Starter System; Starter Motor Removal - Linhai ATV 260 Service Manual

CHAPTER 3B ENGINE 50cc/80cc

3.9 Starter system

3.9.1Installation information
Operation point
● The starter motor can be removed without disassembly of the engine.
Installation reference standard
item
Starter motor brush length
Fastener torque specification
Starter motor clutch cover bolt
Tool
Special tools
Hex key
General tools
Open end wrenches
Troubleshooting
Starter motor does not turn
● Fuse broken
● Battery discharged
● Faulty main switch
● Faulty starter clutch
● Faulty brake switch
● Faulty starter relay
● Poor or faulty cable connections
● Faulty starter motor

3.9.2 Starter motor removal

Never work on starter motor until main switch is
turned off, battery ground-wire disconnected to
ensure that starter motor cannot turn.
Remove the two bolts and remove the starter
motor.
Roll up the water-proof rubber cover to disconnect
the starter motor.
Standard valve
8.5mm
12N.m
Starter motor turns over slowly
● Battery discharged
● Poor or faulty cable connections
● Starter motor gear seized by a foreign object
Starter motor turns- Engine does not rotate
● Faulty starter clutch
● Starter motor reversal
● Battery discharged
ATV SERVICE MANUAL07.0
Wear limit
5mm
8-9ft.lbs
CHAPTER 3B ENGINE PAGE 3B - 60 -