Buell 2003XB9S Service Manual page 414

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REMOVAL
PART NO.
B-45657 Fuel pump puller
1. Remove rider footpeg mounts. See
HEEL GUARD AND MOUNT.
2. Remove swingarm. See
3. Drain fuel tank. See DRAINING FUEL TANK
FUEL PUMP.
1 1
WARNING WARNING
A small amount of gasoline will drain from the fuel sup-
ply fitting, fuel line and fuel pump when removed. Thor-
oughly wipe up any spilt fuel immediately. Dispose of
rags in a suitable manner. Gasoline is extremely flamma-
ble and highly explosive. Inadequate safety precautions
could result in death or serious injury.
4. See Figure 4-85. Remove fuel line from fuel supply fitting
(2).
5. Remove four fuel pump fasteners (5).
6. See Figure 4-86. Assemble fuel pump puller.
a. Thread nut (3) onto bolt (4).
b. Slide washer (2) onto bolt.
c. Insert bolt assembly into hole in main body (1).
7. See Figure 4-87. Place the main body of the fuel pump
puller over the fuel pump assembly.
8. Thread bolt into the threaded hole in the center of the
fuel pump assembly until snug.
9. Thread the nut down the shaft of the bolt until it makes
contact with the main body of the fuel pump puller.
10. Place wrench onto nut and another wrench onto the bolt.
Hold the bolt stationary and turn nut clockwise until fuel
pump is pulled free from frame.
SPECIALTY TOOL
2.30 FOOTPEG,
2.19 SWINGARM AND BRACE.
under 4.38
b0988x4x
1
2
1. Main body
2. Washer
3. Nut
4. Bolt
Figure 4-86. Fuel Pump Puller
b0987x4x
1
1. Turn clockwise
2. Hold stationary
Figure 4-87. Fuel Pump Removal
2003 Buell XB9S: Fuel System 4-105
3
4
2