Linhai ATV 260 Manuals

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Linhai ATV 260 Service Manual

Linhai ATV 260 Service Manual (363 pages)

Linhai ATV 2004-2005, 2009

Brand: Linhai | Category: Offroad Vehicle | Size: 45.97 MB

Table of Contents

Contents
3
Chapter 1 General Page

5
- General Information
  5
- Bearings and Oil Seals
  6
- Important Information
  6
- Preparation for Removal Procedures
  6
- Replacement Parts
  6
- Checking of Connections
  7
- Conversion Table
  8
- Mini / Youth
  9
- V.I.N. and Engine Serial Number
  9
- Vehicle Dimensions
  10
- Demon ATV 260 / 300 Europe
  12
- B-Type 260/ 300
  13
- Special Edition - Anniversary
  13
- Atv 400-2
  14
- B-Type 150/ 200
  14
- Atv 400-2B
  15
- Atv 520
  15
- Atv 520-B
  16
- Maintenance
  18
- Periodic Maintenance
  19
- Periodic Maintenance Schedule
  19
- Fuel System
  24
- Lubrication Recommendations
  24
- Fuel Filter
  26
- Fuel Lines
  26
- Vent Lines and Roll over Valve
  27
- Toe Alignment
  28
- Brake Pad Inspection
  29
- Braking System Inspection
  29
- Foot Brake Adjustment
  29
- Hose/Fitting Inspection
  29
- Bleeding
  30
- Controls
  30
- Foot Brake Testing
  30
- To Adjust (Set Up) the Mechanical Parking Brake
  31
- Brake Drum
  32
- Brake Shoes
  32
- Drum Brake Checking
  32
- Drum Brake for ATV 50-150
  32
- Front Suspension
  34
- Rear Suspension
  34
- Suspension Spring Preload Adjustment
  34
- Wheel Installation
  35
- Wheel Removal
  35
- Wheel, Hub Torque Table
  35
- Wheels
  35
- Tire Inspection
  36
- Tire Pressure
  36
- Tire Pressure Inspection
  36
- Tire Tread Depth
  36
- Frame, Nuts, Bolts, Fasteners
  37
Chapter 3 Engine Page. 3A

40
- Maintenance Specifications
  41
- Tightening Torques
  46
- Chapter 3 Engine Page
  48
- Parts Inspection and Service
  48
- Valve Clearance Adjustment
  48
- Idling Speed Adjustment
  49
- Spark Plug Inspection
  50
- Compression Pressure Measurement
  51
- Compression Pressure
  52
- Engine Oil Level Inspection
  52
- Engine Oil Replacement
  53
- Recommended Engine Oil
  53
- Coolant Level Inspection
  54
- Engine Oil Pressure Inspection
  54
- Coolant Replacement
  55
- Recommended Coolant
  56
- Handling Notes for Coolant
  57
- Cylinder Head
  58
  - Cylinder Head Removal
    60
  - Cyinder Head Installation
    61
  - Cylinder Head Inspection
    61
  - Camshaft and Rocker Arms
    64
  - Cam Shaft Inspection
    65
  - Rocker Arm and Rocker Arm Shaft Removal
    65
  - Rocker Arms and Rocker Arm Shafts Inspection
    65
  - Camshaft and Rocker Arm Installation
    66
  - Valves and Valve Springs
    68
  - Valve and Valve Springs Inspection
    69
  - Valves and Valve Springs Removal
    69
  - Valve Seats Inspection
    70
  - Valves and Valve Springs Installation
    72
  - Cylinder and Piston
    74
  - Cylinder Inspection
    75
  - Piston and Piston Rings Removal
    75
  - Piston and Piston Pin Inspection
    76
  - Piston Rings Inspection
    77
  - Piston Rings, Piston and Cylinder Installation
    77
  - V-Belt,Clutch and Secondary/Primary Sheave Crankcase Cover (Left)
    80
  - Primary Sheave
    81
  - Secondary Sheave
    82
  - Primary Sheave Removal
    83
  - Secondary Sheave and V-Belt Removal
    83
  - Clutch Inspection
    84
  - Secondary Sheave Disassembly
    84
  - V-Belt Inspection
    84
  - Primary Sheave Assembly
    85
  - Secondary Sheave Inspection
    85
  - Weight Inspection
    85
  - Secondary Sheave Installation
    86
  - A.C. Magneto and Starter Clutch
    89
  - Magneto Cover and Stator Coil
    89
  - Magneto Rotor Removal
    91
  - Magneto Rotor Installation
    92
  - Oil Pump
    94
  - Oil Pump Inspection
    95
  - Crankcase and Crankshaft
    96
  - Crankshaft Inspection
    98
  - Crankshaft Removal
    98
  - Crankcase Installation
    99
  - Cooling System
    100
  - Radiator
    100
  - Inspection
    101
  - Water Pump
    103
  - Thermostat
    106
  - Carburetor
    108
  - Carburetor Removel
    108
  - Carburetor Disassembly/Inspection
    109
  - Float and Jets
    110
  - Vacuum Chamber
    110
  - Accererating Pump
    112
  - Air Cut-Off Valve
    112
  - Table of Contents
    119
  - 50Cc/80Cc
    119
  - Air Filter Replacement
    120
  - Replacing Frequency
    120
- Scheduled Maintenance
  120
  - Spark Plug
    120
  - Valve Adjustment
    121
  - Carburetor Idle Speed
    122
  - Cylinder Pressure
    122
  - Ignition Time
    122
  - Changing Gear Oil
    123
  - Final Reduction Gear Oil Checking
    123
  - Gear Oil Recommended
    123
  - Transmission Belt
    123
  - Cylinder Head, Valve
    124
  - Important Information
    124
    
    Standards
    124
    
    Abnormal Noise
    125
    
    Slow Speed Hitch
    125
    
    Tools
    125
    
    Torque Value
    125
    
    Trouble Diagnosis
    125
  - Disassembling of Camshaft
    126
    
    Disassembly of Camshaft Seat and Rocker Arm Assembly
    127
    
    Checking of Camshaft Bearing Rocker Arm
    128
    
    Disassembly of Cylinder Head
    128
    
    Breaking down Cylinder Head
    129
    
    Remove Carbon Deposit from Valve Guide
    130
    
    Valve and Valve Guide
    130
    
    Valve Guide Replacement
    130
    
    Valve Seat Chamfer Cutting Tools
    131
    
    Valve Seat Checking and Correcting
    131
    
    Valve Seat Cutting
    132
    
    Build up Spring Seat
    133
    
    Building-Up of Cylinder Head
    133
    
    Camshaft Assembly
    134
    
    Installing Cylinder Head
    134
    
    Camshaft Chain Regulator Assembling
    135
    
    Important Points
    136
    
    Tech Criterion
    136
    
    Low Compression Pressure
    137
  - Removing the Cylinder
    137
  - Removing the Piston
    137
    
    Max Service Allowance
    138
    
    Checking the Cylinder
    139
  - Assembling the Piston
    140
  - Assembling the Cylinder
    141
    
    Driving Belt Device & the Starting Lever
    142
    
    Removing the Starting Pivot
    143
  - The Left Crankcase Cover Detaching
    143
  - Checking the Starting Pivot
    144
  - Installing the Starting Assembly
    145
  - The Driving Belt
    146
    
    Assembling the Driving Belt
    147
    
    Taking the Driving Pulley Apart
    147
  - The Driving Pulley Dismounting
    147
  - Assembling the Driving Pulley
    148
    
    The Overrunning Clutch
    148
    
    Disassembling the Clutch/Transmission Pulley
    149
    
    Removing the Clutch/Transmission Pulley
    149
    
    Checking the Clutch Transmission Pulley
    150
    
    The Clutch / Transmission Pulley Assembly
    152
    
    Assembling the Clutch/Transmission Pulley
    153
    
    Assembly the Clutch Housing
    153
    
    The Final Transmission Assembly
    154
  - Dismantling the Final Transmission
    155
  - Detach the Final Transmission Gearbox Cover
    156
  - Assembling the Final Gear Set
    157
    
    Oil Leakage
    157
    
    Replacing the Bearing
    157
    
    The Crankcase & the Crankshaft
    158
  - Important Points
    159
  - Dismantling the Crankcase
    160
  - The Crankshaft
    161
  - Assembling the Crankcase
    162
- The Cylinder and the Piston
  136
- Lubricating System
  164
  - Over All Engine Requirements
    165
  - Engine Oil / Filter Screen
    166
    
    Loss of Engine Oil
    166
    
    No Oil Pressure
    166
    
    Problem Diagnosis
    166
  - General Information
    172
    
    Hard Starting Engine
    172
    
    Poor Drivability
    172
    
    Repairing Material
    172
    
    Troubleshooting
    172
- Disassembly of Carburetor
  173
  - Checking Auto Choke
    174
  - Vacuum Chamber Break-Down
    175
  - Float Bowl Disassembling
    176
  - Accelerator Pump Disassembling
    178
- Assembly of Carburetor
  178
  - Checking
    178
  - Carburetor Adjustment
    179
  - Fastener Torque Specification
    180
  - Operation Point
    180
- Starter System
  180
  - Starter Motor Does Not Turn
    181
  - Starter Motor Removal
    181
  - Starter Motor Turns over Slowly
    181
  - Starter Motor Turns- Engine Does Not Rotate
    181
  - Starter Pinion Inspection
    183
  - Starter Pinion Removal
    183
  - Magneto Dismantling
    184
  - Starter Pinion Installation
    184
  - Starter Pinion Assembling
    185
  - Universal Solid Wrench
    187
  - Ignition System Installation
    188
  - Ignition System Operating Points
    188
  - Ignition System Reference Standard
    188
  - Ignition System Troubleshooting
    188
  - CDI Inspection
    189
  - Ignition Coil
    189
  - Charging Coil Inspection
    190
  - Magneto
    190
  - Pickup Coil Inspection
    190
  - Spark Advance Angle Inspection
    190
  - 100Cc/125Cc Chain Drive
    193
  - 150Cc /200Cc Shaft Drive
    193
  - 3C Engine
    193
  - B-Type
    193
  - Gaskets, Oil Seals and O-Rings
    194
  - Preparation for Removal
    194
  - Replacement Parts
    194
  - Air Filter (for MINI ATV100/150)
    195
  - Periodic Inspection and
    195
  - Carburetor Idle Adjustment
    196
  - Transmission Oil Inspection
    196
  - Crankcase Oil Inspection
    197
  - Camshaft Removal
    198
  - Camshaft Holder Removal and Installation
    199
  - Cylinder Body, Piston and Piston Ring
    202
  - V-Belt and CVT
    204
  - Transmission (for MINI ATV100/150)
    208
  - Transmission (for B-Type 150/200)
    209
  - Transmission Disassembly
    209
  - Transmission Assembly
    211
  - Trouble Shooting Checklist
    212
  - Electric Starter
    216
  - Oil Pump
    217
    
    Carburetion
    218
    
    Tightening Torques of Engine Main Fasteners
    223
    
    Atv 260 / 300 / 400
    229
  - Atv Service Manual
    229
    
    B-Type ATV400-2 / ATV400-2B
    229
    
    Chassis
    229
    
    A-Rm Replacement
    230
    
    Mantenance-Free Pivot Design
    231
    
    Swing Arm (Except Atv400-2，Atv400-2B)
    232
    
    Swing Arm Assembly Installation
    232
    
    Front Strut Replacement Atv260/ 300 /400 /400-2 /400-2B
    233
    
    Front Strut Ball Joint Replacement
    234
    
    Steering Post Assembly
    235
    
    Front Hub Removal
    238
    
    Front Hub/ Drum/ Brake Shoe/ Brake Panel/ Brake Cam and Arm Inspection
    238
    
    Front Wheel Removal
    238
    
    Front Wheel/ Hub
    238
    
    Drum Brake Assembly
    239
    
    Drum Brake Disassembly
    239
    
    Hub Bearing Replacement
    239
    
    Drive Chain Removal
    241
    
    Final Drive
    241
    
    Rear Wheel Removal
    241
    
    Drive Chain Inspection, Installation and Adjustment
    242
    
    Final Drive Disassembly
    243
    
    Final Drive Installation
    243
    
    Final Drive Removal
    243
    
    Final Drive Inspection
    244
    
    Final Drive Assembly
    245
    
    Swing Arm
    245
  - Front Hub Disassembly/Inspection
    249
    
    Wheel Hub, and Spindle Torque Table
    249
    
    Front Hub Removal/Inspection 4X4 (ATV400-2 / ATV400-2B)
    250
    
    Front Hub Assembly (Atv150/200/260/300)
    251
    
    Front Hub Installation 4X4 (Atv400-2 / Atv400-2B)
    252
    
    Front Hub Installation (Atv150/200/260/300)
    253
Chapter 5 Final Drive

253
- Front Hub Bearing Replacement 4X4 (Atv400-2 / Atv400-2B)
  255
- Front Drive Axle (Inner and Outer CV Joint) Removal/Inspection (4X4)
  256
- Inspection (4X)
  256
- Front Drive Axle Disassembly/ Inspection (4X4)
  258
- Front Drive Axle Installation (4X)
  258
- Front Drive Axle Installation (4X4)
  258
- Inner CV Joint Inspection
  259
- Front Drive Axle Assembly (4X4)
  260
- Rear Axle Removal
  262
- Rear Hub Inspection
  262
- Rear Axle Installation
  263
  - Rear Axle Bearing Installation
    264
  - Rear Axle Bearing Removal
    264
  - Rear Gearcase Assembly
    265
  - Rear Gearcase Disassembly
    265
    
    Rear Gearcase Exploded View
    266
    
    Front Gearcase Slip Limit Torque Test
    267
    
    Front Gearcase Disassembly/ Inspection
    268
    
    Front Gearcase Assembly
    271
    
    Front Diffrential Disassembly/ Inspection
    272
    
    Front Diffrential Assembly
    274
    
    Front Gearcase Exploded View
    277
    
    Gears Won’t Stay in Position When Shift 2WD/ 4WD
    277
    
    Differential Centre Exploded View
    278
  - Rear, Front Prop Shaft Removal
    278
  - Transmission
    280
  - Shifter Disassembly
    281
  - Shifter Removal
    281
  - Shifter Assembly
    282
  - Shift Linkage Adjustment
    283
  - Shifter Installation
    283
  - Engine and Transmission Removal
    284
  - Engine and Transmission Install
    285
  - Transmission Disassembly
    287
  - Transmission Assembly
    289
  - 2X4 Transmission Exploded View
    292
  - 4X4 Transmission Exploded View
    293
  - Brakes
    295
  - Brake System Service Notes
    296
  - Brakes Specifications
    296
  - Brakes Torque
    296
  - Brake Bleeding-Fluid Change
    297
  - Burnishing Procedure
    297
  - Fluid Replacement/Bleeding Procedure
    297
  - Master Cylinder Fluid Level
    299
  - Front Pad Removal / Inspection / Installation
    301
  - Front Disc Inspection/Removal/Replacement
    302
  - Front Caliper Removal/ Inspection / Installation
    303
  - Rear Brake Pad Removal/ Inspection / Installation
    304
  - Rear Caliper Removal/ Inspection/ Installation
    305
  - Foot Brake Pedal for B-Type
    306
  - Rear Brake Disc Inspection/Removal/Replacement
    306
  - Electrical
    308
  - Headlight Lamp Replacement
    309
  - Headlight on Handlebar
    309
  - Headlight Adjustment
    310
  - Taillight / Brakelight Lamp Replacement
    311
  - Battery
    312
  - Indicator Lamp Replacement
    312
  - Battery Inspection / Removal
    313
  - Battery Installation
    313
  - Battery Testing
    313
  - Open Circuit Voltage Test
    313
  - Ignition System
    314
  - Load Test
    314
  - No Spark, Weak or Intermittent Spark
    314
  - Electrical Circuit Diagram
    315
  - If the Ignition System Fails to Operate
    316
  - Minimum Spark Gap
    317
  - Charging System Circuit Diagram
    320
  - Charging Voltage
    321
  - Starter Coil Resistance
    322
  - Wiring Connection
    322
  - Electrics Starting System
    323
  - If the Starter Motor Fails to Operate
    324
  - Starter Relay
    325
  - Starting Circuit Cut-Off Relay
    325
  - Main Switch
    326
  - Cooling System
    327
  - If the Fan Motor Fails to Turn
    327
  - Thermo Switch
    329
  - If the Heat Alarm Unit Working
    330
  - Lighting System
    332
  - Light System Check
    335
  - Reverse Limit System
    337
  - Gear Position Indicator Switch Test
    338
  - Switch Table
    338
  - Switch Schematic
    339
  - Operation of Speed Sensor
    340
  - Speedometer System
    340
  - Dial Meter
    341
  - Lcd Meter
    342
  - Main Switch and Handle Switch
    342
  - Handle Switch Schematic for Europe Model
    343
  - Handle Switch Schematic for Usa Model
    343
  - 400Atv-2 / 400Atv-2B Handle Switch Schematic for Europe Model
    344
  - 400Atv-2 / 400Atv-2B Handle Switch Schematic for Usa Model
    344
  - Fuel Gauge/ Fuel Level Sensor
    345
  - Fuel Level Sensor Inspection
    346
  - The Operation Principle of the Electric 4Wd Shift
    347
  - Wiring Diagram for L-150/100/80/150ATV
    351
  - Wiring Diagram for LH50/80ATV/LH100/125/150ATV off Road Europe Model
    352
  - Wiring Diagram 2X4 for LH200ATV-B/LH150ATV-B Europe Model
    353
  - Wiring Diagram 2X4 for LH200/150ATV-B
    354
  - Wiring Diagram 2X4 for LH26ATV-B/ATV260/300
    355
  - Wiring Diagram 2X4 for LH260ATV-B/LH260/300
    356
  - Wiring Diagram 4X4 for LH260ATV-B/ATV260/300
    357

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Linhai ATV 260 Service Manual

Linhai ATV 260 Service Manual (342 pages)

Brand: Linhai | Category: Offroad Vehicle | Size: 25.78 MB

Table of Contents

Contents
3
General Information
5
Gaskets, Oil Seals and O-Rings
6
Important Information
6
Lock Washers/Plates and Cotter Pins
6
Preparation for Removal Procedures
6
Chapter 1 General Page

7
- Checking of Connections
  7
- Conversion Table
  8
- Atv 260 / 300
  9
- Mini / Youth
  9
- VIN and Engine Serial Number
  9
- Vehicle Dimensions
  10
- Maintenance
  16
- Periodic Maintenance Schedule
  17
- Lubricant and Fluid
  20
- Fuel System
  22
- Lubrication Recommendations
  22
- Fuel Filter
  24
- Fuel Lines
  24
- Fuel Valve and Strainer Screen
  24
- For B-Type ATV
  25
- Vent Lines and Roll over Valve
  25
- Toe Alignment
  26
- Brake Pad Inspection
  27
- Braking System Inspection
  27
- Foor Brake Adjustment
  27
- Hose/Fitting Inspection
  27
- Controls
  28
- Foot Brake Testing
  28
- Mechanics Parking Brake for Europe ATV 260/300
  28
- Brake Drum Checking/Adjusting
  30
- Brake Shoes
  30
- Drum Brake for ATV 50-150
  30
- Front Suspension
  32
- Rear Suspension
  32
- Suspension Spring Preload Adjustment
  32
- Wheel Installation
  33
- Wheel Removal
  33
- Wheel, Hub Torque Table
  33
- Tire Inspection
  34
- Tire Pressure
  34
- Tire Tread Depth
  34
- Frame, Nuts, Bolts, Fasteners
  35
Chapter 3 Engine Page. 3A

38
- Maintenance Specifications
  39
- Tightening Torques
  43
- Chapter 3 Engine Page
  45
- Parts Inspection and Service
  45
- Valve Clearance Adjustment
  45
- Idling Speed Adjustment
  46
- Compression Pressure Measurement
  47
- Engine Oil Level Inspection
  49
- Recommended Engine Oil
  49
- Engine Oil Pressure Inspection
  50
- Engine Oil Replacement
  50
- Coolant Level Inspection
  51
- Coolant Replacement
  51
- CHAPTER 3A ENGINE 260/ 300 CC ATV SERVICE
  54
- Cylinder Head
  54
- Cylinder Head Removal
  55
- Cylinder Head Inspection
  56
- Cylinder Head Installation
  57
- Camshaft and Rocker Arms
  59
- Cam Shaft Inspection
  60
- Rocker Arm and Rocker Arm Shaft Removal
  60
- Rocker Arms and Rocker Arm Shafts Inspection
  60
- Camshaft and Rocker Arm Installation
  61
- Valves and Valve Springs
  62
- Valves and Valve Springs Removal
  63
- Valve and Valve Springs Inspection
  64
- Valve Seats Inspection
  65
- Valves and Valve Springs Installation
  67
- Piston and Piston Rings Removal
  69
- Cylinder Inspection
  70
- Piston and Piston Pin Inspection
  70
- Piston Rings Inspection
  72
- Piston Rings, Piston and Cylinder Installation
  72
- V-Belt, Clutch and Secondary/Primary Sheave Crankcase Cover (Left)
  75
- Primary Sheave Removal
  78
- Secondary Sheave and V-Belt Removal
  78
- Clutch Inspection
  79
- Secondary Sheave Disassembly
  79
- V-Belt Inspection
  79
- Primary Sheave Assembly
  80
- Secondary Sheave Inspection
  80
- Weight Inspection
  80
- Secondary Sheave Installation
  81
- Magneto and Starter Clutch
  83
- Magneto Cover and Stator Coil
  83
- A.C. Magneto and Starter Clutch
  84
- A.C. Magneto Rotor Removal
  85
- Starter Drive Gear Inspection
  85
- A.C. Magneto Rotor Installation
  86
- Oil Pump
  87
- Oil Pump Inspection
  88
- Crankcase and Crankshaft
  89
- Crankshaft Inspection
  91
- Crankshaft Removal
  91
- Crankshaft Installation
  92
- Cooling System
  93
- Radiator
  93
- Cooling System Inspection
  94
- Water Pump Inspection
  97
- Carburetor Disassembly/Inspection
  101
- Carburetor Removal
  101
- Vacuum Chamber
  102
- Float and Jets
  103
- Air Cut-Off Valve
  104
- Accelerating Pump
  105
- Air Filter Replacement
  108
- Scheduled Maintenance
  108
- Spark Plug
  108
- Valve Adjustment
  109
- Carburetor Idle Speed
  110
- Cylinder Pressure
  110
- Ignition Time
  110
- Changing Gear Oil
  111
- Final Reduction Gear Oil Checking
  111
- Gear Oil Recommended
  111
- Transmission Belt
  111
- Cylinder Head, Valve
  112
- Disassembling of Camshaft
  114
- Disassembly of Camshaft Seat and Rocker Arm Assembly
  115
- Checking of Camshaft Bearing Rocker Arm
  116
- Disassembly of Cylinder Head
  116
- Remove Carbon Deposit from Valve Guide
  118
- Valve and Valve Guide
  118
- Valve Guide Replacement
  118
- Valve Seat Checking
  119
- Valve Seat Cutting
  120
- Building-Up of Cylinder Head
  121
- Camshaft Assembly
  122
- Installing Cylinder Head
  122
- The Cylinder and the Piston
  124
- Removing the Cylinder
  125
- Removing the Piston
  125
- Assembling the Piston
  128
- Assembling the Cylinder
  129
- Driving Belt Device ＆ the Starting Lever
  130
- Removing the Starting Pivot
  131
- The Left Crankcase Cover Detaching
  131
- Checking the Starting Pivot
  132
- Installing the Starting Assembly
  133
- The Driving Belt
  134
- Assembling the Driving Belt
  135
- The Driving Pulley Dismounting
  135
- Assembling the Driving Pulley
  136
- The Clutch/Transmission Pulley
  137
- The Clutch / Transmission Pulley Assembly
  140
- Assembling the Clutch/Transmission Pulley
  141
- Assembly the Clutch Housing
  141
- The Final Transmission Assembly
  142
- Detach the Final Transmission Gearbox Cover
  143
- Dismantling the Final Transmission Assembly
  143
- Assembling the Final Gear Set
  145
- The Crankcase & the Crankshaft
  146
- Dismantling the Crankcase
  147
- Assembling the Crankcase
  149
- Lubricating System
  151
- Over All Engine Requirements
  151
- Engine Oil / Filter Screen
  152
- Oil Pump Removal
  153
- Carburetor
  157
- Disassembly of Carburetor
  159
- Float Bowl Disassembling
  162
- Accelerator Pump Disassembling
  163
- Assembly of Carburetor
  164
- Carburetor Adjustment
  165
- Starter Motor Removal
  166
- Starter System
  166
- Starter Pinion Removal
  169
- Magneto Dismantling
  170
- Magneto Assembling
  171
- Ignition System Installation Information
  173
- Ignition System Operating Points
  173
- Ignition System Reference Standard
  173
- Ignition System Troubleshooting
  173
- Ignition Coil
  174
- Ignition System CDI Inspection
  174
- Magneto
  175
- 3C Engine
  178
- B-Type
  178
- Preparation for Removal
  179
- Replacement Parts
  179
- Air Filter (for MINI ATV100/150)
  180
- Periodic Inspection and Adjustment
  180
- Carburetor Idle Adjustment
  181
- Transmission Oil Inspection
  181
- Crankcase Oil Inspection
  182
- Cylinder Head Camshaft Removal
  183
- Engine Removal and Installation
  183
- Cylinder Body, Piston and Piston Ring
  187
- V-Belt and CVT
  189
- Troubleshooting Checklist
  197
- Electric Starter
  201
- Oil Pump
  202
- Carburetion
  203
- Tightening Torques of Engine Main Fasteners
  208
- Atv Service Manual
  214
- Chassis
  214
- A-RM Replacement
  215
- Maintenance-Free Pivot Design
  216
- Swing Arm Assembly Installation
  217
- Front Strut Replacement
  218
- Front Strut Ball Joint Replacement
  219
- Steering Post Assembly
  220
- Front Hub Removal
  223
- Front Hub/Drum/Brake Shoe/Brake Panel/Brake Cam and Arm Inspection
  223
- Front Wheel Removal
  223
- Front Wheel/Hub
  223
- Drum Brake
  224
- Hub Bearing Replacement
  224
- Drive Chain Removal
  226
- Final Drive
  226
- Rear Wheel Removal
  226
- Swing Arm
  230
- Swing Arm Inspection
  231
- Swing Arm Installation
  231
- Swing Arm Removal
  231
- Front Hub Disassembly/Inspection
  234
- Wheel, Hub, and Spindle Torque Table
  234
- Front Hub Assembly
  235
- Front Hub Installation
  235
- Front Drive Axle (Inner and Outer CV Joint) Removal/Inspection
  238
- Front Drive Axle Disassembly/Inspection
  240
- Front Drive Axle Installation
  240
- Inner CV Joint Inspection
  241
- Front Drive Axle Assembly
  242
- Rear Axle Removal
  245
- Rear Hub Inspection
  245
- Rear Axle Installation
  246
- Rear Axle Bearing Installation
  247
- Rear Axle Bearing Removal
  247
- Rear Gearcase Disassembly
  247
- Rear Gearcase Assembly
  248
- Front Gearcase Slip Limit Torque Test
  249
- Rear Gearcase Exploded View
  249
- Front Gearcase Disassembly/Inspection
  250
- Front Gearcase Assembly
  253
- Front Differential Disassembly/Inspection
  254
- Front Differential Assembly
  256
- Front Gearcase Exploded View
  259
- Differential Centre Exploded View
  260
- Rear, Front Prop Shaft Removal
  260
- Transmission
  262
- Shifter Disassembly
  263
- Shifter Removal
  263
- Shifter Assembly
  264
- Shift Linkage Adjustment
  265
- Shifter Installation
  265
- Engine and Transmission Removal
  266
- Engine and Transmission Install
  267
- Transmission Disassembly
  269
- Transmission Assembly
  271
- 2X4 Transmission Exploded View
  274
- 4X4 Transmission Exploded View
  275
- Brakes
  277
- Brake System Service Notes
  278
- Brakes Specifications
  278
- Blade Bleeding-Fluid Change
  279
- Burnishing Procedure
  279
- Fluid Replacement/Bleeding Procedure
  279
- Hand Brake Master Cylinder Removal/Inspection/Installation
  281
- Master Cylinder Fluid Level
  281
- Front Pad Removal/Inspection/Installation
  283
- Front Disc Inspection/Removal/Replacement
  284
- Front Caliper Removal/Inspection/Installation
  285
- Rear Brake Pad Removal/Inspection/Installation
  286
- Rear Caliper Removal/Inspection/Installation
  287
- Foot Brake Pedal for B-Type
  288
- Rear Brake Disc Removal/Inspection/Installation
  288
- Electrical
  290
- Headlight Lamp Replacement
  291
- Headlight Adjustment
  292
- Indicator Lamp Replacement
  293
- Taillight/Brakelight Lamp Replacement
  293
- Battery Inspection/Removal
  294
- Battery Installation
  295
- Battery Testing
  295
- Circuit Diagram
  297
- If the Ignition System Fails to Operate
  298
- Charging System Circuit Diagram
  302
- Electrics Starting System
  305
- If the Starter Motor Fails to Operate
  306
- Cooling System
  309
- If the Fan Motor Fails to Turn
  309
- If the Heat Alarm Unit Working
  312
- Lighting System
  314
- Lighting System Troubleshooting
  316
- Light System Check
  317
- Reverse Limit System
  319
- Gear Position Indicator Switch Test
  320
- Switch Schematic
  321
- Operation of Speed Sensor
  322
- Speedometer System
  322
- LCD Meter
  324
- Main Switch and Handle Switch
  324
- Fuel Gauge/Fuel Level Sensor
  325
- Handle Switch Schematic for Europe Model
  325
- Handle Switch Schematic for USA Model
  325
- The Operation Principle of the Electric 4WD Shift
  328
- Wiring Diagram
  330
- Wiring Diagram for LH50/100/80/150 ATV Europe Model
  331

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