Cleaning And Inspection - Buell 2003XB9S Service Manual

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BATTERY DISCONNECTION AND
REMOVAL
1. Remove seat. See 2.41
1 1
WARNING WARNING
Always disconnect the negative battery cable first. If the
positive cable should contact ground with the negative
cable installed, the resulting sparks may cause a battery
explosion which could result in death or serious injury.
2. Unthread fastener and remove battery negative cable
(black) from battery negative (-) terminal.
3. Pull back terminal cover boot.
4. Unthread fastener and remove battery positive cable
(red) from battery positive (+) terminal.
5. Unhook strap and remove battery.

CLEANING AND INSPECTION

1. Battery top must be clean and dry. Dirt and electrolyte on
top of the battery can cause battery to self-discharge.
Clean battery top with a solution of baking soda (sodium
bicarbonate) and water (5 teaspoons baking soda per
quart or liter of water). When the solution stops bubbling,
rinse off the battery with clean water.
2. Clean cable connectors and battery terminals using a
wire brush or sandpaper. Remove any oxidation.
3. Inspect the battery screws, clamps and cables for break-
age, loose connections and corrosion. Clean clamps.
4. Check the battery posts for melting or damage caused
by overtightening.
5. Inspect the battery for discoloration, raised top or a
warped or distorted case, which might indicate that the
battery has been frozen, overheated or overcharged.
6. Inspect the battery case for cracks or leaks.
SEAT.
STORAGE
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WARNING WARNING
Always store batteries where they cannot be reached by
children. Contact with the battery's sulfuric acid could
result in death or serious injury.
CAUTION
The electrolyte in a discharged battery will freeze if
exposed to freezing temperatures. Freezing may crack
the battery case and buckle battery plates.
If the motorcycle will not be operated for several months,
such as during the winter season, remove the battery from
the motorcycle and fully charge. See
See Figure 1-2. Self-discharge is a normal condition and occurs
continuously at a rate that depends on the ambient temperature
and the battery's state of charge. Batteries discharge at a faster
rate at higher ambient temperatures. To reduce the self-dis-
charge rate, store battery in a cool (not freezing), dry place.
Charge the battery every month if stored at temperatures
below 60˚ F. (16˚ C). Charge the battery more frequently if
stored in a warm area above 60˚ F. (16˚ C).
NOTE
The H-D Battery Tender Automatic Battery Charger (P/N
99863-93TA) may be used to maintain battery charge for
extended periods of time without risk of overcharging or boil-
ing.
When returning a battery to service after storage, fully charge
the battery. See 7.10 BATTERY.
Effect of Temperature on
f1732x8x
Battery Self-Discharge Rate
100 %
C
A
P
A
75 %
C
at 105 ° F
I
T
Y
50 %
M O N T H S O F S T A N D
0 3
Figure 1-2. Battery Self-Discharge Rate
2003 Buell XB9S: Maintenance
7.10 BATTERY.
at 77 ° F
6 9 12 15
1-9