Buell 2003XB9S Service Manual page 233

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Installing Engine in Frame
NOTE
Vehicle should be placed onto the lift with rear tire in the
wheel vise in order to successfully perform this procedure.
8719
Figure 3-39. Supporting the Swingarm
1.
See
Figure 3-39.
Install bottle jack and wooden block
under swingarm/oil tank to the rear of the oil line fittings.
2.
Remove ratcheting tie down and block of wood between
rear isolator mount on main frame and swingarm/oil res-
ervoir.
8771
Figure 3-40. Aligning Swingarm to Crankcase for Pivot
Shaft Installation
3.
See Figure 3-40. With engine on a flat scissors jack,
raise engine and chassis until swingarm and rear isolator
mount align and pivot shaft can be installed.
4.
Torque swingarm pivot shaft to 24-26 ft-lbs
(32.5-35.2 Nm).
5.
Torque swingarm pivot shaft pinch bolt to 17-19 ft-lbs
(23-25.8 Nm) using LOCTITE 272.
6.
See
Figure 3-41.
Route transmission vent line up
through left side of frame exiting under the left rear side
of the intake cover assembly. Install cable strap to secure
transmission vent line in place. Inspect vent line to verify
space between vent line and rear exhaust.
3-30
2003 Buell XB9S: Engine
8918
Figure 3-41. Transmission Vent Line
NOTE
See
Figure 3-42.
At this point it is necessary to support main
frame with overhead hoist in order to install rear isolator bolt.
8716
Figure 3-42. Supporting Vehicle for Assembly (Typical)
8722
Figure 3-43. Installing Rear Isolator Bolt
7.
See
Figure 3-43.
Using the overhead hoist to align the
frame to the rear isolator, install rear isolator bolt and
leave loose at this time.

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