Buell 2003XB9S Service Manual page 207

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PINION SHAFT BEARINGS
Pinion shaft journal diameter
Outer race diameter in right
crankcase
Bearing running clearance
Fit in cover bushing (loose)
TORQUE VALUES
ITEM
"V" bracket to main frame
All tie bars
Anti-rotation screws (lifter)
Crankcase 5/16 in. screws
Cylinder head screws
Cylinder studs
Exhaust header nuts
Feed oil line at oil reservoir
Feed oil line at pump to oil cooler
Feed oil line at rear of oil pump
Feed oil line at the oil cooler
Front isolator bolt
Front isolator bracket mounting fastener
Front muffler strap fastener
Gearcase cover screws
Oil cooler feed line at the oil pump
Oil cooler return line fitting at crankcase
Oil cooler return line fitting at the oil cooler
Oil cooler return oil line
Oil filter adapter
Oil pressure signal light switch
Oil pump cover screws
Oil pump mounting screws
Pinion shaft nut
Piston jet TORX screws
Pushrod cover screw
Rear isolator assembly fasteners
Rear isolator bolt
3-4 2003 Buell XB9S: Engine
Table 3-15. Pinion Shaft Bearing Specifications
NEW COMPONENTS
1.2496-1.2500 in.
1.5646-1.5652 in.
0.00012-0.00088 in.
0.0023-0.0043 in.
120-144 in-lbs
25-27 ft-lbs
55-65 in-lbs
15-19 ft-lbs
See NOTES
10-20 ft-lbs
72-96 in-lbs
20-22 ft-lbs
18-20 ft-lbs
18-20 ft-lbs
15-17 ft-lbs
49-51 ft-lbs
49-51 ft-lbs
108-120 in-lbs
80-110 in-lbs
18-20 ft-lbs
15-17 ft-lbs
15-17 ft-lbs
15-17 ft-lbs
96-144 in-lbs
50-70 in-lbs
70-80 in-lbs
125-150 in-lbs
19-21 ft-lbs
25-35 in-lbs
30-40 in-lbs
25-27 ft-lbs
49-51 ft-lbs
31.7398-31.7500
1.2496 in. (min)
mm
39.7408-39.7561
1.5672 in. (max)
mm
0.00305-0.02235
mm
0.0584-0.1092 mm
TORQUE
13.6-16.3 Nm page 3-14, 3-32
33.9-36.6 Nm page 3-14
6-7 Nm page 3-84
20-26 Nm page 3-102
See NOTES Special pattern to tighten, page 3-60
14-27 Nm Special method to tighten, page 3-103
8.1-10.8 Nm page 3-14
27.1-29.8 Nm page 3-35
24.4-27.1 Nm page 3-39
24.4-27.1 Nm page 3-36
20.3-23 Nm page 3-39
66-69 Nm page 3-14
66-69 Nm page 3-14, 3-32
12.2-13.6 Nm page 3-16
9-12 Nm Special pattern to tighten, page 3-89
24.4-27.1 Nm page 3-39
20.3-23 Nm page 3-39
20.3-23 Nm page 3-39
20.3-23 Nm page 3-15
11-16 Nm LOCTITE 243, page 3-82
6-8 Nm page 3-82
8-9 Nm TORX, page 3-81
14-17 Nm Page 3-81
26-29 Nm page 3-88
2.8-4 Nm Loctite 222, page 3-91
3-5 Nm page 3-84
33.9-36.6 Nm page 3-29
66.4-69.1 Nm page 3-14
SERVICE WEAR LIMITS
31.7398 mm (min)
39.8069 mm (max)
0.0050 in. 0.1270 mm
NOTES