Buell 2003XB9S Service Manual page 477

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ASSEMBLY
Clutch Pack
1. Submerge and soak all friction and steel plates in
SPORT-TRANS FLUID for at least five minutes.
4
1. Clutch hub
2. Needle bearing
3. Clutch shell
4. Thrust washer, outer
Figure 6-30. Clutch Hub and Shell Assembly
1. See Figure 6-30. Assemble clutch hub and shell by slid-
ing inboard end of clutch hub into shell bearing by hand.
No tools are required for this operation.
Narrow Plate
Figure 6-31. Friction Plates
2. See Figure 6-31. Install the narrow friction plate on the
clutch hub engaging tabs on plate with slots in clutch
shell.
6-18 2003 Buell XB9S: Drive/Transmission
b1061x6x
3
2
1
b1063x6x
Regular Plate
1
6
5
1. Damper spring
2. Clutch hub
3. Steel plate
4. Narrow friction plate
5. Damper spring seat
6. Clutch shell
Figure 6-32. Clutch Pack Stack-Up (Cut-Away View)
3. See Figure 6-32. Install damper spring seat (5) on clutch
hub so that it seats inboard of narrow friction plate (4).
4. Install damper spring (1) on clutch hub with the concave
side up (facing opposite damper spring seat).
5. Install a steel plate and then a friction plate on the clutch
hub. Install six remaining sets in the same manner, alter-
nating between steel plates and friction plates.
b1059x6x
2
3
4