface Cooling system 50 hrs 6 months Inspect/replace if necessary hoses Clutches (drive and 25 hrs 3 months Inspect, clean driven) Engine mounts...
  • Page 73 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE 16-20...
  • Page 74 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Lubrication Recommendations Item Lube Method Frequency 6. Front/Rear Grease Locate fitting on pivot Every 3 months or A-arm shaft and grease with 50 hours pivot shaft grease gun 7.Steering Grease Locate fitting on pivot...
  • Page 75 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE 16-22...
  • Page 76 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE NOTE: 1. More often under severe use, such as wet or dusty conditions. 2. Grease: Light weight lithium-soap grease. 3. Grease M: molybdenum disulfide (MoS ) grease (water resistant). 4. *When suspension action becomes stiff or after washing.
  • Page 77 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE WARNING Improper adjustment of the handlebars or incorrect torque of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death.
  • Page 78 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Front Wheel Hub Tightening Front wheel bearing tightness and wheel nut retention are critical component operations. Service work must be performed by an authorized dealer. Tapered nuts: install with tapered side against the wheel.
  • Page 79 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Steering Inspection The steering assembly of the machine should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, have your dealer tighten them before riding your vehicle.
  • Page 80 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Front Brake WARNING Once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
  • Page 81 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Rear and Auxiliary Brake Rear Brake The rear brake is a hydraulic disc type brake which is activated by the same pedal which activates the front brake system is self adjusting and requires no maintenance other than periodic checks of the pads for wear.
  • Page 82 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Adjusting parking brake To adjust the mechanical parking brake, use the following procedure: Note: The adjusting on the caliper is for the wear out of the pads. 1. With the engine off, loosen the adjustor on the lever.
  • Page 83 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Throttle Cable Free Play Adjustment Throttle cable free play is adjusted at the handlebar. 1. Side the bolts off inline cable adjuster, loosen adjuster locknut. 2. Turn adjuster until 2-3 mm free play is achieved at throttle lever.
  • Page 84 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Spark Plug Removal and Replacement WARNING Never attempt to remove a spark plug while the engine is warm. The exhaust system or engine could burn you causing severe injury. Remove the spark plug by rotating counterclockwise.
  • Page 85 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Rear Gear-case Lubrication CAUTION Be sure no foreign material enters the gear case. With the ATV on a level surface, remove fill plug and visually inspect the lubricant level through the fill hole. Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole.
  • Page 86 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Oil Changing 1. Remove the drain plug. Catch and discard used oil properly. 2. Clean and reinstall the drain plug with a new sealing washer and tighten securely to 20 Nm. 3. Remove the fill plug and add 250ml of SAE GL-5 80W/90 Weight Gear Lubricant and inspect oil level.
  • Page 87 M565L T3B OWNER’S/OPERATOR’S MANUAL 15. PERIODIC MAINTENANCE Front Gear case Lubrication CAUTION Be sure no foreign material enters the gear case. With the ATV on a level surface, remove fill plug and visually inspect the lubricant level through the fill hole. Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole.

  • Page 88: Maintenance

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 16. MAINTENANCE WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tire will affect vehicle handling which could cause an accident resulting in serious injury or death. Follow the safeguards listed below to prevent this type of situation. Important Safeguards Maintain proper tire pressure according to charts below.
  • Page 89 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 16. MAINTENANCE Tire Inspection When replacing a tire always use original equipment size and type. Tire Tread Depth Always replace tires when tread depth is worn to 3mm or less. Please refer to your Owner’s Manual for tire specifications. High and Low Beam (M550/M550L T3b) WARNING If the vehicle stops for a longer time, turn off the high and low light.
  • Page 90 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 16. MAINTENANCE Lamp Replacement 1. Use bulb 12V 35W/35W. 2. Pull the cable plug off the conducting strip in the socket. 3. Turning the headlight rear cover ① counterclockwise is to open the cover. Change the bulb. Taillight /Brake light Lamp Replacement If the taillight / brake light does not work, the lamp may need to be replaced.
  • Page 91 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 16. MAINTENANCE High beam Headlight Adjustment The High beam headlight can be adjusted up and down. 1. Place the vehicle on a level surface with the headlight approximately 3m from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.
  • Page 92 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 16. MAINTENANCE Cleaning Your ATV Keeping your ATV clean will extend the life of various components. Washing Never use a high pressure type car wash system, it can damage to the wheel bearings, transmission seals, body panels, brakes and warning labels, and water might enter the engine or exhaust system.
  • Page 93 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 16. MAINTENANCE Storage Tips CAUTION Do not start the engine during the storage period. This will disturb the protective film created by fogging. Cleaning——Clean the ATV thoroughly. Oil Add and Filter Change——Warm the engine and change oil and filter. Air Filter/Air Box——Inspect and clean or replace the pre-cleaner and air filter.
  • Page 94 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 16. MAINTENANCE Transporting the ATV Whenever the ATV is to be transported, following measures should be taken: 1. Turn off the engine and remove the key. 2. Turn the fuel valve to off. 3. Be certain the fuel cap, oil cap, and seat are installed correctly. 4.

  • Page 95: Troubleshooting

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 17. TROUBLESHOOTING Issues of Improper Operation Driven Clutch (CVT) Burning Possible Causes Solution Loading the ATV into a Shift transmission to Low Range during pickup or tall trailer when in loading of the ATV to prevent belt burning High range.
  • Page 96 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 17. TROUBLESHOOTING Battery Possible Cause Solution See ‖8.STARTING THE ENGINE‖ Starting engine for a long time Check the fuel/ air/ ignition/ compression system Let the main switch (key) When stopping the engine, turn Off On while parking the ATV the main switch (key) WARNING This ATV is equipped with EFI system.
  • Page 97 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 17. TROUBLESHOOTING NOTE: The following trouble shooting does not cover all the possible causes of trouble. It should be helpful, however, as a guide to troubleshooting. Refer to the relative procedure in this manual for inspection, adjustment and replacement of parts.
  • Page 98 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 17. TROUBLESHOOTING Spark plug Switch Improper plug gap Faulty main switch Worn electrodes Faulty ―ENGINE STOP‖ Wire between terminals broken switch Improper heat range Faulty brake switch Faulty spark plug cap Wiring Loose battery terminal Ignition coil Broken or shorted primary/ Loose coupler connection...
  • Page 99 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 17. TROUBLESHOOTING POOR SPEED PERFORMANCE Ignition system Compression system Dirty spark plug Worn cylinder Improper heat range Worn or seized piston ring Faulty igniter unit Cylinder head gasket broken Faulty pick up coil Cylinder gasket broken Carbon deposit buildup Fuel system Clogged fuel tank breather hole...

  • Page 100: Tools

    M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 18. TOOL Engine oil Incorrect engine oil level Improper engine oil quality (High viscosity) Low engine oil quality Brakes Dragging brake Cooling system Inoperative fan motor Faulty thermostat Faulty thermo switch Incorrect coolant level (low coolant level) Faulty radiator (Clogged, damage) Faulty radiator cap Impeller shaft gear malfunction (bent dowel pin, gear)
  • Page 101 M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0 18. TOOL POOR STARTING FAULTY BRAKE PERFORMANCE POOR BRAKING EFFECT Worn front hub bearing V-belt Slipping/oily V-belt Worn brake pad Worn brake disc Primary sliding sheave Improper operation Air in brake fluid Damage Leaking brake fluid compressing spring Worm/loose Faulty master cylinder kit...

  • Page 102: Specifications

    M565L T3b OWNER’S/OPERATOR’S MANUAL 19. SPECIFICATIONS M565L （T3b） Model Fuel capacity 14.5L Engine Oil Capacity 2.2L Ground Clearance 249mm Height 1378mm Length 2365mm Width 1199mm Seat height 900mm Wheel Base 1455mm Turn diameters 7000mm Dry Weight 385kg Front Rack 10kg...
  • Page 103 M565L T3b OWNER’S/OPERATOR’S MANUAL 19. SPECIFICATIONS Engine Engine Type LH191MR 4Stroke, Single Cylinder, SOHC Bore x Stroke 91 x 76.8 mm Displacement 499.5 cc Starter System Electric Starter Engine Cooling Liquid-Cooled Lubrication System Wet Sump Ignitions Spark Plug Type DPR8EA-9（ NGK）...

  • Page 104: Wiring Diagram

    WIRING DIAGRAM M565L EFI T3b MODEL ..• "' • - --,_- ól>--H ..,,..,LI) .----00--H .."'""" t- -<x>--H tlllAinl t.:o.i:t - -''Y---<11>--H ..-., ,. i,,i(El • 1• W • 'f1IJll,{EI & lf':: l(j .----00---l " " " "...
  • Page 105 Official distributor ASP Group Distributing Staroplzenecká 290 326 00 Letkov Czech Republic Phone: +420 378 21 21 21 info@aspgroup.cz www.aspgroup.eu Linhai M565L T3b OWNER’S/OPERATOR’S MANUAL PN.F010206A27 M565L T3b 使用维修说明书（用户手册） 中性农用车 英文 版本 19.0 零件代号 F010206A27...

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