Buell 2003XB9S Service Manual page 470

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REMOVAL/DISASSEMBLY
Clutch Pack
11 1
WARNING
To protect against shock and accidental start-up of vehi-
cle, disconnect the negative battery cable before pro-
ceeding. Inadequate safety precautions could result in
death or serious injury.
1. Remove primary cover. See
11 1
WARNING
Do not attempt to disassemble the clutch without
SPRING COMPRESSING TOOL (Part No. HD-38515-A),
CLUTCH SPRING FORCING SCREW (Part No. HD-38515-
91) and proper eye protection. Otherwise, the highly
compressed diaphragm spring could fly out with great
force which could result in death or serious injury.
8807
4
1. Tool handle
2. Bridge
3. Diaphragm spring
4. Clutch spring forcing screw
5. Bearing
6. Washer
Figure 6-13. Compressing Clutch Diagram Spring
2. See Figure 6-13. Attach tools to compress clutch dia-
phragm spring.
a. Thread the CLUTCH SPRING FORCING SCREW
(Part No. HD-38515-91) onto the clutch adjusting
screw.
b. Place the bridge of SPRING COMPRESSING TOOL
(Part No. HD-38515-A) against diaphragm spring.
c. Install bearing and washer.
d. Thread the tool handle onto end of forcing screw.
WARNING
6.2 PRIMARY CHAIN.
WARNING
1
6
5
3
See Figure 6-14. Turn compressing tool handle only the
amount required to release spring seat and remove snap
ring. Excessive compression of diaphragm spring could
damage clutch pressure plate.
6250
9
8
1. Tool handle
2. Washer
3. Bearing
4. Bridge
5. Forcing screw
2 6. Diaphragm spring
7. Snap ring
8. Pressure plate
9. Spring seat
Figure 6-14. Pressure Plate Assembly
3. See Figure 6-14.
a. Place a wrench on the clutch spring forcing screw
flats to prevent the forcing screw from turning.
b. Turn compressing tool handle clockwise until tool
relieves pressure on retaining ring and spring seat.
Remove and discard retaining ring.
c. Unseat spring seat from the groove in clutch hub
prongs.
d. Remove pressure plate assembly.
4. See Figure 6-12.
shell assembly. The pack consists of seven fiber plates,
seven steel plates, one narrow fiber plate, one damper
spring and one damper spring seat.
2003 Buell XB9S: Drive/Transmission
CAUTION
7
Remove pressure plate assembly.
Remove the clutch pack from the hub/
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