Buell 2003XB9S Service Manual page 517

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TORQUE VALUES
ITEM
Battery (+) to starter fastener
Battery terminal fasteners
Handlebar
control
housing
screws (right side)
Horn fastener
Ignition switch body fastener
Ignition switch fastener
Instrument module fastener
Main battery ground
Neutral indicator switch
Rotor mounting fasteners
Spark plugs
Stator TORX mounting screws
Turn signal fastener (rear)
Turn signal fasteners (front)
Turn signal flasher fastener
Voltage
regulator
mounting
screws
7-2
2003 Buell XB9S: Electrical
TORQUE
60-85 in-lbs
7-10 Nm
72-96 in-lbs
8-11 Nm
25-33 in-lbs
3-4 Nm
72-96 in-lbs
8.1-10.8 Nm
12-36 in-lbs
1.4-4.0 Nm
12-14 ft-lbs
16.3-19 Nm
12-36 in-lbs
1.4-4.0 Nm
48-72 in-lbs
5.4-8.1 Nm
36-60 in-lbs
4-6.8 Nm
90-110 in-lbs
10-12 Nm
11-18 ft-lbs
15-24 Nm
30-40 in-lbs
3-4 Nm
25-28 in-lbs
2.8-3.2 Nm
25-28 in-lbs
2.8-3.2 Nm
30-40 in-lbs
3.4-4.5 Nm
48-60 in-lbs
5.4-6.8 Nm
NOTES
page 7-32
page, 7-38, 7-69
longer screw on bottom, page 7-49
page 7-59
page 7-8
LOCTITE 272 (Red), page 7-9
page 7-51
page 7-32
LOCTITE 243 (Blue), page 7-61
LOCTITE 243 (Blue), page 7-29
page 7-1
T-27 TORX with retaining compound, replace with
new after each removal, page 7-29
page 7-46
page 7-46
page 7-47
use new fasteners, page 7-30

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