Page 1: Service Manual
Service Manual [Field Service] CF5001...
Page 2 Dual references may be used on the following: Official Options name : Popular Options name AFR-20 : RADF, DF C-208 : LT FN-120 : FNS FN-9 : FNS Cover Inserter D : PI PK-5 : PU TMG-3 In-System Writer : ISW...
Page 3: Table Of Contents
CF5001 Field Service Ver.1.0 Sep 2003 CONTENTS CONTENTS SAFETY AND IMPORTANT WARNING ITEMS..........S-1 IMPORTANT NOTICE .
Page 4 CONTENTS CF5001 Field Service Ver.1.0 Sep 2003 4.14 Removing and reinstalling the drum ..........1-44 4.15 Replacing the developing unit .
Page 5 CF5001 Field Service Ver.1.0 Sep 2003 CONTENTS 11. OTHER ............... 1-114 11.1 Installation of the Key Counter Socket (OPTION) .
Page 6 CONTENTS CF5001 Field Service Ver.1.0 Sep 2003 Removing and reinstalling of the rear cover ........1-162 Removing and reinstalling of the main tray .
Page 7 CF5001 Field Service Ver.1.0 Sep 2003 CONTENTS 5. CHECKING BY THE P FUNCTION ..........2-10 Checking method of the P function .
Page 8 CONTENTS CF5001 Field Service Ver.1.0 Sep 2003 7.4.8 Tone adjustment ............2-93 7.4.9...
Page 9 Connecting the CF5001........
Page 10 CONTENTS CF5001 Field Service Ver.1.0 Sep 2003 Operating environment ............3-23 Main features .
Page 11 CF5001 parts layout drawing........
Page 12 CONTENTS CF5001 Field Service Ver.1.0 Sep 2003 Blank page...
Page 13: Safety And Important Warning Items
SAFETY AND IMPORTANT WARNING ITEMS SAFETY AND IMPORTANT WARNING ITEMS Read carefully the Safety and Important Warning Items described below to understand them before doing ser- vice work. IMPORTANT NOTICE Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to the copier, Minolta Corporation strongly recommends that all servicing be performed only by Minolta-trained ser- vice technicians.
Page 14: Safety Warnings
SAFETY AND IMPORTANT WARNING ITEMS SAFETY WARNINGS MODIFICATIONS NOT AUTHORIZED BY MINOLTA Minolta copiers are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Copier design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors.
Page 15 SAFETY AND IMPORTANT WARNING ITEMS CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE Minolta copiers are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure.
Page 16 SAFETY AND IMPORTANT WARNING ITEMS WARNING: Power Plug and Cord • Do not bundle or tie the power cord. Overheating may occur there, leading to a risk of fire. • Check whether dust is collected around the power plug and wall outlet. Using the power plug and wall outlet without removing dust may result in fire.
Page 17 SAFETY AND IMPORTANT WARNING ITEMS WARNING: Ground Lead • Pay attention to the point to which the ground lead is connected. Connecting the ground lead to an improper point such as the points listed below results in a risk of explosion and electric shock: a.
Page 18 SAFETY AND IMPORTANT WARNING ITEMS CAUTION: Ventilation • The copier generates ozone gas during operation, but it is not sufficient to be harmful to the human body. If a bad smell of ozone is present in the following cases, ventilate the room. a.
Page 19 SAFETY AND IMPORTANT WARNING ITEMS DANGER: Work Performed with the Copier Powered • Take every care when servicing with the external cover detached. High-voltage exists around the drum unit. A risk of electric shock exists. WARNING: Safety Checkpoints • Check the exterior and frame for edges, burrs, and other damages. The user or CE may be injured.
Page 20 SAFETY AND IMPORTANT WARNING ITEMS WARNING: Safety Checkpoints • After replacing a part to which AC voltage is applied (e.g., optical lamp and fixing lamp), be sure to check the installation state. A risk of fire exists. • Check the interlock switch and actuator for loosening and check whether the interlock functions properly.
Page 21 SAFETY AND IMPORTANT WARNING ITEMS DANGER : HANDLING OF SERVICE MATERIALS • Do not replace the cover or turn the copier ON before any solvent remnants on the cleaned parts have fully evaporated. A risk of fire exists. • Use only a small amount of cleaner at a time and take care not to spill any liquid.
Page 22: Safety Information
SAFETY AND IMPORTANT WARNING ITEMS SAFETY INFORMATION IMPORTANT INFORMATION The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products mar- keted in the United States.
Page 23: Safety Circuits
SAFETY AND IMPORTANT WARNING ITEMS SAFETY CIRCUITS This machine is provided with the following safety circuits to prevent machine faults from resulting in serious accidents. • Overall protection circuit • Fixing upper lamp /1 (L2), Fixing upper lamp /2 (L3), Fixing lower lamp (L4) overheating prevention circuit These safety circuits are described below to provide them in order to prevent servicing errors that may the service engineer with a renewed awareness of...
Page 24 SAFETY AND IMPORTANT WARNING ITEMS Fixing upper lamp /1 (L2), Fixing upper lamp /2 (L3), Fixing lower lamp (L4) overheating prevention circuit PRCB ACDB AC driver FHCB section Control section 8050sf002e 2.1 Protection by software The output voltage from fixing temperature sensor /1 (TH1) and fixing temperature sensor /2 (TH2) is read by the CPU.
Page 25: Indication Of Warning On The Machine
SAFETY AND IMPORTANT WARNING ITEMS INDICATION OF WARNING ON THE MACHINE Caution labels shown below are attached in some areas on/in the machine. When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric shock. 8050sf003e CAUTION Please adhere to all caution labels to avoid burns or injury.
Page 26 SAFETY AND IMPORTANT WARNING ITEMS 8050sf004e CAUTION Please adhere to all caution labels to avoid burns or injury. S-14...
Page 27 SAFETY AND IMPORTANT WARNING ITEMS 8050sf005e CAUTION Please adhere to all caution labels to avoid burns or injury. S-15...
Page 28 SAFETY AND IMPORTANT WARNING ITEMS 8050sf006e CAUTION Please adhere to all caution labels to avoid burns or injury. S-16...
Page 29 SAFETY AND IMPORTANT WARNING ITEMS 8050sf007e CAUTION Please adhere to all caution labels to avoid burns or injury.. S-17...
Page 30: Safety And Important Warning Items
SAFETY AND IMPORTANT WARNING ITEMS Unplug the machine before removing platen glass. Debrancher le copieur avant de retirer la vitre d'exposition. Desenchufe la maquina antes de quitar el vidrio. Desconecte a unidade da tomada antes de remover o vidro de exposicao. 8050sf008e CAUTION Please adhere to all caution labels to avoid burns or injury.
Page 31: Idisassembly/Assembly
CF5001 Field Service Ver.1.0 Sep 2003 EXTERIOR DISASSEMBLY/ASSEMBLY Caution: • Make sure the power cord of the copier is unplugged from the power outlet before dis- assembly or assembly. 1. EXTERIOR Replacing the dust filter /2 A. Periodically replaced parts/cycle •...
Page 32: Replacing The Dust Filter /1 And The Ozone Filter /1
EXTERIOR CF5001 Field Service Ver.1.0 Sep 2003 Replacing the dust filter /1 and the ozone filter /1 A. Periodically replaced parts/cycle • Dust filter /1: Every 100,000 copies • Ozone filter /1: Every 100,000 copies B. Procedure 1. Loosen 4 screws [1] and remove the side cover / 2 [2].
Page 33 CF5001 Field Service Ver.1.0 Sep 2003 EXTERIOR 3. Remove the 2 dust filters /1 [2] and the ozone fil- ter /3 [3] from the filter replacement duct [1]. 4. Reinstall the above parts following the removal steps in reverse. Note: •...
Page 34: Replacing The Toner Collection Box
EXTERIOR CF5001 Field Service Ver.1.0 Sep 2003 Replacing the toner collec- tion box A. Periodically replaced parts/cycle • Toner collection box: Every 50,000 copies (to be replaced by the user) B. Procedure 1. Open the toner collection door [1] and pull out the toner collection box [2].
Page 35 CF5001 Field Service Ver.1.0 Sep 2003 EXTERIOR 2. Peel the label [2] off the toner collection box [1] and plug the entrance of the toner collection box [1]. 3. Reinstall the above parts following the removal steps in reverse. 8050ma3008...
Page 36: Angle Adjustment Of The Operation Board
EXTERIOR CF5001 Field Service Ver.1.0 Sep 2003 Angle adjustment operation board Note: • The operation board can be set at the two steps of 7 and 18 degrees depending on the front cover /2 provided or not provided. When the front cover /2 provided: 7 degrees...
Page 37: Removing And Reinstalling The Main Board Unit
CF5001 Field Service Ver.1.0 Sep 2003 EXTERIOR Removing and reinstalling the main board unit A. Procedure 1. Remove the platen cover. 2. Remove the filter cover. (See "1.1 Replacing the dust filter /2.") 3. Loosen 2 screws [1], remove 13 screws [2], and...
Page 38 EXTERIOR CF5001 Field Service Ver.1.0 Sep 2003 10. Remove 5 connectors [1]. 11. With the lock lever [2] brought down this side, release the lock and pull out the ribbon cable [3]. 8050ma3012 Note: • Move the lock lever [1] forward, then insert the...
Page 39 CF5001 Field Service Ver.1.0 Sep 2003 EXTERIOR • Then with the lock lever [1] brought back to its original position, lock the ribbon cable [2]. 12. Remove 2 screws [1] and then remove the board seal plate /4 [2]. 8050ma3013...
Page 40 EXTERIOR CF5001 Field Service Ver.1.0 Sep 2003 13. Remove a bracket cable clamp [1]. 14. Remove 2 connectors [2]. 15. Remove 4 screws [3] and then remove the main board unit [4]. 16. Reinstall the above parts following the removal steps in reverse.
Page 41: Scanner
CF5001 Field Service Ver.1.0 Sep 2003 SCANNER 2. SCANNER Screws that must not be removed Note: Screws that have been paint-locked are not allowed to be removed. So, be careful not to remove them. 8050ma3015 Removing and reinstalling the platen glass A.
Page 42: Removing And Reinstalling The Ccd Unit
SCANNER CF5001 Field Service Ver.1.0 Sep 2003 Removing and reinstalling the CCD unit A. Procedure for removal 1. Remove the platen glass. (See "2.2 Removing and reinstalling the platen glass.") 2. Remove the connector [1]. 3. Remove 9 screws [2] and then remove the CCD cover [3].
Page 43 CF5001 Field Service Ver.1.0 Sep 2003 SCANNER 6. Remove 4 screws [1] and then remove the CCD unit [2]. Note: • Be careful not to remove screws other than those mentioned above. Otherwise, becomes necessary to make all sort of optical adjustments which cannot be handled in the field.
Page 44: Removing And Reinstalling The Exposure Unit
SCANNER CF5001 Field Service Ver.1.0 Sep 2003 Removing and reinstalling the exposure unit A. Procedure for removal 1. Remove the slit glass. (See "2.2 Removing and reinstalling the slit glass.") 2. Open the toner supply section. (See "5.1 Open- ing and closing of the toner supply section.") 3.
Page 45 CF5001 Field Service Ver.1.0 Sep 2003 SCANNER 6. Remove 2 screws [1] and release the fixing of the exposure unit [2]. 7. Rotate the exposure unit [2] while holding it hor- izontally, pull it up and place it upon the scanner room [6].
Page 46 SCANNER CF5001 Field Service Ver.1.0 Sep 2003 B. Procedure for reinstallation 1. Set the exposure unit [1] into the main body. 2. Move the V-mirror unit [2] to the paper exit side, and pass an optical positioning jig [3] through each of the exposure unit [1] and the V-mirror unit [2] from the front side.
Page 47: Removing And Reinstalling The Exposure Lamp
CF5001 Field Service Ver.1.0 Sep 2003 SCANNER Removing and reinstalling the exposure lamp A. Procedure 1. Remove the exposure unit. (See "2.4 Removing and reinstalling the exposure unit.") 2. Cut the binding band [1] and release the fixing of the cable [2].
Page 48: Removing The Scanner Wire
SCANNER CF5001 Field Service Ver.1.0 Sep 2003 Removing the scanner wire A. Procedure 1. Remove the exposure unit. (See "2.4 Removing and reinstalling the exposure unit.") 2. Remove 2 caps [1]. 3. Remove the screw [2] and remove the scanner cover /R [3].
Page 49 CF5001 Field Service Ver.1.0 Sep 2003 SCANNER 6. Remove the wire terminal [3] of the scanner wire 8. Remove the scanner wire /R [2] from the drive /R [2] from the spring fixing plate [1], and then pulley [10]. remove the scanner wire /R [2] in the order of 9.
Page 50: Reinstalling The Scanner Wire
SCANNER CF5001 Field Service Ver.1.0 Sep 2003 Reinstalling the scanner wire A. Procedure 1. Move the V-mirror unit [1] to the paper exit side, and pass the optical positioning jig [2] through the V-mirror unit [1] from the front side.
Page 51 CF5001 Field Service Ver.1.0 Sep 2003 SCANNER 4. Pass the scanner wire /R [2] on the metal bead 6. Reinstall the scanner wire /F [11] by following [3] side (inside) which is wound around the drive Steps 4 and 5.
Page 52 SCANNER CF5001 Field Service Ver.1.0 Sep 2003 7. Tighten the screws [1], one for each, and fasten the 2 spring fixing plates [2]. 8. For the subsequent steps, reinstall the parts fol- lowing the removal steps in reverse. 8050ma3140 1-22...
Page 53: Writing
CF5001 Field Service Ver.1.0 Sep 2003 WRITING 3. WRITING Screw that must not be removed Note: • The screws [1] of each unit of the YMCK are not allowed to be removed. So, be careful not to remove them. 8050ma3028...
Page 54: Removing And Reinstalling The Write Unit
WRITING CF5001 Field Service Ver.1.0 Sep 2003 Removing and reinstalling the write unit Warning: • Be sure that the write unit should not be powered with it slid from its normal instal- lation position. • Be sure not to remove the write unit cover while being supplied with power.
Page 55 CF5001 Field Service Ver.1.0 Sep 2003 WRITING 4. Remove 5 relay connectors [1]. 5. Remove 10 screws [2] and then remove the fan holder /R [3]. 8050ma3030 Note: • Check the direction where the fan is assem- bled. [1] Turn the label side inside.
Page 56 WRITING CF5001 Field Service Ver.1.0 Sep 2003 8. Remove the connectors [1], 2 each, and then remove the write unit /Y [2], write unit /M [3], write unit /C [4] and the write unit /K [5]. 9. Reinstall the above parts following the removal steps in reverse.
Page 57: Process Unit
CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT 4. PROCESS UNIT Flow of the disassembly of the process unit section Open the toner supply section Open the front fan cover Pull out the process unit Remove the charging corona unit...
Page 58: Cleaning The Charging Corona Unit
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 Cleaning the charging corona unit A. Procedure Note: • The charging corona units are provided for the four colors of yellow, magenta, cyan and black. These units are common. Do not reuse...
Page 59 CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT 3. Remove a charging cleaning block [3] from the charging suction assembly [2] provided on the outside of the toner supply unit [1]. Note: • There are two charging cleaning blocks pro- vided.
Page 60: Cleaning/Replacing, Removing And Reinstalling The Charging Wire Assy /The Charging Control Plate
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 Cleaning/replacing, remov- ing and reinstalling the charging wire assy /the charging control plate A. Periodically replaced parts/cycle • Charging wire assy: Every 100,000 copies • Charging control plate: Every 200,000 copies • Charging grid spring: Every 200,000 copies Note: •...
Page 61: Pulling Out The Process Unit
CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT Pulling out the process unit Note: • In order to prevent the main body from falling down, the process unit and the ADU are pro- vided with a safety mechanism so that they cannot be pulled out at the same time.
Page 62: Removing And Reinstalling The Transfer Belt Unit
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 Removing and reinstalling the transfer belt unit A. Procedure 1. Pull out the process unit. (See "4.4 Pulling out the process unit.") 2. Loosen the screws [1], 2 each. 3. After turning once the belt positioning shaft [2] counterclockwise, pull it out for removal.
Page 63 CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT 5. With the handle [1] raised up, remove the trans- fer belt unit [2]. Note: • Be careful not to touch and damage the trans- fer belt [3] with bare hands. • Make sure to grab both ends of the handle of the transfer belt with both hands.
Page 64 PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 Note: • When reinstalling the transfer belt unit [1], be sure to turn the cam [3] clockwise fully until it will not turn any more before starting work. • Be sure to install the transfer belt unit so that...
Page 65: Replacing The Belt Cleaning Brush Unit
CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT Replacing the belt cleaning brush unit A. Periodically replaced parts/cycle • Belt cleaning brush unit: Every 600,000 copies B. Procedure 1. Remove the transfer belt unit. (See "4.5 Remov- ing and reinstalling the transfer belt unit.") 2.
Page 66: Replacing The Belt Cleaning Blade
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 Replacing the belt cleaning blade A. Periodically replaced parts/cycle • Belt cleaning blade: Every 100,000 copies B. Procedure 1. Remove the belt cleaning unit. (See "4.6 Replacing the belt cleaning unit.") 2. Remove 2 blade springs [1].
Page 67: Replacing The Toner Collection Sheet /1
CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT Replacing the toner collec- tion sheet /1 A. Periodically replaced parts/cycle • Toner collection sheet /1: Every 200,000 copies B. Procedure 1. Remove the belt cleaning unit. 2. After removing 3 screws [1], remove the toner collection sheet /2 [2] and then remove the toner collection sheet /1 [3].
Page 68: Replacing The Belt Separation Claw
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 Replacing the belt separa- tion claw A. Periodically replaced parts/cycle • Belt separation claw: Every 600,000 copies B. Procedure 1. Remove the transfer belt unit. (See "4.5 Remov- ing and reinstalling the transfer belt unit.") 2.
Page 69: Replacing The Transfer Belt
CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT 4.10 Replacing the transfer belt A. Screw that must not be removed Note: • The screws [1] shown in the drawing below are not allowed to be removed. Be careful not to remove them.
Page 70 PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 5. Stand up the transfer belt unit [1] by using the [3] [6] front side of the transfer belt unit [1] as the bot- tom. 6. Remove the screw [2] and release the fixing of the handle [3].
Page 71: Replacing The 1St Transfer Roller
CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT 4.11 Replacing the 1st transfer roller A. Periodically replaced parts/cycle • 1st transfer roller /Y, /M, /C, /K: Every 200,000 copies B. Procedure 1. Remove the transfer belt. (See "4.10 Replacing the transfer belt.") 2.
Page 72: Replacing The 2Nd Transfer Roller /U
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 4.12 Replacing the 2nd transfer roller /U A. Periodically replaced parts/cycle • 2nd transfer roller /U: Every 200,000 copies B. Procedure 1. Remove the transfer belt. (See "4.10 Replacing the transfer belt.") 2.
Page 73: Replacing The Drum Cartridge
CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT 4.13 Replacing drum car- tridge A. Periodically replaced parts/cycle • Drum cartridge: Every 100,000 copies B. Procedure Note: • The drum cartridges are provided for the four colors of yellow, magenta, cyan and black, and they are all common.
Page 74: Removing And Reinstalling The Drum
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 4.14 Removing and reinstalling the drum A. Screw that must not be removed Note: • Screws that are paint locked are not allowed to be removed. Be careful not to remove them at all costs.
Page 75 CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT 3. Remove the coupling shaft /A [1] and then remove the coupling /A [2]. 4. Remove 2 screws [3]. 5. Remove the position adjusting plate /R [8]. 6. Remove the stop ring [4] and then remove the screw idler gear [5].
Page 76: Replacing The Developing Unit
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 4.15 Replacing developing unit A. Periodically replaced parts/cycle • Developing unit: Every 600,000 copies B. Procedure Note: • Be careful not to fold the Teflon sheet posted at the developing sleeve side of the develop- ing unit upper cover.
Page 77 CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT 4. Remove the screws [1], 3 each, and then remove 2 developing pressing blocks [2] while sliding the upper side of the developing pressing blocks. 8050ma3063 5. Remove the relay connectors [1], 1 each, and then remove 4 developing units [2] one at a time.
Page 78: Replacing The Developer
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 4.16 Replacing the developer A. Periodically replaced parts/cycle • Developer: Every 100,000 copies B. Procedure 1. Remove the developing unit. (See "4.15 Replac- ing the developing unit.") 2. Put the developing unit [1] on end and rotate its upper end in drawing an arc to discharge devel- oper.
Page 79 CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT 4. Install the rotating jig to the coupling [1] on the developing sleeve side and turn it in the arrow- marked direction. Note: • If the jig is turned in the reverse direction, it sometimes occurs that the developer is not discharged completely.
Page 80: Replacing The Belt Separation Claw Solenoid
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 4.17 Replacing the belt separa- tion claw solenoid A. Periodically replaced parts/cycle • Developer: Every 1,500,000 copies B. Procedure 1. Remove the transfer belt unit. (See "4.5 Remov- ing and reinstalling the transfer belt unit.") 2.
Page 81: Removing And Reinstalling The Process Unit
CF5001 Field Service Ver.1.0 Sep 2003 PROCESS UNIT 4.18 Removing and reinstalling the process unit A. Procedure 1. Remove the transfer belt unit. (See "4.5 Remov- ing and reinstalling the transfer belt unit.") 2. Remove all of the drum cartridges. (See "4.13 Replacing the drum cartridge.")
Page 82: Removing And Reinstalling The Image Correction Unit
PROCESS UNIT CF5001 Field Service Ver.1.0 Sep 2003 4.19 Removing and reinstalling the image correction unit A. Procedure 1. Remove the process unit. (See "4.18 Removing and reinstalling the process unit.") 2. Remove a relay connector [1]. 3. Remove 2 screws and then remove the image correction unit [3].
Page 83: Toner Supply
CF5001 Field Service Ver.1.0 Sep 2003 TONER SUPPLY 5. TONER SUPPLY Opening and closing the toner supply section A. Procedure 1. Open the front door [1]. 2. Loosen the screw [2] and open the toner supply section [3]. Note: • With the toner supply section left open, be sure not to apply force to the toner supply sections such as the operation board.
Page 84: Replacing The Charging Dust Filter
TONER SUPPLY CF5001 Field Service Ver.1.0 Sep 2003 Replacing the charging dust filter A. Periodically replaced parts/cycle • Charging dust filter: Every 600,000 copies B. Procedure 1. Open the toner supply section. (See "5.1 Open- ing and closing the toner supply section.") 2.
Page 85: Paper Feed Trays /1 To /3
CF5001 Field Service Ver.1.0 Sep 2003 PAPER FEED TRAYS /1 to /3 6. PAPER FEED TRAYS /1 to /3 Removing and reinstalling the paper feed unit A. Procedure Note: • Since the composition of the paper feed trays /1 to /3 is the same, the explanation here is made of the steps for the paper feed tray /1.
Page 86 PAPER FEED TRAYS /1 to /3 CF5001 Field Service Ver.1.0 Sep 2003 3. Remove the connector [1]. 4. Remove a screw [2] and loosen a hold-down shaft screw [3]. 5. After sliding the paper feed unit [4] to the rear side, lift it up.
Page 87: Removing And Reinstalling The Paper Feed Trays /1 To /3
CF5001 Field Service Ver.1.0 Sep 2003 PAPER FEED TRAYS /1 to /3 Removing and reinstalling the paper feed trays /1 to /3 A. Procedure Note: • Since the composition of the paper feed trays /1 to /3 is the same, the explanation here is made of the steps for the paper feed tray /1.
Page 88: Replacing The Paper Feed Roller And The Feed Rubber
PAPER FEED TRAYS /1 to /3 CF5001 Field Service Ver.1.0 Sep 2003 Replacing the paper feed roller and the feed rubber A. Periodically replaced parts/cycle • Paper feed roller: Every 2,500,000 copies (Every 800,000 copies in actual replacement count) • Feed rubber: Every 400,000 copies (Every 125,000 copies in actual replacement count) B.
Page 89 CF5001 Field Service Ver.1.0 Sep 2003 PAPER FEED TRAYS /1 to /3 4. Remove a bearing [1]. 5. Remove a stop ring [2] and then remove the paper feed roller [3]. 6. Remove a stop ring [4] and then remove the feed roller [5].
Page 90: Replacing The Double Feed Prevention Rubber
PAPER FEED TRAYS /1 to /3 CF5001 Field Service Ver.1.0 Sep 2003 Replacing the double feed prevention rubber A. Periodically replaced parts/cycle • Double feed prevention rubber: Every 400,000 copies (Every 125,000 copies in actual replace- ment count) B. Procedure Note: •...
Page 91: Replacing The Paper Feed Clutch And The Pre-Registration Clutch
CF5001 Field Service Ver.1.0 Sep 2003 PAPER FEED TRAYS /1 to /3 Replacing the paper feed clutch and the pre-registra- tion clutch A. Periodically replaced parts/cycle • Paper feed clutches /1 to /3 (MC7, MC9, MC11): Every 4,000,000 copies (Every 2,000,000 copies in actual replacement count) •...
Page 92: Removing And Reinstalling The Tray Up/Down Wire
PAPER FEED TRAYS /1 to /3 CF5001 Field Service Ver.1.0 Sep 2003 Removing and reinstalling the tray up/down wire Wire length: • Up/down wire /A and up/down wire /C: 531mm • Up/down wire /B and up/down wire /D: 160mm A. Removing the wire Note: •...
Page 93 CF5001 Field Service Ver.1.0 Sep 2003 PAPER FEED TRAYS /1 to /3 8. Remove an E-ring [1]. 14. Remove an E-ring [13]. 9. Slide the drive pulley [2] to the inside and 15. Slide the drive pulley [14] to the inside and remove the wires /C [3] and /D [4].
Page 94 PAPER FEED TRAYS /1 to /3 CF5001 Field Service Ver.1.0 Sep 2003 B. Attaching the wire 4. After winding the wire /C [3] and the wire /D [10] around the pulley [11], insert it into the shaft [13] Note: together with the wire restraining cover [12] and •...
Page 95 CF5001 Field Service Ver.1.0 Sep 2003 PAPER FEED TRAYS /1 to /3 Note: • Be sure to wind the wires around the pulley [14] so that the wire /C [3] comes to the out- side and the wire /D [10] to the inside.
Page 96: By-Pass Tray
BY-PASS TRAY CF5001 Field Service Ver.1.0 Sep 2003 7. BY-PASS TRAY Replacing the paper feed roller and the feed roller A. Periodically replaced parts/cycle • Paper feed roller: Every 800,000 copies in actual replacement count • Feed roller: Every 125,000 copies in actual replacement count B.
Page 97 CF5001 Field Service Ver.1.0 Sep 2003 BY-PASS TRAY 5. After removing the stop ring [1], pull out the feed shaft [2] and remove the paper feed gear assembly [3]. 6. Remove the paper feed roller [4] from the paper feed gear assembly [3].
Page 98: Replacing The Double Feed Prevention Roller
BY-PASS TRAY CF5001 Field Service Ver.1.0 Sep 2003 Replacing the double feed prevention roller A. Periodically replaced parts/cycle • Double feed prevention roller: Every 125,000 copies in actual replacement count B. Procedure 1. Remove the paper feed roller and the feed roller.
Page 99: Replacing The Paper Feed Clutch /Bp
CF5001 Field Service Ver.1.0 Sep 2003 BY-PASS TRAY Replacing the paper feed clutch /BP A. Periodically replaced parts/cycle • Paper feed clutch /BP (MC6): Every 2,000,000 copies in actual replacement count B. Procedure 1. Open the toner supply section. (See "5.1 Open- ing and closing the toner supply section.")
Page 100 BY-PASS TRAY CF5001 Field Service Ver.1.0 Sep 2003 8. Remove a relay connector [1]. 9. Remove the stop ring [2] and then remove the paper feed clutch /BP (MC6) [3]. 10. Reinstall the above parts following the removal steps in reverse.
Page 101: Vertical Conveyance
CF5001 Field Service Ver.1.0 Sep 2003 VERTICAL CONVEYANCE 8. VERTICAL CONVEYANCE Removing and reinstalling the vertical conveyance A. Procedure 1. Loosen 2 screws [1] and remove the side cover / 4 [2]. 2. Loosen 2 screws [3] and remove the side cover / 5 [4].
Page 102 VERTICAL CONVEYANCE CF5001 Field Service Ver.1.0 Sep 2003 3. Pull out the paper feed trays /1 [1], /2 [2] and /3 [3]. 4. Loosen a screw [4]. 5. Remove 3 screws [5]. 6. Remove 2 screws [6] and then remove the side cover /3 [7].
Page 103 CF5001 Field Service Ver.1.0 Sep 2003 VERTICAL CONVEYANCE 8. Remove 7 screws [1]. 9. Pull out the vertical conveyance section [2], remove a connector [3] and then remove the vertical conveyance section [2]. 10. Reinstall the above parts following the removal steps in reverse.
Page 104: Replacing The Intermediate Conveyance Clutch /1
VERTICAL CONVEYANCE CF5001 Field Service Ver.1.0 Sep 2003 Replacing the intermediate conveyance clutch /1 A. Periodically replaced parts/cycle • Intermediate conveyance clutch /1 (MC13): Every 2,000,000 copies B. Procedure 1. Remove the vertical conveyance section. 2. Remove a connector [1].
Page 105: Fixing
CF5001 Field Service Ver.1.0 Sep 2003 FIXING 9. FIXING Caution: • The fixing unit is very hot immediately after turning off the main switch (SW2). In order to avoid getting burnt, be sure to start operation after the temperature goes down sufficiently.
Page 106: Removing And Reinstalling The Fixing Unit
FIXING CF5001 Field Service Ver.1.0 Sep 2003 Removing and reinstalling the fixing unit A. Procedure 1. Open the front door. 2. Pull out the ADU. 3. Remove a screw [1] and then remove the fixing knob [2]. 4. Remove 2 screws [3] and then remove the fixing cover /F [4].
Page 107: Replacing The Fixing Upper Heater Lamps /1 And /2
CF5001 Field Service Ver.1.0 Sep 2003 FIXING Replacing the fixing upper heater lamps /1 and /2 A. Periodically replaced parts/cycle • Fixing upper lamp /1 (L2): Every 2,500,000 cop- • Fixing upper lamp /2 (L3): Every 2,500,000 cop- B. Procedure 1.
Page 108 FIXING CF5001 Field Service Ver.1.0 Sep 2003 4. Remove 2 screws [1] and open the fixing upper unit [2]. Note: • The screw [1] is a shoulder screw. When attaching it, be sure to set the shoulder sec- tion securely into the screw hole.
Page 109: Replacing The Fixing Lower Heater Lamp
CF5001 Field Service Ver.1.0 Sep 2003 FIXING Replacing the fixing lower heater lamp A. Periodically replaced parts/cycle • Fixing lower lamp (L4): Every 2,500,000 copies B. Procedure 1. Remove the fixing unit. 2. Remove 2 screws [1] and then remove the fixing cover /R [2].
Page 110 FIXING CF5001 Field Service Ver.1.0 Sep 2003 4. Remove 2 screws [1] and open the fixing upper unit [2]. Note: • The screw [1] is a shoulder screw. When attaching it, be sure to set the shoulder sec- tion securely into the screw hole.
Page 111 CF5001 Field Service Ver.1.0 Sep 2003 FIXING 6. Remove a clamp screw [1], a connector [2] and a screw [3] at the rear to remove the fixing plate [4]. And then pull out gently the fixing heater lamp [5] from the fixing roller /L [6] for removal.
Page 112: Replacing The Fixing Roller /U, Ball Bearing /U And The Heat Insulating Sleeve /U
FIXING CF5001 Field Service Ver.1.0 Sep 2003 Replacing the fixing roller /U, ball bearing /U and the heat insulating sleeve /U A. Periodically replaced parts/cycle • Fixing roller /U: Every 100,000 copies • Heat insulating sleeve /U: Every 600,000 copies •...
Page 113 CF5001 Field Service Ver.1.0 Sep 2003 FIXING 4. Remove the fixing upper lamps /1 and /2. 5. Remove the rear side O-ring [3]. Remove the heat insulating sleeve /U [4] and the ball bearing [5] at the rear side, from the fixing roller /U [6].
Page 114: Replacing The Fixing Roller /L, Ball Bearing /L And The Heat Insulating Sleeve /L
FIXING CF5001 Field Service Ver.1.0 Sep 2003 Replacing the fixing roller /L, ball bearing /L and the heat insulating sleeve /L A. Periodically replaced parts/cycle • Fixing roller /L: Every 100,000 copies • Heat insulating sleeve /L: Every 600,000 copies •...
Page 115 CF5001 Field Service Ver.1.0 Sep 2003 FIXING 7. Remove the ball bearings /L [1], 1 each at both sides, and the heat insulating sleeves /L [2], 1 each at both sides, from the fixing roller /L. 8. Reinstall the above parts following the removal steps in reverse.
Page 116: Replacing The Fixing Temperature Sensor /3, And Removing And Reinstalling
FIXING CF5001 Field Service Ver.1.0 Sep 2003 Replacing the fixing temper- ature sensor /3, and remov- ing and reinstalling the fixing temperature sensor /1 and the thermostat /1 Caution: • After installing the fixing temperature sensor /3, be sure to check that the sensor section is in touch with the fixing roller.
Page 117 CF5001 Field Service Ver.1.0 Sep 2003 FIXING B. Procedure (for replacing the fixing tempera- ture sensor /3) 1. Remove the fixing unit. 2. Remove 3 screws [1] and then remove the fixing upper cover [2]. 8050ma3112 3. Remove 2 clamp screws [1] and the connector [2].
Page 118 FIXING CF5001 Field Service Ver.1.0 Sep 2003 C. Procedure (for removing and reinstalling the fixing temperature sensor /1) 1. Remove a screw [1] and then remove the mounting board [2] of the fixing temperature sensor /1. 8050ma3115 2. Remove a screw [1] and then remove the fixing temperature sensor /1 [2].
Page 119 CF5001 Field Service Ver.1.0 Sep 2003 FIXING 2. Remove 2 screws [1] and then remove the ther- mostat /1 [3] from the thermostat mounting board [2]. 8050ma3117 E. Procedure (for reinstalling the thermostat) 1. Fasten the thermostat /1 [2] with 2 screws [1].
Page 120 FIXING CF5001 Field Service Ver.1.0 Sep 2003 4. With a thermostat positioning jig (4969-1885-01) set between the thermostat /1 [1] and the fixing upper roller [2], fasten the thermostat mounting board with 2 screws so that the mounting board becomes the same thickness as the positioning jig.
Page 121: Replacing The Fixing Temperature Sensor /4, And Removing And Reinstalling
CF5001 Field Service Ver.1.0 Sep 2003 FIXING Replacing the fixing temper- ature sensor /4, and remov- ing and reinstalling the fixing temperature sensor /2 and the thermostat /L Caution: • After reinstalling the fixing temperature sen- sor /4, be sure to check that the sensor sec- tion is in touch with the fixing roller.
Page 122 FIXING CF5001 Field Service Ver.1.0 Sep 2003 B. Procedure (for replacing the fixing tempera- ture sensor /4) 1. Remove the fixing unit. 2. Remove 2 screws [1] and then remove the fixing entrance plate /L [2]. Note: • Be careful not to damage the paper passage section of the fixing admission plate /L [2].
Page 123 CF5001 Field Service Ver.1.0 Sep 2003 FIXING 2. Remove a screw [1] and then remove the fixing temperature sensor /2 [2]. Note: • Be careful not to change the position of the set screw of the fixing temperature sensor /2.
Page 124 FIXING CF5001 Field Service Ver.1.0 Sep 2003 2. Remove 2 screws [1] and then remove the ther- mostat /L [3] from the thermostat mounting board /L [2]. 8050ma3127 E. Procedure (for reinstalling the thermostat / 1. Fasten the thermostat /L [2] with 2 screws [1].
Page 125 CF5001 Field Service Ver.1.0 Sep 2003 FIXING 4. With a thermostat positioning jig (4969-1886-01) set between the thermostat /L [1] and the fixing lower roller [2], fasten the thermostat mounting board /L with 2 screws so that the mounting board becomes the same thickness as the posi- tioning jig.
Page 126: Replacing The Fixing Drive Gear
FIXING CF5001 Field Service Ver.1.0 Sep 2003 Replacing the fixing drive gear A. Periodically replaced parts/cycle • Fixing drive gear: Every 1,000,000 copies B. Procedure 1. Remove the fixing unit. 2. Remove the connector [1] and a screw [2], and then remove the PS16 (fixing pressure release sensor) [3].
Page 127 CF5001 Field Service Ver.1.0 Sep 2003 FIXING 5. Remove 3 screws [1] and the connector [2], and then remove the fixing drive panel assembly [3]. 8050ma3133 6. Remove 3 screws [1] and then remove the fixing drive gear [2]. 7. Reinstall the above parts following the removal steps in reverse.
Page 128: Replacing The Fixing Cleaning Unit
FIXING CF5001 Field Service Ver.1.0 Sep 2003 9.10 Replacing the fixing cleaning unit A. Periodically replaced parts/cycle • Fixing cleaning unit: Every 200,000 copies B. Procedure 1. Remove the fixing unit. 2. Remove 3 screws [1] and then the remove the fixing upper cover [2].
Page 129 CF5001 Field Service Ver.1.0 Sep 2003 FIXING • When reinstalling it to the fixing unit, be sure to press it against the paper exit side [2] hori- zontally while being careful that the paper entrance prevention plate [1] does not get in touch with the roller.
Page 130: Replacing The Fixing Torque Limiter
FIXING CF5001 Field Service Ver.1.0 Sep 2003 9.11 Replacing the fixing torque limiter A. Periodically replaced part/cycle • Fixing torque limiter: Every 600,000 copies B. Procedure 1. Remove the fixing unit. 2. Place it gently on an even table with its paper feed side down.
Page 131 CF5001 Field Service Ver.1.0 Sep 2003 FIXING 5. Remove the E-ring [1]. 8050ma3146 6. Remove the gear [1] and the fixing torque limiter [2] and replace the fixing torque limiter with a new one. Note: • The shaft [3] contains a pin [4]. Be careful that the pin does not get lost.
Page 132: Registration/Adu/Reverse/Paper Exit
REGISTRATION/ADU/REVERSE/PAPER EXIT CF5001 Field Service Ver.1.0 Sep 2003 10. REGISTRATION/ADU/ REVERSE/PAPER EXIT 10.1 Removing and reinstalling the ADU Note: • In order to prevent the main body from falling down, the process unit and the ADU are pro- vided with a safety mechanism so that they cannot be pulled out at the same time.
Page 133 CF5001 Field Service Ver.1.0 Sep 2003 REGISTRATION/ADU/REVERSE/PAPER EXIT 6. Remove 2 relay connectors [1]. 7. Remove the screw [2] and then release the fix- ing of the ADU wiring harness assembly [3]. 8050ma3085 8. Remove 4 screws [1]. 9. Remove the screw [2].
Page 134: Replacing The Registration Cleaning Sheet
REGISTRATION/ADU/REVERSE/PAPER EXIT CF5001 Field Service Ver.1.0 Sep 2003 10.2 Replacing the registration cleaning sheet A. Periodically replaced parts/cycle • Registration cleaning sheet: Every 600,000 cop- B. Procedure 1. Open the toner supply section. (See "5.1 Open- ing and closing the toner supply section.") 2.
Page 135: Replacing The Separation Discharging Plate Unit
CF5001 Field Service Ver.1.0 Sep 2003 REGISTRATION/ADU/REVERSE/PAPER EXIT 10.3 Replacing separation discharging plate unit A. Periodically replaced parts/cycle • Separation discharging plate unit: Every 100,000 copies B. Procedure 1. Open the toner supply section. (See "5.1 Open- ing and closing the toner supply section.") 2.
Page 136: Replacing The Transfer Ground Plate Unit And The 2Nd Transfer Roller /L
REGISTRATION/ADU/REVERSE/PAPER EXIT CF5001 Field Service Ver.1.0 Sep 2003 10.4 Replacing transfer ground plate unit and the 2nd transfer roller /L A. Periodically replaced parts/cycle • Transfer ground plate unit: Every 1,000,000 cop- • 2nd transfer roller /L: Every 200,000 copies B.
Page 137: Replacing The Registration Roller
CF5001 Field Service Ver.1.0 Sep 2003 REGISTRATION/ADU/REVERSE/PAPER EXIT 10.5 Replacing the registration roller A. Periodically replaced parts/cycle • Registration roller: Every 1,500,000 copies B. Procedure 1. Remove the registration cleaning sheet. (See "10.2 Replacing registration cleaning sheet.") 2. Remove the ADU cover /R, ADU release lever and the ADU cover /L.
Page 138 REGISTRATION/ADU/REVERSE/PAPER EXIT CF5001 Field Service Ver.1.0 Sep 2003 7. Remove the E-ring [1] and then remove the reg- istration gear [2] and the pin [3]. Note: • When reinstalling the registration gear [2], be sure to attach the pin [3] without fail.
Page 139: Replacing The Intermediate Conveyance Clutches /2 And /3
CF5001 Field Service Ver.1.0 Sep 2003 REGISTRATION/ADU/REVERSE/PAPER EXIT 10.6 Replacing the intermediate conveyance clutches /2 and /3 A. Periodically replaced parts/cycle • Intermediate conveyance clutch /2 (MC4): Every 2,000,000 copies • Intermediate conveyance clutch /3 (MC5): Every 2,000,000 copies B. Procedure 1.
Page 140: Replacing The Adu Conveyance Clutches /1 And /2
REGISTRATION/ADU/REVERSE/PAPER EXIT CF5001 Field Service Ver.1.0 Sep 2003 10.7 Replacing the ADU convey- ance clutches /1 and /2 A. Periodically replaced parts/cycle • ADU conveyance clutch /2 (MC1): Every 2,000,000 copies • ADU pre-registration clutch (MC2): Every 2,000,000 copies B. Procedure 1.
Page 141: Replacing The Adu Pre-Registration Clutch
CF5001 Field Service Ver.1.0 Sep 2003 REGISTRATION/ADU/REVERSE/PAPER EXIT 10.8 Replacing the ADU pre-regis- tration clutch A. Periodically replaced parts/cycle • ADU pre-registration clutch (MC3): Every 2,000,000 copies B. Procedure 1. Remove the ADU cover /R, ADU release lever and the ADU cover /L. (See "7.3 Replacing the paper feed clutch /BP .")
Page 142: Replacing The Decurler Roller
REGISTRATION/ADU/REVERSE/PAPER EXIT CF5001 Field Service Ver.1.0 Sep 2003 10.9 Replacing the decurler roller A. Periodically replaced parts/cycle • Decurler roller: Every 100,000 copies B. Procedure 1. Pull out the ADU. (See "10.1 Removing and reinstalling the ADU.") 2. Remove the fixing unit. (See "9.2 Removing and reinstalling the fixing unit.")
Page 143 CF5001 Field Service Ver.1.0 Sep 2003 REGISTRATION/ADU/REVERSE/PAPER EXIT 5. Remove the screw [1] and then remove the knob [16] [13] [12] [17] [2]. 6. Remove the paper exit mounting plate /F [3] and the paper exit open/close spring /F [4].
Page 144: Other
OTHER CF5001 Field Service Ver.1.0 Sep 2003 11. OTHER 6. Remove dummy connector. Connect the Key Counter Socket connector. 11.1 Installation Counter Socket (OPTION) A. Procedure 1. Remove the Filter Cover. See 1.1 Replacing the dust filter /2. 2. Remove the Hinge cover and Scanner cover /R.
Page 145: Installation / Remove Of The Memory Unit (Option)
CF5001 Field Service Ver.1.0 Sep 2003 OTHER 11.2 Installation / Remove of the 5. To mount the memory unit successfully. Memory Unit (OPTION) Insert the memory unit into the memory slot while being careful to ensure the direction is as Note: Handling shown in the picture.
Page 146 OTHER CF5001 Field Service Ver.1.0 Sep 2003 Blank page 1-116...
Page 147: Disassembly/Assembly
AFR-20 Ver.1.0 Sep. 2003 EXTERIOR AFR-20 DISASSEMBLY/ASSEMBLY 1. EXTERIOR RADF hinge opening/clos- ing angle adjustment A. Replacing 70-degree and 40-degree fixtures 1. Untighten 4 screws [1] and remove 2 hinge opening/closing angle adjusting fixtures [2]. Fixtures are for 70 or 40-degree use and can be distinguished by the stamp on them.
Page 148 EXTERIOR AFR-20 Ver.1.0 Sep. 2003 B. Fixing the fixture at 90 degrees Note: • When removing RADF or when opening RADF to remove the scanner components, the fix- ture should be fixed at an degree of 90°. If not, the RADF installing metal plate may be deformed.
Page 149: Removing And Reinstalling The
AFR-20 Ver.1.0 Sep. 2003 EXTERIOR Removing and reinstalling the front cover 1. Open the paper feed cover [1] and paper exit cover [2]. 2. Untighten 2 screws [3] and remove the front cover [4]. 3. Install the removed components in the steps reverse to removal.
Page 150: Removing And Reinstalling The Rear Cover
EXTERIOR AFR-20 Ver.1.0 Sep. 2003 Removing and reinstalling the rear cover 1. Open the paper feed cover [1] and paper exit cover [2]. 2. Untighten 2 screws [3] and remove the rear cover [4]. 3. Install the removed components in the steps reverse to removal.
Page 151: Removing And Reinstalling The Registration Roller Cover
AFR-20 Ver.1.0 Sep. 2003 EXTERIOR Removing and reinstalling the registration roller cover 1. Open the paper feed cover [1]. 2. Pull up the paper feed tray [2]. 3. Unscrew 4 screws [3] and remove the registra- tion roller cover [4]. 4.
Page 152: Paper Feed
PAPER FEED AFR-20 Ver.1.0 Sep. 2003 2. PAPER FEED Cleaning the no paper sen- 1. Remove the registration roller cover. (See "1.4 Removing and reinstalling the registration roller cover.") 2. Clean the no paper sensor (PS304) [1] with a brush, etc. df3193006 1-122...
Page 153: Removing And Reinstalling The Paper Feed Unit
AFR-20 Ver.1.0 Sep. 2003 PAPER FEED Removing and reinstalling the paper feed unit 1. Open the paper feed cover [1]. 2. Push 2 claw locks [2] at both ends of the paper feed cover [1] to release and remove the paper feed guide [3].
Page 154 PAPER FEED AFR-20 Ver.1.0 Sep. 2003 3. Untighten 1 screw [1] and remove the shaft fix- ing plate [2]. 4. Remove 2 snap rings [3]. 5. Pushing 2 bearings [4] inward, remove the paper feed unit [5]. 6. Reinstall the above parts following the removal steps in reverse.
Page 155: Replacing The Paper Feed Roller And The Feed Roller
AFR-20 Ver.1.0 Sep. 2003 PAPER FEED Replacing the paper feed roller and the feed roller A. Periodically replaced parts/cycle • Feed roller: Every 1,800,000 copies (every 625,000 copies for actual durable count) • Paper feed roller: Every 1,800,000 copies (every 625,000 copies for actual durable count) B.
Page 156 PAPER FEED AFR-20 Ver.1.0 Sep. 2003 8. Remove 1 snap ring [1]. 9. Remove 1 feed roller [2] and replace with new one. 10. Remove 1 snap ring [3] and remove 1 pin [4]. 11. Remove 2 paper feed rollers [5] and replace with new ones.
Page 157: Replacing The Double Feed Prevention Roller
AFR-20 Ver.1.0 Sep. 2003 PAPER FEED Replacing the double feed prevention roller A. Periodically replaced parts/cycle • Double feed prevention roller: Every 1,800,000 copies (every 625,000 copies for actual durable count) B. Procedure 1. Open the paper feed cover [1]. 2.
Page 158 PAPER FEED AFR-20 Ver.1.0 Sep. 2003 3. Holding both edges of the roller shaft, stand the double feed prevention roller [1]. df3193013 4. Remove the double feed prevention unit [1] and replace with new one. 5. Reinstall the above parts following the removal steps in reverse.
Page 159: Paper Feed
AFR-20 Ver.1.0 Sep. 2003 PAPER FEED 3. PAPER FEED Cleaning registration roller 1. Remove the registration roller cover. (See "1.4 Removing and reinstalling the registration roller cover.") 2. Moisten cloth with alcohol and wipe 3 registra- tion rollers [1] with the cloth. df3193015 1-129...
Page 160: Cleaning The Registration Sensor
PAPER FEED AFR-20 Ver.1.0 Sep. 2003 Cleaning registration sensor 1. Remove the registration roller cover. (See "1.4 Removing and reinstalling the registration roller cover.") 2. Clean PS301 (registration sensor) [1] with a blower brush, etc. df3193016 1-130...
Page 161: Removing And Reinstalling The Conveyance Belt
AFR-20 Ver.1.0 Sep. 2003 PAPER FEED Removing and reinstalling the conveyance belt Note: • Be careful not to touch the belt roller or avoid damage or crease on it. If touching it by hand, hold at the area of 20mm from the edges in the width direction.
Page 162 PAPER FEED AFR-20 Ver.1.0 Sep. 2003 6. Remove 2 screws [1] and stand the roller. 7. Remove the conveyance belt. 8. Reinstall the above parts following the removal steps in reverse. df3193018 1-132...
Page 163: Reverse/Paper Exit
AFR-20 Ver.1.0 Sep. 2003 REVERSE/PAPER EXIT 4. REVERSE/PAPER EXIT Cleaning paper exit roller/the paper exit sensor 1. Open the paper exit cover [1]. 2. Moisten the cloth with alcohol and wipe 4 paper exit rollers [2] with the cloth. 3. Clean the paper exit sensor (PS306) [3] with a brush, etc.
Page 164: Removing And Reinstalling Radf
REMOVING AND REINSTALLING RADF AFR-20 Ver.1.0 Sep. 2003 5. REMOVING AND REINSTALLING RADF Note: • Before removing RADF, fix the RADF hinge opening/closing angle at 90 degrees. Fix the fixture also at 90 degrees when opening RADF and removing parts of the scanner section. If not, RADF installing metal plate may be deformed.
Page 165: Disassembly/Assembly
C-208 Ver.1.0 Sep 2003 EXTERIOR C-208 DISASSEMBLY/ASSEMBLY Caution: • Make sure the power cord of the copier is unplugged from the power outlet before dis- assembly or assembly. 1. EXTERIOR Removing and reinstalling the front cover 1. Remove the LCT from the main body. 2.
Page 166 EXTERIOR C-208 Ver.1.0 Sep 2003 3. Open the front door [1] and remove 3 screws [2] provided on the side inside the door. 4. Remove a screw [3] on the upper face. 5. Remove 2 screws [4] on the right side and then remove the front cover [5].
Page 167: Removing And Reinstalling The Clutch Replacement Cover And The Rear Cover
C-208 Ver.1.0 Sep 2003 EXTERIOR Removing and reinstalling the clutch replacement cover and the rear cover 1. Remove the right side cover. 2. Remove 4 screws [1] and then remove the clutch replacement cover [2]. lt2113007 3. Remove 12 screws [1] and then remove the rear cover [2].
Page 168: Removing And Reinstalling The Paper Feed Pick-Up Cover
EXTERIOR C-208 Ver.1.0 Sep 2003 Removing and reinstalling the paper feed pick-up cover 1. Remove the LCT from the main body. 2. Open the top cover [1]. 3. Remove the spring [3] from the paper feed unit [2]. 4. Remove 4 screws [4]. 5.
Page 169: Paper Feed
C-208 Ver.1.0 Sep 2003 PAPER FEED 2. PAPER FEED Cleaning paper dust removing brush 1. Remove the LCT from the main body. 2. Remove the paper feed pick-up cover /B. 3. Close the top cover [1]. 4. Clean the paper dust removing brush [2] with the blower brush.
Page 170: Removing And Reinstalling The Paper Feed Unit
PAPER FEED C-208 Ver.1.0 Sep 2003 Removing and reinstalling the paper feed unit 1. Remove the LCT from the main body. 2. Remove the paper feed pick-up cover /B. 3. Remove 2 stop rings [1]. [2] [1] 4. Slide 2 bearings [2] to the outside and remove the paper feed unit [3].
Page 171: Replacing The Paper Feed Roller And The Feed Roller
C-208 Ver.1.0 Sep 2003 PAPER FEED Replacing the paper feed roller and the feed roller A. Periodically replaced parts/cycle • Paper feed roller: Every 600,000 copies (Every 500,000 copies in actual replacement count) • Feed roller: Every 600,000 copies (Every 500,000 copies in actual replacement count) B.
Page 172: Replacing The Double Feed Prevention Roller
PAPER FEED C-208 Ver.1.0 Sep 2003 Replacing the double feed prevention roller A. Periodically replaced parts/cycle • Double feed prevention roller: Every 600,000 copies (Every 500,000 copies in actual replace- ment count) B. Procedure Note: • Be sure to lower the up/down plate to its lower most position in advance by pressing the tray down switch (SW100) with electricity sup- plied.
Page 173 C-208 Ver.1.0 Sep 2003 PAPER FEED 5. Remove 2 stop rings [1]. 6. With the "D" cuts [2] of the shaft and the fixture attached together, remove the double feed pre- vention roller [3]. lt2113016 7. Remove the double feed prevention roller rubber [2] from the shaft [1] and replace it with a new one.
Page 174: Replacing The Paper Feed Clutch And The Pre-Registration Clutch
PAPER FEED C-208 Ver.1.0 Sep 2003 Replacing the paper feed clutch and the pre-registra- tion clutch A. Periodically replaced parts/cycle • Paper feed clutch (MC101): Every 2,500,000 copies (Every 2,000,000 copies in actural replacement count) • Pre-registration clutch (MC102): Every 2,500,000 copies (Every 2,000,000 copies in actural replacement count) B.
Page 175: Tray Up/Down
C-208 Ver.1.0 Sep 2003 TRAY UP/DOWN 3. TRAY UP/DOWN Removing and reinstalling the rear drive A. Removing the cover Note: • Be sure to lower the up/down plate to its lower most position in advance by pressing the tray down switch (SW100) with electricity sup- plied.
Page 176 TRAY UP/DOWN C-208 Ver.1.0 Sep 2003 4. Remove 6 screws [1], remove then a bearing [2] and the LCT drive unit [3]. 5. Remove 2 connectors [4] provided on the back of the LCT drive unit [3] and then remove the LCT drive unit [3].
Page 177 C-208 Ver.1.0 Sep 2003 TRAY UP/DOWN 2. Remove an E-ring [1]. 3. Remove 5 screws [2]. 4. Remove 2 bearing [3] and then remove the guide plate [4]. [2] [3] lt2113024 5. Remove the gear [1]. Note: • When reinstalling this gear, be sure to make the positioning adjustments of the remaining paper detection gear at this step.
Page 178 TRAY UP/DOWN C-208 Ver.1.0 Sep 2003 9. Remove an E-ring [1] and then remove a bear- ing [2]. lt2113027 10. Remove 6 screws [1] and then remove the up/ down motor unit [2]. lt2113028 1-148...
Page 179 C-208 Ver.1.0 Sep 2003 TRAY UP/DOWN D. Reinstalling the rear drive Note: • Reinstall the rear drive following the removal steps in reverse, but be sure to make position- ing adjustments of the remaining paper detec- tion gear at "C. Removing the up/down drive." 1.
Page 180: Removing And Reinstalling The Up/Down Wire
TRAY UP/DOWN C-208 Ver.1.0 Sep 2003 Removing and reinstalling the up/down wire A. Wire length: • Up/down wire /A: 1450mm (4 wires) • Assist wire /C: 1240mm • Assist wire /D: 820mm B. Removing the wire Note: • Be sure to lower the up/down plate to its lower most position in advance by pressing the tray down switch (SW100) with electricity sup- plied.
Page 181 C-208 Ver.1.0 Sep 2003 TRAY UP/DOWN 12. Remove the E-ring [1] and then remove the [11] drive pulley [3] while releasing the winding of the [10] up/down wire /A [2]. [12] 13. Remove the up/down wire /A [2] from the up/ down drive shaft [4].
Page 182 TRAY UP/DOWN C-208 Ver.1.0 Sep 2003 17. Remove the E-ring [1] and then remove the [11] drive pulley [3] while releasing the winding of the [10] up/down wire /A [2]. [12] 18. Remove the up/down wire /A [2] from the up/ down drive shaft [4].
Page 183 C-208 Ver.1.0 Sep 2003 TRAY UP/DOWN C. Reinstalling the wire 1. Insert the up/down wire /A [2] into the hole [1] provided on the upper surface of the LCT main body. 2. Reinstall the up/down wire /A [2] onto the guide pulleys [3], [4] and [5] in this order.
Page 184 TRAY UP/DOWN C-208 Ver.1.0 Sep 2003 6. Insert the up/down wire /A [2] into the hole [1] provided on the upper surface of the LCT main body. 7. Reinstall the up/down wire /A [2] onto the guide pulleys [3], [4] and [5] in this order. Note: •...
Page 185 C-208 Ver.1.0 Sep 2003 TRAY UP/DOWN 11. In the same manner as Steps 1 to 5, reinstall the up/down wire /A [1] on the rear side. 12. In the same manner as Steps 17 to 21, reinstall the up/down wire /A [2] on the rear side. lt2113041 13.
Page 186 TRAY UP/DOWN C-208 Ver.1.0 Sep 2003 16. Wind the assist wire /C [3] around the drive pul- [3] [4] ley [6] one turn counterclockwise as seen from the front side. Note: [9] [17] [16] • Be sure to wind the assist wire /C [3] from [17] inside to outside in the drive pulley [6].
Page 187 C-208 Ver.1.0 Sep 2003 TRAY UP/DOWN 24. Reinstall 4 up/down wire protective covers [2] with a screw [1] for each. 25. Rotate the up/down drive shaft [3] counterclock- wise as seen from the rear side to bring down the up/down plate [4]. 26.
Page 188 TRAY UP/DOWN C-208 Ver.1.0 Sep 2003 Blank page 1-158...
Page 189: Fn-9/Fn120 Disassembly/Assembly
FN-9/FN120 Ver.1.0 Sep 2003 FN-9/FN120 DISASSEMBLY/ASSEMBLY Caution: • Make sure the power cord of the copier is unplugged from the power outlet before dis- assembly or assembly. 1. EXTERIOR Removing and reinstalling of the booklet tray (FN-9 only) A. Procedure 1.
Page 190: Removing And Reinstalling Of The Top Cover /1
FN-9/FN120 Ver.1.0 Sep 2003 Removing and reinstalling of the top cover /1 A. Procedure 1. Remove 2 caps [1]. 2. Open the finisher door [2] and remove 5 screws [3]. And then remove the top cover /1 [4]. 3. Reinstall the above parts following the removal steps in reverse.
Page 191: Removing And Reinstalling Of The Side Cover
FN-9/FN120 Ver.1.0 Sep 2003 Removing and reinstalling of the side cover A. Procedure 1. Open the finisher door. 2. Remove 3 screws [1] and then remove the side cover [2]. 3. Reinstall the above parts following the removal steps in reverse. fs2153004 Removing and reinstalling of the finisher door...
Page 192: Removing And Reinstalling Of The Rear Cover
FN-9/FN120 Ver.1.0 Sep 2003 Removing and reinstalling of the rear cover A. Procedure 1. Remove 6 screws [1], and then remove the rear cover [2]. 2. Reinstall the above parts following the removal steps in reverse. fs2153006 1-162...
Page 193: Removing And Reinstalling Of The Main Tray
FN-9/FN120 Ver.1.0 Sep 2003 Removing and reinstalling of the main tray Caution: • After you have lowered the main tray, be sure to unplug the power cord of the main body from the power outlet. A. Procedure 1. Push up the actuator [1] of the tray upper limit sensor (PS702) with your finger, and lower the main tray [2].
Page 194: Removing And Reinstalling Of The Main Paper Exit Opening Cover
FN-9/FN120 Ver.1.0 Sep 2003 Removing and reinstalling of the main paper exit opening cover A. Procedure 1. Remove the following parts: • Top cover /1, or an optional PI-installed machine (PI) • Top cover /2 • Side cover • Rear cover •...
Page 195: Conveyance
FN-9/FN120 Ver.1.0 Sep 2003 2. CONVEYANCE Replacing paper exit roller /A (sponge roller) Caution: • After you have lowered the main tray, be sure to unplug the power cord of the main body from the power outlet. A. Periodically replaced parts/cycle •...
Page 196 FN-9/FN120 Ver.1.0 Sep 2003 3. With a driver inserted into the groove of the sponge roller [1], prize it open to remove the sponge roller. fs2153012 4. With a new sponge roller and the shaft put together at their respective concave sections [1], install the sponge roller securely to the shaft by pressing it down until a click sound is heard.
Page 197: Replacing The Intermediate Conveyance Roller (Sponge Roller)
FN-9/FN120 Ver.1.0 Sep 2003 Replacing the intermediate conveyance roller (sponge roller) A. Periodically replaced parts/cycle • Intermediate conveyance roller (sponge roller): Every 250,000 copies. Note: • When replacing the intermediate conveyance rollers, all of the 2 pairs (4 components) must be replaced.
Page 198: Removing And Reinstalling Of The Paper Exit Opening Unit
FN-9/FN120 Ver.1.0 Sep 2003 4. With a new sponge roller and the shaft put together at their respective concave sections [1], install the sponge roller securely to the shaft by pressing it down until a click sound is heard. 5. Reinstall the above parts following the removal steps in reverse.
Page 199 FN-9/FN120 Ver.1.0 Sep 2003 3. Remove 3 clamp screws [1], a ground screw [2], the paper exit opening solenoid (SD704) con- nector [3] and the main tray paper exit sensor (PS706) connector [4]. fs2153018 4. Remove E-rings [1] and bearings [2], two each, provided at front and rear, and then remove the paper exit opening unit [3].
Page 200: Main Tray
FN-9/FN120 Ver.1.0 Sep 2003 3. MAIN TRAY Replacing the tray up/down motor Caution: • When removing the tray up/down motor, be sure to hold the main tray to prevent it from falling. A. Periodically replaced parts/cycle • Tray up/down motor (M703): Every 2,500,000 copies B.
Page 201: Removing And Reinstalling Of The Up/Down Wire
FN-9/FN120 Ver.1.0 Sep 2003 Removing and reinstalling of the up/down wire Caution: • When removing the tray up/down motor, be sure to hold the main tray to prevent it from falling. Note: • The wire replacement steps shown below refer to those taken on the rear side. The shape and the winding of wire on the front side are symmetrically the same as those on the rear side.
Page 202 FN-9/FN120 Ver.1.0 Sep 2003 3. After removing 2 screws [1], remove the wire bracket [3] of the up/down wire [2] on the rear side from the up/down stay [4]. fs2153022 4. Loosen 2 screws [2] of the belt tensioner [1]. fs2153023 5.
Page 203 FN-9/FN120 Ver.1.0 Sep 2003 6. Fasten the wire bracket [1] tentatively to the up/ down stay [2] with 2 screws [3]. Note: • Be sure to set the up/down wire [4] with the shorter section [5] up and the longer section [6] down.
Page 204 FN-9/FN120 Ver.1.0 Sep 2003 9. Set the pin [1] and the gear [2] to the shaft and fasten it with the E-ring [3]. fs2153028 10. Using a tension gauge or spring balance, pull the belt tensioner [1] to the specified force "A" and tighten it with 2 screws [2].
Page 205: Stacker
FN-9/FN120 Ver.1.0 Sep 2003 4. STACKER Replacing stacking assist roller A. Periodically replaced parts/cycle • Stacking assist roller: Every 400,000 copies B. Procedure 1. Open the finisher door. 2. Pull out the stacker unit. 3. Open the stacking assist section [1] and lift up the stacking assist roller [2].
Page 206: Removing And Reinstalling Of The Stacker Unit
FN-9/FN120 Ver.1.0 Sep 2003 Removing and reinstalling of the stacker unit Caution: • We recommend that at least two people per- form this service. • Be careful when you detach the FNS from the main body. If you pull out the stacker unit, the FNS may fall.
Page 207 FN-9/FN120 Ver.1.0 Sep 2003 6. After removing an E-ring [1] and the shaft [2], detach the connecting arm [3]. fs2153034 7. Remove 2 rail stopper screws [1] and pull out the stacker unit [2]. Note: • To prevent the FNS from falling down, be sure to put a support [3] under the stacker unit.
Page 208 FN-9/FN120 Ver.1.0 Sep 2003 8. Remove 2 screws [1] and raise the stacker unit [2] to remove the guide rail [3]. Caution: • When removing the guide rail, be careful not to hurt your hip by taking an appropriate pos- ture.
Page 209: Stapler
FN-9/FN120 Ver.1.0 Sep 2003 5. STAPLER Removing and reinstalling of the stapler unit cover Caution: • Be careful when you detach the FNS from the main body. If you pull out the stacker unit, the FNS may fall. This may cause injury. A.
Page 210: Replacing The Clincher
FN-9/FN120 Ver.1.0 Sep 2003 4. Remove 5 screws [1] and then remove the sta- pler unit cover [2]. 5. Reinstall the above parts following the removal steps in reverse. fs2153039 Replacing the clincher Note: • Do not use hands to move clincher units to horizontal direction.
Page 211 FN-9/FN120 Ver.1.0 Sep 2003 5. Remove 4 screws [2] of the clincher /R [1] and the ground [3]. fs2153041 6. After removing 2 screws [1] and the ball bearing spring mounting bracket [2], rotate the clincher / R [3] to the position in which it can be easily taken out, and then remove the connector [4].
Page 212: Replacing The Stapler
FN-9/FN120 Ver.1.0 Sep 2003 Replacing the stapler A. Periodically replaced parts/cycle • Stapler: Every 200,000 staples Note: • Do not use hands to move stapler units to horizontal direction. Otherwise the belt and the gear teeth skipping may occur. • After reinstalling the clincher, be sure to con- duct the "vertical adjustment of the FNS sta- pler."...
Page 213 FN-9/FN120 Ver.1.0 Sep 2003 5. After removing 2 screws [3] of the sensor cover [2] of the stapler /F [1] and 3 clamps [4], remove a ground screw [5] and the connector [6]. Note: • When reinstalling the sensor cover [2], be careful that the wiring harness does not inter- fere with the stapler rotation HP sensor (PS713) [7] or get caught by the gear.
Page 214 FN-9/FN120 Ver.1.0 Sep 2003 Blank page 1-184...
Page 215: Disassembly/Assembly
PK-5 Ver.1.0 Sep 2003 PUNCH SECTION PK-5 DISASSEMBLY/ASSEMBLY Caution: • Make sure the power cord of the copier is unplugged from the power outlet before dis- assembly or assembly. 1. PUNCH SECTION Punch unit Note: • The following screws should not be removed. If you do, punching cannot be done as designed.
Page 216 PUNCH SECTION PK-5 Ver.1.0 Sep 2003 2. Remove the punch drive board cover by remov- punch drive board cover ing one screw. Screw 3. Disconnect two connectors (CN65, 68) and one Relay connector (CN531) relay connector (CN531) from the punch drive Connector (CN65) board (PKDB).
Page 217 PK-5 Ver.1.0 Sep 2003 PUNCH SECTION 4. Remove three screws to remove the punch unit punch unit cover cover. Screws 5. Disconnect two connectors (CN158, 505). 6. Remove the punch unit from FNS by removing four screws. 7. Reinstall the above parts following the removal steps in reverse Screws Punch unit...
Page 218: Cleaning The Punch Edges And Punch Scraps Full Ps (Ps802)
PUNCH SECTION PK-5 Ver.1.0 Sep 2003 Cleaning the Punch Edges and Punch Scraps Full PS (PS802) A. Procedure 1. Remove the punch unit. 2. Use a blower brush to remove paper dust and Punch scraps full PS (PS802) punch scraps from the punch edges and punch scraps full PS (PS802).
Page 219: Cover Inserter D Disassembly/Assembly
Cover Inserter D Ver.1.0 Sep 2003 External Section Cover Inserter D DISASSEMBLY/ASSEMBLY Caution: • Make sure the power cord of the copier is unplugged from the power outlet before dis- assembly or assembly. 1. External Section Removing / Re-installing the External covers A.
Page 220 External Section Cover Inserter D Ver.1.0 Sep 2003 5. Remove two screws, disconnect the relay con- nector (CN232), and detach the operation panel cover. Relay connector (CN232) Screw Screw 6. Reinstall the above parts following the removal steps in reverse. Operation panel cover 1-190...
Page 221: Paper Feed Unit
Cover Inserter D Ver.1.0 Sep 2003 Paper feed unit 2. Paper feed unit Replacing the Paper feed roller and Feed roller A. Procedure Stop Stop ring Bearing ring 1. When replacing the paper feed roller and feed roller for the upper tray, detach the top cover. 2.
Page 222: Replacing The Double Feed Prevent Roller And Torque Limiter
Paper feed unit Cover Inserter D Ver.1.0 Sep 2003 4. When replacing the paper feed roller and feed Top cover roller for the lower tray, open the upper tray and Release lever perform the steps 2 and 3. 5. Reinstall the above parts following the removal steps in reverse.
Page 223: Disassembly/Assembly
TMG-3 Ver.1.0 Sep 2003 TRIMMER TMG-3 DISASSEMBLY/ASSEMBLY Caution: • Make sure the power cord of the copier is unplugged from the power outlet before dis- assembly or assembly. • Trimming knives (upper and lower) are used in this machine. Be extremely careful in han- dling these knives to avoid injuries.
Page 224 TRIMMER TMG-3 Ver.1.0 Sep 2003 4. Untighten 4 fixing screws [1] and 3 fixing screws [2] and remove the rear cover [3]. tu1093002 5. Untighten 3 fixing screws [1] and remove the roller cover [2]. 6. Disconnect 1 relay connector [3] and remove the wiring harness [5] from the cable clamp [4].
Page 225 TMG-3 Ver.1.0 Sep 2003 TRIMMER 9. Remove 4 hexagon socket head bolts [1] and remove the trimmer knife /U [3] holding the replacing handle [2] at 2 positions. Note: • When removing the trimmer knife /U [3], be sure to hold the replacing handle [2]. Never touch the knife blade.
Page 226 TRIMMER TMG-3 Ver.1.0 Sep 2003 11. Remove 4 hexagon socket head bolts [1] and remove the trimmer knife /L [2] holding the front fixture [3] and inner corner [4]. Note: • Never touch the blade of the trimmer knife /L [2].
Page 227: Adjustment
CF5001 Field Service Ver.1.0 Sep 2003 HOW TO USE THE ADJUSTMENT SECTION ADJUSTMENT 1. HOW TO USE THE ADJUSTMENT SECTION Composition 8. Is proper paper used for copy? 9. Are copy materials replaced with new ones at This part "Adjustment" describes items to be their life? (e.g.: Developer, drum, cleaning blade,...
Page 228: List Of Adjustment Items
LIST OF ADJUSTMENT ITEMS CF5001 Field Service Ver.1.0 Sep 2003 3. LIST OF ADJUSTMENT ITEMS • This table shows the list of adjustment items when replacing a part. Items are numbered in " " by the priority if there is any.
Page 229 CF5001 Field Service Ver.1.0 Sep 2003 • When replacing the overall control board (OACB) due to the OACB being damaged, the memory board (MB) that was installed on the damaged OACB should be used on the new OACB. Contact the service section of the authorized distributor if it is considered that the MB is also damaged.
Page 230: Mode Change Menu
MODE CHANGE MENU CF5001 Field Service Ver.1.0 Sep 2003 4. MODE CHANGE MENU Setting method From this screen, the following modes can be selected without turning off/on the power. "1 Basic screen" "2 36 mode" "3 25 mode" "4 Key operator mode"...
Page 231: Display Transition Of 36 Modes
CF5001 Field Service Ver.1.0 Sep 2003 MODE CHANGE MENU Display transition of 36 modes 36 mode 1/2 High voltage adjustment mode menu x : Factory exclusive use. Service is not used. 1 1st transfer manual adjustment 2 2nd transfer manual adjustment...
Page 232 MODE CHANGE MENU CF5001 Field Service Ver.1.0 Sep 2003 36 mode 2/2 Printer gamma adjustment mode menu 1 Printer gamma offset adjustment 2 Printer gamma sensor adjustment 3 Printer screen gradation adjustment Image quality adjustment mode menu Image judge adjustment mode menu...
Page 233: Display Transition Of 25 Modes
CF5001 Field Service Ver.1.0 Sep 2003 MODE CHANGE MENU Display transition of 25 modes PM count mode menu 1 Count reset 2 Change setting Collecting data mode menu 2-5 Modus /Memory setting mode 1 Software SW setting 1 Total count of each setting...
Page 234: Display Transition Of Key Operation Modes
MODE CHANGE MENU CF5001 Field Service Ver.1.0 Sep 2003 Display transition of Key Operation modes Key Operation mode System initial setting menu 1 Date & Time setting 2 Language select setting Key operator mode menu 3 IP address setting / Tandem...
Page 235 CF5001 Field Service Ver.1.0 Sep 2003 MODE CHANGE MENU Key Operation mode No.13 Memory Switch Setting No15 - Memory switch menu 31 E.K.C. password input timing *1 1 Auto reset timer 32 Sound (No paper, toner/ JAM) 2 Auto reset key function...
Page 236: Checking By The P Function
CHECKING BY THE P FUNCTION CF5001 Field Service Ver.1.0 Sep 2003 5.CHECKING BY THE P FUNCTION The P function is a function that allows you to con- firm the following various numeric values by using the P button. [1] Total counter...
Page 237: Mode
CF5001 Field Service Ver.1.0 Sep 2003 25 MODE 6. 25 MODE List of adjustment items for 25 mode Adjustment item menu Remarks See the "List of software 1. Software SW setting DIPSW". 2. Paper size setting LCT paper size setting 3.
Page 238: Setting Method
25 MODE CF5001 Field Service Ver.1.0 Sep 2003 Setting method Setting software DIPSW This machine is provided with the 25 mode as an A. Setting method adjustment method. This mode is used when the The software DIPSW is set on "Software SW setting memory board (MB) is rewritten or various settings screen."...
Page 239 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE List of software DIPSW Note: • Be sure not to change bits with no particular reference made of the function. DIPSW Functions Default values Japan Inch Metric DIPSW1 0 — — —...
Page 240 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 DIPSW Functions Default values Japan Inch Metric DIPSW5 0 — — — 1 — — — 2 — — — 3 — — — 4 — — — 5 Change of the size of the large size B4, 8.5 x 14 or...
Page 241 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE DIPSW Functions Default values Japan Inch Metric DIPSW10 0 Page memory reservation at power No reservation 94MB (177MB when Expan- sion memory is installed) 1 — — — 2 — — —...
Page 242 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 DIPSW Functions Default values Japan Inch Metric DIPSW14 0 Size detection switchover 5 (main B4, 11 x 17 / B5, 8K / 16K / 16KR body) 8.5 x 11 / B5R 1 —...
Page 243 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE DIPSW Functions Default values Japan Inch Metric DIPSW18 0 Tray 1 faulty part isolation Normal Unavailable 1 Tray 2 faulty part isolation Normal Unavailable 2 Tray 3 faulty part isolation Normal Unavailable...
Page 244 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 DIPSW Functions Default values Japan Inch Metric DIPSW22 0 IP address setting Disabled Enabled 1 Number of punch holes 3 Image reference position for the Based on user Based on APS at...
Page 245 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE DIPSW Functions Default values Japan Inch Metric DIPSW26 0 — — — 1 — — — 2 — — — 3 — — — 4 — — — 5 — — —...
Page 246 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 DIPSW Functions Default values Japan Inch Metric DIPSW31 0 — — — 1 — — — 2 — — — 3 — — — 4 — — — 5 — — —...
Page 247 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE Black text screen with overlay function *11 Summer time setting When using the overlay of the applied func- Mode 17-3 17-2 17-1 17-0 tion, the image creation method of black char- 0 minute acters is switched between the error diffusion and the screen.
Page 248 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 *13 Fixing temperature selection *17 Precision of the color registration automatic correction (periodical correction) Temperature up: Decrease a insufficient "Fine" is used when the precision of the color fixing or fixing winding...
Page 249 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE *21 Vs/Vp switch control *23 Color registration correction control This Vs/Vp switch control is used when there Correction made: is an image erasure around a solid image in Correction is performed by sus- the half-tone section in early stage after the pending print at specified print.
Page 250 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 *24 Toner refresh mode (at Job end) *25 Printer gamma offset adjustment Toner refresh mode (periodical) Change the area in which the printer gamma When printing coverage is low (5% or less of offset of the 36 mode can be adjusted.
Page 251: Paper Size Setting
CF5001 Field Service Ver.1.0 Sep 2003 25 MODE Paper size setting 6. Press the [OK] key to return to "25 Mode menu screen." Conduct this setting when changing the paper size To invalidate the setting that you have of the LCT.
Page 252: Pm Count Setting
25 MODE CF5001 Field Service Ver.1.0 Sep 2003 PM count setting 6.5.2 Change setting A. Procedure Reset the PM count after implementation of the PM and set and/or change the PM cycle. 1. Enter the 25 mode. The selection of the PM cycle is available in the total count and the distance in operation of the 2.
Page 253: Data Collection
CF5001 Field Service Ver.1.0 Sep 2003 25 MODE Data collection B. Data collection confirmation method (1) Procedure It is possible to confirm various data held in the 1. Enter the 25 mode. machine. It is also possible to confirm collected data by the list output and the mail remote notification 2.
Page 254 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 C. Details of the data collection (1) Data collection No. 1 to 3: Total, copy and printer counts of each paper size Remark Japan Inch Metric 17 x 22 Not used 11 x 17 8.5 x 14...
Page 255 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE (2) Data collection No. 4: RADF count Item Remark No. of originals fed in ADF mode No. of originals fed in RADF mode No. of originals fed in RDH mode No. of originals fed in RRDH mode No.
Page 256 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 (5) Data collection No. 7: Jam count / No. 10. Jam code is shown on the Section LCD display when JAM count of each section DIPSW11-7 is set to 1 Jam code is shown on the...
Page 257 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE Jam code is shown on the Section LCD display when DIPSW11-7 is set to 1 J61-01 J61-02 J61-03 J62-01 J62-02 J62-03 J62-04 J62-05 J62-06 J62-07 J17-10 — Not used • Maximum count: 99,999,999...
Page 258 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 (6) Data collection No. 8-1: Count of each copy mode (1) Item Count conditions 1-1 mode 1-2 mode 2-1 mode 2-2 mode ADF 1-1 mode ADF 1-2 mode Mixed original mode Tab original mode Z-folded original mode LEF: Portrait/SEF: Landscape(Reg.)
Page 259 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE Item Count conditions Preset magnification R3 Preset magnification R2 Preset magnification R1 User lens mode 1 User lens mode 2 User lens mode 3 Zoom Vertical/Horizontal zoom Maximum zoom Minimum zoom AE (AES)
Page 260 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 Item Count conditions Set quantity 11 or more Time while power remote 1 is ON Accumulation of time during which the overall control board is powered Time while power remote 2 is ON...
Page 261 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE Item Count conditions 132 Store for HDD (SRVmode Scan → HDD) (Not used) 133 Store for PC (SRVmode Scan → PC) (Not used) 134 Store for PC (SRVmode HDD → PC) (Not used)
Page 262 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 (7) Data collection No. 8-2: Count of each copy mode (2) Item Count conditions Full color Monochrome Mono color (Y) Mono color (M) Mono color (C) Mono color (R) Mono color (G)
Page 263 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE Item Count conditions Paper Type: Exclusive paper D Paper Weight: 1 Paper Weight: 2 Paper Weight: 3 Paper Weight: 4 Paper Weight: 5 Paper Weight: 6 Multi page enlargement Main Tray: Face up...
Page 264 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 (8) Data collection No. 9: SC occurrence count/ SC code Section No. 11: Sectional SC occurrence count SC29-06 Process abnormality SC29-07 SC code Section SC29-08 SC10-10 Communication abnormality SC29-09 SC13-01 Paper feed motor abnormality...
Page 265 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE SC code Section SC code Section SC36-02 Fixing sensor abnormality SC45-01 Color registration abnormality SC36-04 SC45-03 SC36-05 SC45-07 SC36-06 SC45-08 SC36-07 SC45-09 SC36-08 SC45-10 SC36-09 SC45-11 SC36-10 SC45-12 SC36-11 SC45-20 SC36-12 SC46-01 Image...
Page 266 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 SC code Section SC code Section SC46-80 Image SC77-02 FNS abnormality processing abnormality SC46-81 SC77-03 SC46-82 SC77-04 SC46-83 SC77-05 SC46-90 SC77-06 SC46-91 SC77-07 SC46-98 SC77-08 SC46-99 SC77-11 SC49-00 Communication abnormality SC77-12 SC49-01...
Page 267 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE SC code Section SC80-31 SC80-32 SC80-40 Main body abnormality SC89-01 SC89-02 SC89-03 SC89-04 — — • Maximum count: 99,999,999 2-41...
Page 268: Parts Counter
25 MODE CF5001 Field Service Ver.1.0 Sep 2003 Parts counter 6.7.1 Count of special parts The following are conducted with respect to each When a periodically replaced part is replaced, reset replacement part: display of copy count used, reset- the counter of the part that has been replaced.
Page 269 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE B. Count of special parts list Parts name Count conditions Toner collection box Ozone filter /1 (Right side) Deodorant filter (Rear side) Dust-proof filter /1 (Right side) Dust-proof filter /2 (Rear side)
Page 270 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 Parts name Count conditions 1st transfer roller /K 2nd transfer roller /U Transfer belt separation claw Transfer belt cleaning unit Belt cleaning brush unit Toner collection sheet /1 Belt cleaning blade 2nd transfer roller /L...
Page 271 CF5001 Field Service Ver.1.0 Sep 2003 25 MODE Parts name Count conditions Pl conveyance clutch /L 1 count for each paper feed in PI lower stand Pl feed roller /A /L Pl feed roller /B /L Pl reverse roller /L...
Page 272 25 MODE CF5001 Field Service Ver.1.0 Sep 2003 Parts name Count conditions 123 Registration roller 1 count for each paper exit in the single side copy mode 2 counts in the double side copy mode 124 Separation claw solenoid 125 Fixing upper lamp /1...
Page 273: Count Of Each Parts
CF5001 Field Service Ver.1.0 Sep 2003 25 MODE 6.7.2 Count of each parts B. Resetting of each replacement part (1) Procedure This is used when you want to control the part counter. 1. Enter the 25 mode. Set the part name, part number and the limit value, 2.
Page 274: Password Setting
25 MODE CF5001 Field Service Ver.1.0 Sep 2003 Password setting Telephone number setting Set the following passwords. Set the customer support center telephone and • Key operator password (4 digits): Password used FAX numbers that are used in an emergency for a to enter the key operator mode.
Page 275: M/C Serial Number Setting
CF5001 Field Service Ver.1.0 Sep 2003 25 MODE 6.10 M/C serial number setting 6.11 Indication of ROM version Display and set the serial numbers of the main body Display the ROM version of the main body and and options. options.
Page 276: Setting Date Input
25 MODE CF5001 Field Service Ver.1.0 Sep 2003 6.13 Setting date input 6.14 Board change mode Set the starting date of the total counter that is dis- When changing any of the following four types of played on the LCD in the P function.
Page 277: Mode
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 7. 36 MODE Setting method Process adjustment This machine is provided with the 36 mode to make Make various adjustments around the process. various adjustment in this mode. A. Procedure A. Procedure 1.
Page 278: High Voltage Adjustment
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 7.2.1 High voltage adjustment (1) Blade setting mode Perform this adjustment when changing the belt For the high voltage adjustment, the following items cleaning blade or the transfer belt. In this mode, are provided.
Page 279 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (2) Automatic drum potential adjustment (3) Automatic gamma adjustment Measure the charging potential of each drum of Y, The gamma adjustment is performed automatically. M, C and K to adjust automatically the developing This adjustment can be shown in the key operator bias value and the charging voltage.
Page 280 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (4) LD bias adjustment 6. "LD bias adjustment Y (LS 1/1) screen" Perform this adjustment when replacing the write For the LD bias adjustment, the following items unit. are provided. Press the arrow key to select the color of the write unit you just replaced.
Page 281 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (5) Automatic developer charge 3. Set the developer charging plate /L [2] to the In this mode, after discharging developer from the shoulder screws [1] provided above the devel- developing unit manually, a new developer is auto- oping unit of a color the developer of which is matically charged.
Page 282 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 4. Set the developer charging funnel /L [2] to the 7. "36 mode menu screen" developer charging plate [1]. Press the [1. Process adjustment] key. Note: 8. "Process adjustment menu screen" • Be sure to attach the tip of the developer Press the [2.
Page 283 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (6) L-detect initial automatic adjustment (7) Initial drum rotation Be sure to conduct this adjustment after a new When remove the drum cartridge, be sure to con- developer is charged. duct this operation to securely set the drum cou- pling.
Page 284: Sensor Output Check
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 7.2.3 Sensor output check 5. For setting, press the key of an item you want to set. Set the following 12 types of setting for For the sensor output check, the following items are each exclusive paper A to D.
Page 285: Recall Standard Data
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 7.2.5 Recall standard data Reset the adjusted set values of process adjust- ment to the standard data. (factory default data) Note: • Data for automatic drum potential, automatic gamma, L-detect initial auto. and exclusive paper setting adjustment cannot be reset to the standard data.
Page 286: Image Adjustment
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 Image adjustment 7.3.1 Magnification adjustment Conduct various image adjustments. Adjust various magnifications. A. Procedure A. Procedure 1. Enter the 36 mode. 1. Enter the 36 mode. 2. "36 mode menu screen" 2. "36 mode menu screen"...
Page 287 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (1) Printer vertical magnification adjustment 6. Select the A3 or 11 x 17 paper and press the Adjust the vertical magnification of the printer sys- START button to output a test pattern (No. 16).
Page 288 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (2) Printer horizontal magnification adjustment 9. "Printer horizontal magnification adjustment Adjust the horizontal magnification of the printer screen" system. For the printer horizontal magnification adjust- This adjustment changes the horizontal magnifica- ment, the following items are provided. Press tion in image processing prior to the laser exposure.
Page 289 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (3) Scanner vertical magnification adjustment 8. When the value is not within to the standard, Adjust the vertical magnification of the scanner sys- press the C button while pressing the P button.
Page 290 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (4) Belt line speed adjustment 6. Select the A3 or 11 x 17 paper and press the Adjust the vertical magnification of the printer sys- START button to output a test pattern (No. 16).
Page 291 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (5) Fixing line speed adjustment 7. Compare the fixing adjustment density patches When replacing the fixing roller/U, /L and transfer (upper and lower limit samples of density that belt, use this adjustment method to adjust the fixing are packed with the "paper for fixing speed...
Page 292: Timing Adjustment
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 7.3.2 Timing adjustment 16. Comparing the output image on the first sheet with the remaining 7 output sheets, find out an Adjust various timings. output sheet in which the distance between the magenta line at the lead edge and the first A.
Page 293 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (1) Printer lead edge timing adjustment Note: Adjust the lead edge timing. • Large size: 300 mm or more in length in the This adjustment changes the paper restart timing paper feed direction from the registration roller.
Page 294 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (2) Printer registration loop adjustment 6. Enter a numeric value through the numeric Adjust the paper loop amount in the registration keys and press the [SET] key. roller section to remove paper skew and wrinkle, or paper jamming in the registration section.
Page 295 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (3) Printer pre-registration adjustment 11. Repeat steps 6 to 10 until the standard value is Adjust the paper loop amount in each tray and the obtained. ADU pre-registration roller section to remove paper skew and wrinkle, or paper jamming in the pre-reg- 12.
Page 296 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (5) Scanner re-start timing adjustment (6) RADF registration loop adjustment Adjust re-start timing of original scanning. Adjust the original loop amount in the RADF regis- In this adjustment, the starting position for reading tration roller section to remove paper skew and while in the original scanning mode is adjusted.
Page 297 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (7) Writing unit skew initial adjustment registration auto correction in the user mode. Store a skew correction position data along the So, be sure to perform this adjustment when a main scan of a new write unit (Y, M and C only) in SC45-20 occurs.
Page 298 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (9) Color registration manual adjustment (par- 6. Select the A3 or 11 x 17 paper and press the tial horizontal adjustment) START button to output a test pattern. With respect to the main scan, entire horizontal...
Page 299 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 10. Make sure that "OK" is displayed for all the 11. When a "NG" occurs in the "MainScan", items. "Mag(ALL)" or "Mag(PART)," open the toner When any item is not within the standard, an...
Page 300: Radf Adjustment
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 7.3.3 RADF adjustment 5. "RADF original size adjustment (A4) or (8.5 x 11) screen" Conduct the original size adjustment, original stop With the A4 (for metric machine) or 8.5 x 11 position adjustment and the sensor adjustment of (for inch machine) paper set to the RADF, the RADF.
Page 301 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (2) RADF original stop position adjustment 11. Repeat steps 6 to 10 until the standard value Conduct the original stop position leading edge tim- can be obtained. ing (leading edge timing) adjustment of the RADF.
Page 302: Centring Adjustment
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 7.3.4 Centring adjustment 4. "Centring adjustment mode menu screen" Press the [1. Printer centring adjustment] key. Adjust the mis-centering of images vertical to the paper feed direction. 5. "Printer centring adj. (Tray 1) screen"...
Page 303 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 8. Fold the outputted paper in the paper feed 6. Select the A3 or 11 x 17 paper and press the direction and check the amount of error of the START button with a test chart set to the origi- lines on both sides.
Page 304 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (3) RADF centring adjustment 6. Select the A3 or 11 x 17 paper and press the Adjusts the centring when scanning the RADF origi- START button with a test chart set to the origi- nal.
Page 305: Non-Image Area Erase Check
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 7.3.5 Non-image area erase check B. Error message and Handling When installing the copier or moving its installation If the error is detected while perform the "non-image location, check to see if the "non-image area erase"...
Page 306: Recall Standard Data
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 7.3.6 Recall standard data Reset the adjustment values of image adjustment to the standard data. (factory default data) Note: • Data for the printer vertical magnification, RADF registration loop, auto. color registra-...
Page 307: Image Quality Adjustment
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE Image quality adjustment 7.4.1 Scanner gamma adjustment Conduct various image quality adjustments. Conduct the gradation correction of the scanner. When color reproduction is in a poor condition, usu- A. Procedure ally conduct the printer gamma correction.
Page 308 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 7.4.2 Printer gamma adjustment (1) Printer gamma offset adjustment Conduct this adjustment when the color reproduc- When the color reproduction is in poor condition, tion varies with copy modes to correct the gradation conduct this adjustment to correct gradation.
Page 309 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 5. "Printer gamma offset adj. (LS200) (0) screen" 10. "Printer gamma offset adjustment screen" For the printer gamma offset adjustment, the Press the key of a color (C or K) you want to following items are provided.
Page 310: Printer Gamma Adjustment
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (2) Printer gamma sensor adjustment 13. When the gray balance is not the same, press When a poor color reproduction results even after the key of a color (Y or M) you want to adjust,...
Page 311 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 5. "Printer gamma sensor adj. (LS200) screen" 8. "Please load output paper ... screen" For the printer gamma sensor adjustment, the After completion of the test pattern output, the following items are provided. Press the [NEXT...
Page 312 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 12. If any trouble should be found, an error code is 14. Press the [PREVIOUS SCREEN] key to return displayed for each cause. Repair the error to the "Printer gamma adjustment menu referring to the below.
Page 313: Sharpness Adjustment
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 7.4.3 Sharpness adjustment 11. Enter one less numeric value than the current and press the [SET] key. Conduct the sharpness adjustment or, this is car- • Setting range: -3 to +1 ried out when moire reproduced.
Page 314: Contrast Adjustment
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 7.4.4 Contrast adjustment 7.4.5 Image judge adjustment Adjust the contrast. Adjust the threshold value of the original image Use this adjustment for changing the center value judgement. for the contrast adjustment in the user mode.
Page 315 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE (2) Color text adjustment 6. Select the A3 or 11 x 17 paper and press the Adjust the color text discrimination threshold value START button with a test chart set to the origi- of the original image.
Page 316: Acs Adjustment
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (3) Dot/Text area adjustment 7.4.6 ACS adjustment Adjust the dot discrimination and text discrimination Conduct this adjustment when the ACS (Auto color threshold values of the original image. selection) does not function properly.
Page 317: Density Adjustment
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 7.4.7 Density adjustment 6. A numeric value is shown in the "RESULT." Adjust the AE (AES) density, copy density and the 7. When the adjustment result is other than 0, background density.
Page 318 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 Procedure 6. Press the [COPY SCREEN] key. 1. Enter the 36 mode. 7. Select a mode you want to adjust and then select the A3 or 11 x 17 paper. With the test 2.
Page 319: Tone Adjustment
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 7.4.8 Tone adjustment 6. Select the A3 or 11 x 17 paper and press the START button with a test chart set to the origi- Conduct the tone adjustment of red, green or blue.
Page 320: Recall Standard Data
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (3) Blue adjustment 7.4.9 Recall standard data Adjust the density of blue. Reset the adjustment values of image quality adjustment to the standard data. (factory default Procedure data) 1. Enter the 36 mode.
Page 321: Running Test Mode
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE Running test mode 7.5.1 Setting method Conduct a test while in the continuous copy opera- A. Procedure tion. Select [4. Running test mode] in the 36 mode menu 1. Enter the 36 mode.
Page 322: Test Pattern Output Mode
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 Test pattern output mode Output various test patterns to separate abnormali- ties. Select [5. Test pattern output mode] in the 36 mode screen to show "Test pattern output mode screen." Note: • As for modes specifically not given in the SHB, be sure not to output test patterns.
Page 323 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE No.1 Overall halftone [Check Items] • When the density is set to 70 (halftone) When there are image stripes or uneven density found, check the printer system for any abnormality. [Recommended checkpoints]: Developing unit, cleaning unit and transfer belt unit.
Page 324 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 No.11 Beam check [Check Items 1] • For development and analysis of the write unit [Check Items 2] • Check the solid black pattern [1] to see if there is uneven density found in the main scanning and sub- scanning directions.
Page 325 CF5001 Field Service Ver.1.0 Sep 2003 36 MODE No.16 Linearity evaluation pattern [Check Items] Judge from this test pattern which of the scanner system and the printer system is abnormal. Items that can be checked include horizontal magnification, vertical magnification, skew, and leading edge timing, etc.
Page 326: Test Pattern Density Setting
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 Test pattern density setting Finisher adjustment Set the density of the test pattern. Adjusting the FNS, PI, PK, TU. A. Procedure A. Procedure 1. Enter the 36 mode. 1. Enter the 36 mode.
Page 327: Stitch And Fold Stopper Adjustment (Fn-9 Only)
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 7.8.1 Stitch and fold stopper adjustment (FN-9 7.8.2 Fold stopper adjustment (FN-9 only) only) Adjusting the fold position when stitch and fold or Adjusting the stapling position when stitch and fold folding mode.
Page 328: Cover Sheet Tray Size Adjustment (Cover Inserter D Only)
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 7.8.3 Cover sheet tray size adjustment (Cover 7.8.4 Trimming stopper adjustment (TMG-3 only) Inserter D only) Adjusting the trimming amount. This adjustment should be performed when the cover sheet tray size cannot be detected properly A.
Page 329: Punch Adjustment (Pk-5 Only)
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 7.8.5 Punch adjustment (PK-5 only) (1) Punch kit vertical position adjustment (PK-5 only) This adjusts the punch vertical positions, punch hor- Adjusting the punch vertical position. izontal positions, and punch registration loop amount.
Page 330 36 MODE CF5001 Field Service Ver.1.0 Sep 2003 (2) Punch kit horizontal position adjustment (3) Punch registration loop adjustment (PK-5 only) Adjusting the registration loop amount for the Adjusting the punch horizontal position. reversed paper exit, the ADU paper exit (straight exit) and cover sheet upper/lower.
Page 331: Three-Folding Adjustment (Fn-9 Only)
CF5001 Field Service Ver.1.0 Sep 2003 36 MODE 7.8.6 Three-folding adjustment (FN-9 only) 8. "Three-Fold adjustment screen" Press the [NEXT ADJUSTMENT] or [PREVI- Adjusting the folding positions during the three- OUS ADJUSTMENT] key to select a desired folded copy. paper size.
Page 332: Positions Staple Pitch Adjustment
36 MODE CF5001 Field Service Ver.1.0 Sep 2003 7.8.7 2 positions staple pitch adjustment List output mode Adjusting the pitch of the 2 positions staple. Output a variety of data. A. Procedure A. Procedure 1. Enter the 36 mode. 1. Enter the 36 mode.
Page 333: Mode
CF5001 Field Service Ver.1.0 Sep 2003 47 MODE 8. 47 MODE 47 mode/multi mode setting 5. Input check result will appear in the input method check result display area. A. 47 Mode 6. Repeat steps 2 to 5 to perform the other signal This mode provides self-diagnostic functions (input/ input check.
Page 334: Adjustment Data Display
47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Adjustment data display Hard disk check Lists the adjustment values of the machine (factory- Perform this operation if you want to check the HDD set values and current values). total capacity, the HDD remaining capacity, and the No adjustment value can be changed in this mode.
Page 335: Input Check List
CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Input check list Classification Symbol Code Multi Name Display and signal source code High voltage, TEMP/ Temp/humidity sensor (machine-inside 0 to 255 humidity) analog signal TEMP/ Temp/humidity sensor (machine-inside temperature) — —...
Page 336 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Display and signal source code High voltage, High voltage unit /2 (guide plate) Abnormal Normal analog signal High voltage unit/2 (2nd transfer) Abnormal Normal High voltage unit /1 (developing bias /Y)
Page 337 CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Classification Symbol Code Multi Name Display and signal source code Paper feed, PS29 Pre-registration sensor /1 Paper No paper conveyance PS35 Pre-registration sensor /2 PS41 Pre-registration sensor /3 PS26 By-pass conveyance sensor...
Page 338 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Display and signal source code Light Scanner HP sensor Home Other than position home posi- tion APS detection sensor /S Paper No paper APS detection sensor /L...
Page 339 CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Classification Symbol Code Multi Name Display and signal source code Light PS5, Laser correction HP sensor /Y, /M, /C Edge Edge detected undetected PS6, from one or more color Laser correction HP sensor /Y...
Page 340 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Display and signal source code Main body Scanner cooling fan Abnormal Normal DCPS cooling fan Fixing cooling fan /1 Charger intake fan Drum unit fan M43, Writing intake fan /1, /2, Writing exhaust fan...
Page 341 CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Classification Symbol Code Multi Name Display and signal source code Main body PS15 1st transfer HP sensor Home Other than position home posi- tion PRCB Printer control board (drum motor control) Displays abnormal code...
Page 342 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Display and signal source code Intrinsic PS17 Fixing paper exit sensor Paper No paper functions AFR-20 PS304 No paper sensor Paper No paper PS301 Registration sensor PS302...
Page 343 CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Classification Symbol Code Multi Name Display and signal source code FN-120, M710 Clincher motor /R Other than Start FN-9 start — — — — PS732 Clincher HP sensor /R Other than Home...
Page 344 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Display and signal source code Cover M203 PI conveyance motor Other than Control Inserter D control speed speed — DIPSW0 Other than Single oper- single oper- ation ation —...
Page 345 CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Classification Symbol Code Multi Name Display and signal source code Cover — PI connection detection Uncon- Connected Inserter D nected — — — — — — — — — — — —...
Page 346 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Display and signal source code TMG-3 PS101 Cutting entrance detection Paper No paper PS102 Cutting conveyance detection PS103 Cutting end stopper HP detection Home Other than position...
Page 347: Output Check List
CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Output check list • Do not output items with "x" in the "Cannot be set or change in the field" column. These Note: items are only for the developping/manufuct- • Do not output items which cannot be set or ing process.
Page 348 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Cannot be set or code changed in the field High voltage, High voltage unit /2 (1st transfer /Y) analog signal High voltage unit /2 (1st transfer /M)
Page 349 CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Classification Symbol Code Multi Name Cannot be set or code changed in the field Paper feed, Pick up solenoid /1 conveyance Pick up solenoid /2 Pick up solenoid /3 Pick up solenoid /BP...
Page 350 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Cannot be set or code changed in the field Paper feed, MC13 Intermediate conveyance clutch /1 conveyance Intermediate conveyance clutch /2 Intermediate conveyance clutch /3 Transfer belt separating claw...
Page 351 CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Classification Symbol Code Multi Name Cannot be set or code changed in the field Drum motor /Y (1/2 speed) Drum motor /Y (1/1speed) Drum motor /M (1/3 speed) Drum motor /M (1/2 speed)
Page 352 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Cannot be set or code changed in the field Fixing upper lamp /1 Fixing upper lamp /2 Fixing lower lamp L2, L3, Fixing upper lamp/1, /2, Fixing lower lamp...
Page 353 CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Classification Symbol Code Multi Name Cannot be set or code changed in the field Developing motor /M (1/2 speed) Developing motor /M (1/3 speed) Developing motor /C (1/1speed) Developing motor /C (1/2 speed)
Page 354 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Cannot be set or code changed in the field Indicator lamp (PAT3 on) Indicator lamp (PAT4 on) — FN-120, FN-9 connection check — C-208 connection check —...
Page 355 CF5001 Field Service Ver.1.0 Sep 2003 47 MODE Classification Symbol Code Multi Name Cannot be set or code changed in the field FN-120, FN-9 M703 Tray up/down motor (HP search) Tray up/down motor (down) Tray up/down motor (up) M705 Alignment motor /U (HP search)
Page 356 47 MODE CF5001 Field Service Ver.1.0 Sep 2003 Classification Symbol Code Multi Name Cannot be set or code changed in the field M802 Punch shift motor (HP search) Cover Inserter MC201 Conveyance clutch /U M201 Tray up/down motor (down) Tray up/down motor (up)
Page 357: Other Adjustments
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 9. OTHER ADJUSTMENTS Caution: • Make sure the power cord of the copier is unplugged from the power outlet Paper feed roller/BP pres- sure adjustment Perform the paper feed roller/BP pressure adjust- ment when the no feed jam occurs at the by-pass feed.
Page 358: Paper Feed Height (Upper Limit) Adjustment (By-Pass)
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 Paper feed height (upper limit) adjustment (by-pass) Perform the paper feed height (upper limit) adjust- ment when the no feed jam occurs, the edge of the fed paper is folded, or you want to feed curled paper.
Page 359 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 3. Loosen a screw [1] and adjust the position of the tray upper limit sensor/BP (PS25) [2]. Note: • Take note of the original scale. (1) If it is not within the standard value:...
Page 360: Pick-Up Movement Amount Adjustment (By-Pass)
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 Pick-up movement amount adjustment (by-pass) Perform the pick-up movement amount adjustment when a no feed jam occurs frequently. A. Procedure 1. Pull out the ADU. 2. Remove 6 screws [1] and remove the paper feed solenoid cover [2].
Page 361: Paper Feed Tray /1 To /3 Mis-Centering Adjustment
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS Paper feed tray /1 to /3 mis- centering adjustment Perform this adjustment when the mis-centering occurs even after "Printer-centering adjustment" in the 36 mode, has been performed. A. Procedure 1. Pull out the paper feed tray.
Page 362: Paper Feed Tray/1 To /3 Sheet Feed Pressure Adjustment
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 Paper feed tray/1 to /3 sheet feed pressure adjustment Perform the sheet feed pressure adjustment when the no feed jam or the double feed jam occurs at the paper feed. The sheet feed pressure is affected by...
Page 363 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 3. Unplug the connector [1]. 4. Remove a screw [2] and loosen a hold-down shaft screw [3]. 5. Slide the paper feed unit [4] toward the rear side and lift it up. Then, unplug the connector [5] and remove the paper feed unit [4].
Page 364: Fns Adjustment Of The By-Pass Conveyance Guide Plate Magnet
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 FNS adjustment of the by- pass conveyance guide plate magnet A. Procedure 1. Open the finisher door. 2. Check whether the stopper piece [4] of the by- pass conveyance guide plate is in contact with...
Page 365: Fns Adjustment Of The By-Pass Gate
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS FNS adjustment of the by- pass gate A. Procedure 1. Open the finisher door. 2. Pull out the stacker unit [1]. 3. Remove 2 rail stopper screws [2]. Then, pull out the stacker unit further.
Page 366 OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 6. Remove the rear cover. 7. Unplug all connectors [2] from the FNS control board (FNSCB) [1] and remove the wiring har- ness from the clamp [3]. 8. Remove 5 screws [4]. Then, remove the FNSCB [1] with the bracket [5].
Page 367: Fns Adjustment Of The Shift Position
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS FNS adjustment of the shift position A. Procedure 1. Remove the following parts. • Top cover or optional PI (if installed) • Top cover/2 2. Turn on the main body, and then drive the shift motor (M702) in the 47 mode (code 75-2/75-3).
Page 368: Fns Adjustment Of The Paper Exit Opening Solenoid
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 FNS adjustment of the paper exit opening solenoid A. Procedure 1. Remove the following parts. • Top cover/1 or optional PI (if installed) • Top cover/2 • Rear cover 2. Turn on the main body, and then turn on the paper exit opening solenoid (SD704) in the 47 mode (code 75-31).
Page 369 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 5. Loosen 2 solenoid screws [1], adjust the posi- tion of the solenoid [2], and then tighten the screws. Standard value: A = 6.5 ± 0.5 mm 8050fs1085 6. Replace the solenoid bracket [1] and tighten the...
Page 370: Fns Adjustment Of The Position Of Paper Exit Arm
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.10 FNS adjustment of the posi- tion of paper exit arm A. Procedure 1. Open the finisher door and pull out the stacker unit. 2. Check whether the upper face of the paper exit...
Page 371 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 4. Remove a screw [2] for the belt detection gear [1]. Place the paper eject belt arm at the speci- fied position. Then, fix the detection gear [1] at the specified position.
Page 372: Fns Adjustment Of The Position Of Alignment Plate/U
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.11 FNS adjustment of the posi- tion of alignment plate/U A. Procedure 1. Turn on the main body. Once the finisher com- pletes its initial operation, turn off the main body. 2. Open the finisher door and pull out the stacker unit.
Page 373 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 6. Loosen 2 screws [1]. Align the rear side of the alignment plate/U [2] with the long line at the center of the marking lines [3]. Then, adjust the front side of the alignment plate/U [4] to be within the standard value based on the rear side.
Page 374: Fns Adjustment Of The Position Of Alignment Plate/L (Only For Fn-9)
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.12 FNS adjustment of the posi- tion of alignment plate/L (only for FN-9) A. Procedure 1. Check whether "Adjustment of the position of FNS alignment plate/U" has been completed. 2. Turn on the main body. In the 47 mode, use one of the following codes to drive a motor and turn off the main body.
Page 375 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 8. Place a sheet larger than A4R in the stacker section and check the position of the alignment plate/U (rear) [1] and alignment plate/L (rear) [2] by placing a sheet [3]. Check whether the space...
Page 376: Fns Adjustment Of The Stapling Position (Flat Stapling)
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.13 FNS adjustment of the sta- pling position (flat stapling) Note: • Never move the stapler unit in a horizontal direction manually (it may cause the teeth to skip between the belt and gear).
Page 377 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 5. Loosen the adjustment screws [3] for the clincher/F [1] and the clincher/R [2] and adjust the position of the flat-stapling stopper [5] based on the mark [4]. 6. Perform a stapling operation to check whether it is performed within the standard value.
Page 378: Fns Adjustment Of The Stapling Position In A Vertical Direction
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.14 FNS adjustment of the sta- pling position in a vertical direction A. Procedure Note: • Never move the stapler unit in a horizontal direction manually (it may cause the teeth to skip between the belt and gear).
Page 379 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 6. Remove the plate [2] from the stapler position- ing jig [1], insert the hooks [3] on the plate into the hook holes [4] on the cartridge, and then close the cover [5].
Page 380 OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9. Fold the stacking assist unit [1] and insert 2 guide pins [3] on the stapler positioning jig [2] into the holes [5] on the clincher [4]. Note: • The stapler positioning jig is adequate to be hooked on the clincher.
Page 381 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 10. Rotate the gear [1] for the stapler downward. Adjust the position of the clincher [4] for the plate [2] attached to the cartridge to be inserted into the slot [3] on the jig smoothly. Rotate the gear [1] downward further.
Page 382: Fns Adjustment Of The Stapling Position (Flat Stapling) (Only For Fn-9)
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.15 FNS adjustment of the sta- pling position (flat stapling) (only for FN-9) A. Procedure Note: • Never move the stapler unit in a horizontal direction manually (it may cause teeth to skip between the belt and gear).
Page 383 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 7. Adjust the position based on the mark [3] to make the upper edge [1] and lower edge [2] of paper to be horizontal. 8. Tighten the 3 screws, then perform a stapling operation to check whether the stitch-and-fold position is within the standard value.
Page 384: Fns Adjustment Of The Angle Of The Folding Stopper (Only For Fn-9)
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.16 FNS adjustment of the angle of the folding stopper (only for FN-9) Note: • Never move the stapler unit in a horizontal direction manually (it may cause teeth to skip between the belt and gear).
Page 385 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 5. Loosen 5 screws [2] for the folding stopper [1] and adjust the angle based on the mark [3]. Note: • Never loosen the screw [4] that must not be removed. 6. Tighten the 5 screws [2], then perform the fold- ing to check whether the discrepancy is within the standard value.
Page 386: Fns Adjustment Of The Folding Force (Only For Fn-9)
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.17 FNS adjustment of the fold- ing force (only for FN-9) A. Procedure 1. Perform the followings to change the pressure of the folding roller. 2. Remove the rear cover. 3. Open the finisher door and pull out the stacker unit.
Page 387: Fns Adjustment Of The Three-Holding Position (Only For Fn-9)
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 9.18 FNS adjustment of the three- holding position (only for FN-9) A. Procedure 1. Check whether "adjustment of the angle of the folding stopper" has been completed. Folding Standard value Specification position 8.5 x 11R...
Page 388: Fns Adjustment Of The Stapler Drive Belt Position
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.19 FNS adjustment of the sta- pler drive belt position A. Procedure Note: • This adjustment is performed only if the posi- tion between the drive belt and the gear is dis- placed during another adjustment by mistake.
Page 389 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 7. Remove the cartridge [1] for the stapler/R, open the cover [2], and then remove the staple sheet [3] by sliding it. 8050fs1113 8. Remove the plate [2] from the stapler position-...
Page 390 OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 10. Fold the stacking assist unit [1] and insert 2 guide pins [3] on the stapler positioning jig [2] into the holes [5] on the clincher [4]. Note: • The stapler positioning jig is adequate to be hooked on the clincher.
Page 391 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 12. Insert the stacker with the jig attached (with the plate and the jig joined). Then, tighten 2 screws for the staple slide pulley/B from the rear side. 13. Pull out the stacker unit. Then, remove the jig by rotating the gear for the stapler upward.
Page 392: Tu Adjustment Of The Sheet Cutting Parallelism
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.20 TU adjustment of the sheet cutting parallelism A. Procedure 1. Measure the length between the folding face [1] and trimming surface [2] and calculate the paral- lelism. Then, check whether it is within the stan- dard value.
Page 393: Lct Tray Mis-Centering Adjustment
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 9.21 LCT tray mis-centering adjustment Perform this adjustment when the positioning cor- rection cannot be done (the mis-centering amount exceeds the automatic adjustment range of ± 5mm) even if "Printer centring adjustment (tray 4)" in the 36 mode, has been performed.
Page 394 OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 5. Loosen 2 screws [2] for the center positioning bracket [1] at the bottom of LCT. Then, slide the guide plate in the same direction at the same amount with step 4 6.
Page 395: Lct Skew Adjustment
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 9.22 LCT skew adjustment Perform the LCT skew adjustment when the paper skew is different with paper supplied from the other tray in such case as LCT is placed on the inclined surface.
Page 396 OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 B. When some printouts are skewed: 1. Print the test pattern No.16 in the continuous copy mode to check the skew amount. 2. Open the top cover [1]. 3. Loosen 6 screws [2] at the top of LCT to loosen the guide plate/front [3], the guide plate/rear [4], and the guide plate/right side [5].
Page 397: Lct Paper Feed Roller Pressure Adjustment
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 9.23 LCT paper feed roller pres- sure adjustment Perform the LCT paper feed roller pressure adjust- ment when the no feed jam occurs at the paper feed. Note: • The weight plate is a supply part. It should be purchased separately.
Page 398: Lct Up/Down Plate Horizontal Adjustment
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.24 LCT up/down plate horizon- tal adjustment Perform the LCT up/down plate horizontal adjust- ment when the paper feed jam occurs frequently or the up/down wire is replaced. A. Procedure 1. Lift up the up/down plate [1].
Page 399: Lct Sheet Feed Pressure Adjustment
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 9.25 LCT sheet feed pressure adjustment Perform the LCT sheet feed pressure adjustment when a no feed jam or a double feed jam occurs at the paper feed. The sheet feed pressure is affected by the paper...
Page 400: Lct Paper Feed Height (Upper Limit) Adjustment
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.26 LCT paper feed height (upper limit) adjustment Perform the LCT paper feed height (upper limit) adjustment when the no feed jam occurs, the edge of the fed paper is folded, or you want to feed curled paper.
Page 401 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 7. Loosen a screw [1]. 8. Move the sensor mounting bracket [2] vertically to make the height of the entrance guide upper surface and the up/down plate upper surface to be within the standard value.
Page 402: Lct Pick-Up Release Amount Adjustment
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.27 LCT pick-up release amount adjustment Perform the LCT pick-up release amount adjust- ment when a no feed jam occurs frequently. The adjustment is performed by changing the horizontal position of the paper feed solenoid (SD100).
Page 403 CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 6. Pull the moving section of SD100 (paper feed solenoid) [1] and measure the distance between the paper feed roller [2] and the upper surface of the up/down plate [3] to check whether it is within the standard value.
Page 404: Pk Adjusting The Tilt Of The Punch Hole Position
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.28 PK Adjusting the tilt of the 3. Remove the punch unit cover by removing three punch hole position screws A. Preparation Punch unit cover 1. Check the following items: • The finisher is connected to the main body.
Page 405: Sensitivity Adjustment For The Pk Paper Edge Sensor
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 9.29 Sensitivity adjustment 4. Turn the volume fully clockwise and then turn it the PK paper edge sensor back counterclockwise until the LED corre- sponding to each volume lights up A. Preparation 1.
Page 406: Pi Centering Adjustment
OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 9.30 PI Centering Adjustment 2. When adjusting for the lower tray, remove two screws and slide rightward to remove the side Note: guide plate (rear) • PI Centering adjustement must be performed on the upper tray first, then on the lower tray.
Page 407: Adjusting The Tilt Of Pi (When Pk Punch Is Used)
CF5001 Field Service Ver.1.0 Sep 2003 OTHER ADJUSTMENTS 9.31 Adjusting the tilt of PI (when 4. Using the mark as a guide, move the guide plate PK punch is used) laterally by the amount of tilt in the position of punch holes.
Page 408 OTHER ADJUSTMENTS CF5001 Field Service Ver.1.0 Sep 2003 Blank page 2-182...
Page 409: Service Tool
CF5001 Field Service Ver.1.0 Sep 2003 III SERVICE TOOL Installing the USB driver for ISWTrns 1. ISW Note: • It is required to install the USB driver for Description of the ISW ISWTrns to perform ISW via USB on this machine.
Page 410: Setup
CF5001 Field Service Ver.1.0 Sep 2003 Setup B. HELP + CHECK mode The HELP + CHECK mode is started when the 1.3.1 Board used for the ISW main switch (SW2) is pressed while pressing "HELP" and "CHECK button." This mode is...
Page 411: Instances Of Isw Transfer
CF5001 Field Service Ver.1.0 Sep 2003 1.3.4 Instances of ISW transfer A. When writing a new program (because replacing a board or failed to rewrite the program) Normal startup display ISW transfer method Condition Overall control Flashing timer LED Power ON mode...
Page 412: Setup Procedure
CF5001 Field Service Ver.1.0 Sep 2003 1.3.5 Setup procedure B. Power on mode Procedure A. Connecting a PC 1. Turn ON the main switch (SW2). Procedure 2. Check the timer LED is flushing. 1. Loosen 4 screws [1] and remove the side The control program becomes possible to be cover/2 [2].
Page 413 CF5001 Field Service Ver.1.0 Sep 2003 3. "ISW device select menu screen" 6. "ISW executing screen" Select 3 (OPERATION CONTROL) with the Execute the operation according to the proce- numeric keys. dures specified in the "2.UPDATING WITH Press 9 (EXIT) to exit from the menu or press 0 ISW Trns."...
Page 414 CF5001 Field Service Ver.1.0 Sep 2003 b. Error code Error code Causes No. of resulting operation Error in the instruction against the ISW processing unit Program error Input data format error (at ISW for the operation board program) Model name error in input data (at ISW for the operation board program)
Page 415 CF5001 Field Service Ver.1.0 Sep 2003 (7) The flash ROM on the operation board/1 is D. 25 mode faulty. Procedure Execute ISW again. If the same error occurs, the flash ROM on the operation board/1 may be 1. Enter the 25 mode.
Page 416 CF5001 Field Service Ver.1.0 Sep 2003 E. The relationship between ISW operation and the operational LEDs The following shows the display of the operation panel in the power ON mode with ISW executed. Operation Timer LED Power save LED CPU initialization...
Page 417: Updating With Isw Trns
CF5001 Field Service Ver.1.0 Sep 2003 UPDATING WITH ISW Trns 2. UPDATING WITH ISW Trns 2.1.2 Setting up ISW Trns When the ISW Trns program has been installed Setting Up ISW Trns on the PC, run it to set up a folder in which the transfer file (update data) is stored.
Page 418 UPDATING WITH ISW Trns CF5001 Field Service Ver.1.0 Sep 2003 Step Procedure Note: • Clicking Make Folder will create the fol- lowing hierarchy of folders branching off from the new storage folder: ISWTrns for Minolta CF5001 Graphic control Euro Japan...
Page 419: Isw Trns Main Window Overview
CF5001 Field Service Ver.1.0 Sep 2003 UPDATING WITH ISW Trns 2.1.3 ISW Trns Main Window Overview The ISW Trns program, when run, comes up with the ISW Trns main window. The ISW Trns main window lets you select, verify, and trans- fer a transfer file (update data) and display information in it.
Page 420 UPDATING WITH ISW Trns CF5001 Field Service Ver.1.0 Sep 2003 Data sources appearing in the detailed file informa- tion list Display title ORIGINAL (Batch data) DIVIDE (Divided data) File Name File name of the version selection file File name of the version selection file...
Page 421: Parallel Port Setup
CF5001 Field Service Ver.1.0 Sep 2003 UPDATING WITH ISW Trns File Check button 2.1.4 Parallel port setup Click this button when send files are listed in If a parallel data transfer is to be executed with the Send File Info list in...
Page 422: Copying Transfer Data (Update Data)
UPDATING WITH ISW Trns CF5001 Field Service Ver.1.0 Sep 2003 Copying Transfer Data Click Copy to copy the selected transfer (Update Data) files (update data) to the folder created at ISW Trns setup. Note: Run the ISW Trns program to copy transfer •...
Page 423: Connecting The Cf5001
CF5001 Field Service Ver.1.0 Sep 2003 UPDATING WITH ISW Trns Connecting the CF5001 Updating The ISW connector is hidden under the drum 2.4.1 Update operation overview cover. Detach this cover to run ISW. Follow the steps below to update the ROM data on each control board using ISW Trns.
Page 424: Checking The Rom Version Of The Copier (Before Updating)
UPDATING WITH ISW Trns CF5001 Field Service Ver.1.0 Sep 2003 2.4.2 Checking the ROM version of the copier 2.4.5 Selecting transfer file (update data) (before updating) conditions Before updating ROM data, check the ROM Select various conditions for selecting the...
Page 425: Selecting A Version Of Transfer Files (Update Data)
CF5001 Field Service Ver.1.0 Sep 2003 UPDATING WITH ISW Trns 2.4.6 Selecting a version of transfer files (update data) Step Procedure When a transfer file (update data) has been In the ISW Trns main window, click chosen to meet a given set of conditions, it may...
Page 426: Verifying Transfer Files (Update Data)
UPDATING WITH ISW Trns CF5001 Field Service Ver.1.0 Sep 2003 2.4.7 Verifying transfer files (update data) 2.4.8 Transmitting transfer files (update data) Once a particular version of a transfer file When transfer files (update data) are estab- (update data) is selected, the transfer files lished, run a data transfer to the copier.
Page 427: Exiting Isw Trns
CF5001 Field Service Ver.1.0 Sep 2003 UPDATING WITH ISW Trns 2.4.9 Exiting ISW Trns. 2.4.10 Verifying the ROM version of the copier When the update of the ROM data on the con- (after updating) trol boards completes, exit the ISW Trns pro- When the update of the ROM data completes, gram.
Page 428: Isw Trns Messages
UPDATING WITH ISW Trns CF5001 Field Service Ver.1.0 Sep 2003 ISW Trns Messages The ISW Trns program displays dialogue messages when errors occur and when processing ends. Def- initions of these messages are listed below, along with the associated display status.
Page 429 CF5001 Field Service Ver.1.0 Sep 2003 UPDATING WITH ISW Trns Message Display status Unable to copy several files 1. The destination folder does not exist. 2. When the Overwrite check box is not checked, an attempt is made to copy to a file having the same file name.
Page 430: Troubleshooting Isw Trns
UPDATING WITH ISW Trns CF5001 Field Service Ver.1.0 Sep 2003 Troubleshooting ISW Trns 2.6.5 Unsuccessful file transfer A. “Cannot open a file” error If errors occur while running the ISW Trns pro- • The file is used by any other program or by the gram, take the actions suggested below to cor- system.
Page 431: Internet Isw
CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW 3 INTERNET ISW What is the Internet ISW? The Internet ISW is the system to perform ISW, by indicating ISW using the Internet mail (E-mail) or browser to let copier automatically acquire the subject program from program server and rewrite its own program.
Page 432: Initial Setting
INTERNET ISW CF5001 Field Service Ver.1.0 Sep 2003 Initial setting To use the Internet ISW, the related settings such as network parameter, program server address, firewall address must be performed in the copier main body beforehand. Also, to use the [1.1 Internet ISW using E-Mail remote notification system], the related settings such as account registration must be set on the mail server separately.
Page 433 CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW Procedure 1. Start the Web browser. *7 2. Specify the copier's IP address that you have entered at "2.4.1 Setting on Control panel". If you access the copier's http address, the [Main page] as the top figure on next page appears.
Page 434 INTERNET ISW CF5001 Field Service Ver.1.0 Sep 2003 4. On [Login to Environment setup] page, enter the key operator password (the same password as key operator mode password) and click Apply. The environment setup list appears. Then click [Extension for maintenance].
Page 435 CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW 6. Click [Initial Setting]. Internet ISW main screen 7. Set proxy server. When you don't use proxy server (firewall), go to Step 9. 3-27...
Page 436 INTERNET ISW CF5001 Field Service Ver.1.0 Sep 2003 Enableproxy Select [no] if you do not use proxy Select [Use ftp proxy] if you use ftp proxy Select [Use http proxy] if you use http proxy Proxy server Type *8 If you selected [Use ftp proxy] for [Use of proxy], select the type of proxy from the following.
Page 437 CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW Program server address Enter the address of the server where programs to download are stored. Select the protocol you use from the drop down list at the left and enter the following address in the test box at the right.
Page 438 INTERNET ISW CF5001 Field Service Ver.1.0 Sep 2003 When you finish entering all items, click [Next] and check the contents on the setting confirmation screen. If all are fine, click [Finish]. If there is any input error, click [Back] and reset the item according to the mes- sage in red.
Page 439 CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW If the download test fails, response error code sent from the server is displayed as follows. There may be input errors. Check the initial setting again. 3-31...
Page 440: Internet Isw Using E-Mail Remote Notification System
INTERNET ISW CF5001 Field Service Ver.1.0 Sep 2003 Internet ISW using E-Mail remote notification system 3.5.1 Function Customer engineer sends an E-mail with simple keyword description. Then, the copier that received the mail downloads specified program from the program server and rewrites its program.
Page 441: Transmitting E-Mail
CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW 3.5.2 Transmitting E-Mail The following is an example of transmitting an E-mail with the aforementioned command to a copier. You can use either upper and lower case characters when typing a command (option) in E-mail. *9 When transmitting an E-mail to a copier, take care of the following.
Page 442 INTERNET ISW CF5001 Field Service Ver.1.0 Sep 2003 An example of I0 ISW: Copier's mail address Password for authentication aaaaa.com Command An example of return mail (ISW start) *13 When the copier allows the ISW, it moves into the ISW mode, displaying [Remote ISW executing] on the operation panel.
Page 443 CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW An example of return mail (ISW complete) When ISW completes and copier reboots automatically, a mail like the following is returned from the copier. You can confirm that the ROM version is upgraded.
Page 444 INTERNET ISW CF5001 Field Service Ver.1.0 Sep 2003 Transmission mail aaaaa.com 5 minutes is set for timeout Return mail aaaaa.com Timeout took place as 6 minutes had passed. 3-36...
Page 445 CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW (2) Transmitting ISWHELP command Manual that shows how to use command is returned by mail. It is useful if you forget how to use command and options. Transmission mail ISWHelp Return mail...
Page 446: Internet Isw Using Web Utility
INTERNET ISW CF5001 Field Service Ver.1.0 Sep 2003 Internet ISW using Web utility 3.6.1 Function Using the copier's web utility, just by clicking on the browser *15, customer engineer can let the copier automatically download programs from the program server and rewrite its own programs.
Page 447 CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW B. Performing ISW From the [ISW] items, select a board to ISW and check the box. When specifying a name of file to down- load, type the name in the text box of [File name]. When no file name is specified, the following files are acquired from the program server address set beforehand.
Page 448 INTERNET ISW CF5001 Field Service Ver.1.0 Sep 2003 D. Checking ISW status ISW status check screen This screen shows the current performance or error. The display items are as follows. • ISW is downloading • ISW is writing • Finished *16 •...
Page 449: Precautions For Use
CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW Precautions for use 3.7.1 Prior announcement to administrator When performing the Internet ISW, be sure to contact the copier's administrator or the like and get his/her agreement beforehand. Perform ISW in condition that the copier is not being used.
Page 450: Proxy Server Authentication In Internet Isw
INTERNET ISW CF5001 Field Service Ver.1.0 Sep 2003 Proxy server authentication in Internet ISW 3.8.1 What is a proxy server? It is a server that receives request (HTTP or FTP etc) from a client inside the firewall, and represents the client.
Page 451: Remarks
CF5001 Field Service Ver.1.0 Sep 2003 INTERNET ISW C. Type 3: FW user → FW password → SITE host This type requires an authentication to the proxy server itself when accessing outside. It is necessary to enter information of the server that you wish to access, user name and password of the proxy sever (firmware).
Page 452: Mail Remote Notification System
MAIL REMOTE NOTIFICATION SYSTEM CF5001 Field Service Ver.1.0 Sep 2003 4 MAIL REMOTE NOTIFICATION SYSTEM What is the Mail remote notification system? Mail remote notification system allows to acquire machine data, that have been available as "List Output Mode" in 36 mode from copier, through internet mail (E-mail). This function is achieved without visiting customer site and printing on paper if the simple keyword is e-mailed.
Page 453 CF5001 Field Service Ver.1.0 Sep 2003 MAIL REMOTE NOTIFICATION SYSTEM B. Setting on Web Next, input setting for mail server from Web browser. Please use PC*2 connected to the network in order to use Web browser. Prepare PC; borrow the customer's one or bring notebook computer.
Page 454 MAIL REMOTE NOTIFICATION SYSTEM CF5001 Field Service Ver.1.0 Sep 2003 3. In [Main] page, click [Environment Setup] button and display [Environment setup log in] page. Environment setup log in page 4. Input key operator password in [Environment setup log in] page, then click [Apply].
Page 455 CF5001 Field Service Ver.1.0 Sep 2003 MAIL REMOTE NOTIFICATION SYSTEM 5. Set the transmission setting. In order to use Mail remote notification system, registration of E-mail address of manager (machine administrator), and sending (SMTP) server input is mandatory. Manager Address *1 To specify E-mail address of machine manager.
Page 456 MAIL REMOTE NOTIFICATION SYSTEM CF5001 Field Service Ver.1.0 Sep 2003 6. Click [Apply] button to finish input. 3-48...
Page 457 CF5001 Field Service Ver.1.0 Sep 2003 MAIL REMOTE NOTIFICATION SYSTEM (2) Test mail sending Click [Sending test] button and then a test mail is sent to SMTP server. Test mail is sent to [Manager address] set on Step5. Click [Sending test] to display result of the test mail. If it is failed, please re-con- firm the setting following to error message.
Page 458 MAIL REMOTE NOTIFICATION SYSTEM CF5001 Field Service Ver.1.0 Sep 2003 The records of sent and received mails listed on mail log on the [Extension for maintenance] page are the latest 10 mails. Even the main power switch is turned OFF, the communication is logged and kept though there are some restrictions.
Page 459 CF5001 Field Service Ver.1.0 Sep 2003 MAIL REMOTE NOTIFICATION SYSTEM 2. Set the e-mail reception screen based on the following. Enable E-mail notification Select [Yes] to use Mail remote notification system. Default is [No]. Interval between fetching mails Interval between checking mail on receiving mail server from copier.
Page 460 MAIL REMOTE NOTIFICATION SYSTEM CF5001 Field Service Ver.1.0 Sep 2003 4. Test mail sending and receiving. Click [Sending and receiving test] button and then sending and receiving tests are performed by one transaction. It checks whether the sent mail is correctly received. Click [Sending and receiving test] to display result of the test.
Page 461: How To Use The Mail Remote Notification System
CF5001 Field Service Ver.1.0 Sep 2003 MAIL REMOTE NOTIFICATION SYSTEM How to use the Mail remote notification system A. Function CE can use following functions of Mail remote notification system by e-mailing simple keyword to copier. CE can receive the data of the desired copier data list by the e-mail.
Page 462 MAIL REMOTE NOTIFICATION SYSTEM CF5001 Field Service Ver.1.0 Sep 2003 B. Send mails The example of the mail containing the command to the copier is shown. The command and option on the mail are recognized by the top letters without distinction between capital and small letters. Accord- ingly, not all letters of the command must be typed.
Page 463 CF5001 Field Service Ver.1.0 Sep 2003 MAIL REMOTE NOTIFICATION SYSTEM (1) Send GETLOG command Following should be described in the sending mail. • Subject: Input "CE password" set in reception setting. • To: Input E-mail address of the copier. •...
Page 464 MAIL REMOTE NOTIFICATION SYSTEM CF5001 Field Service Ver.1.0 Sep 2003 b. Example of mail requesting counter list*1 Serial number of copier Mail address of the sender Nickname of the copier Requested counter list Language of the returned mail is English only.
Page 465 CF5001 Field Service Ver.1.0 Sep 2003 MAIL REMOTE NOTIFICATION SYSTEM When option is not specified GETLOG command without option is specified, Counter list for the cellular phone display is returned. Sending mail [GetLog] Example of returned mail 3-57...
Page 466 MAIL REMOTE NOTIFICATION SYSTEM CF5001 Field Service Ver.1.0 Sep 2003 d. To receive multiple data list Data lists in reply to GETLOG command are separately returned by mails; one list per mail. If the same list is requested twice or more in a mail, the list is returned only once.
Page 467: Disabling System
CF5001 Field Service Ver.1.0 Sep 2003 MAIL REMOTE NOTIFICATION SYSTEM (3) Send HELP command The manual describing above usage of the commands is returned by mail. Use this function when you forget how to use command and option. Sending mail [Help]...
Page 468 MAIL REMOTE NOTIFICATION SYSTEM CF5001 Field Service Ver.1.0 Sep 2003 Blank page 3-60...
Page 469: Service
CF5001 Field Service Ver.1.0 Sep 2003 SERVICE SCHEDULE IV SERVICE 1. SERVICE SCHEDULE Service schedule Guarantee period (5 years or 5,000,000 copies) x 10,000 copies Service Service item count 10 20 30 40 50 60 70 80 90 100 150 180 200 250 300 350 360 400 450 500...
Page 470 SERVICE SCHEDULE CF5001 Field Service Ver.1.0 Sep 2003 x 10,000 copies Service Service item count 10 20 30 40 50 60 70 80 90 100 150 180 200 250 300 350 360 400 450 500 Maintenance C-208 Every 100,000 times...
Page 471: Maintenance Items
CF5001 Field Service Ver.1.0 Sep 2003 SERVICE SCHEDULE Maintenance items A. Main body (Every 100,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Prepara- (1) Image check tions Drum (1) Drum cartridge...
Page 472 SERVICE SCHEDULE CF5001 Field Service Ver.1.0 Sep 2003 Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Paper feed (1) Paper feed roller /1, /2, /3 Hydro wipe/ drum cleaner (2) Feed roller /1, /2, /3...
Page 473 CF5001 Field Service Ver.1.0 Sep 2003 SERVICE SCHEDULE C. C-208 (Every 100,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Prepara- (1) Paper through check tions Paper feed (1)Paper feed roller...
Page 474 SERVICE SCHEDULE CF5001 Field Service Ver.1.0 Sep 2003 E. FN-9 (Every 100,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Prepara- (1) Paper through check tions Convey- (1) Conveyance roller Cleaning pad/...
Page 475 CF5001 Field Service Ver.1.0 Sep 2003 SERVICE SCHEDULE G. PK-5 (Every 100,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Punch unit (1) Punch die Blower brush Punch (1) Punch scraps dump...
Page 476: Periodic Check Items (Main Body)
SERVICE SCHEDULE CF5001 Field Service Ver.1.0 Sep 2003 Periodic check items (main body) A. Periodic check (I) (Every 200,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Charging (1) Changing grid plate...
Page 477 CF5001 Field Service Ver.1.0 Sep 2003 SERVICE SCHEDULE C. Periodic check (III) (Every 600,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Charging (1) Charging corona dust- corona proof filter Developer...
Page 478 SERVICE SCHEDULE CF5001 Field Service Ver.1.0 Sep 2003 Periodic check (VI) (Every 2,000,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Vertical (1) Intermediate conveyance Actual durable convey- clutch /1 count:...
Page 479: Periodic Check Items (Afr-20)
CF5001 Field Service Ver.1.0 Sep 2003 SERVICE SCHEDULE H. Periodic check (VIII) (Every 4,000,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Paper feed (1) Paper feed clutch Actual durable (tray/1, /2, /3)
Page 480: Periodic Check Items (C-208)
SERVICE SCHEDULE CF5001 Field Service Ver.1.0 Sep 2003 Periodic check items (C-208) A. Periodic check (I) (Every 600,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Paper feed (1) Paper feed roller...
Page 481: Periodic Check Items (Fn-120/Fn-9)
CF5001 Field Service Ver.1.0 Sep 2003 SERVICE SCHEDULE Periodic check items (FN-120/FN-9) A. Periodic check (I) (Every 200,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Convey- (1) Paper exit roller /A...
Page 482: Periodic Check Items (Cover Inserter D)
SERVICE SCHEDULE CF5001 Field Service Ver.1.0 Sep 2003 Periodic check items (Cover Inserter D) A. Periodic check (I) (Every 500,000 copies/prints) Implementation classification Classifica- Materials• Service item Quantity Clean- Lubri- Replac Tools used tion Check cation ement Paper feed (1) Feed roller assembly /B...
Page 483: Replacement Parts List
CF5001 Field Service Ver.1.0 Sep 2003 SERVICE SCHEDULE Replacement parts list Note: • No. in this list is identical with No. in "5. Parts counter" and "1. Count of special parts" in the 25 mode. Actual durable Unit Parts name...
Page 484 SERVICE SCHEDULE CF5001 Field Service Ver.1.0 Sep 2003 Actual durable Unit Parts name Quantity count 056 Developing Developer /Y 100,000 Developer /M 100,000 Developer /C 100,000 Developer /K 100,000 Developing unit /Y (color label included) 600,000 Developing unit /M (color label included)
Page 485 CF5001 Field Service Ver.1.0 Sep 2003 SERVICE SCHEDULE Actual durable Unit Parts name Quantity count 119 Main body paper feed Paper feed rubber /1 125,000 Double feed prevention rubber /1 125,000 Paper feed rubber /2 125,000 Double feed prevention rubber /2...
Page 486: Important Maintenance Parts
SERVICE SCHEDULE CF5001 Field Service Ver.1.0 Sep 2003 1.10 Important maintenance parts • The important parts specified by Minolta in order to maintain safety of the products are referred to as "important maintenance parts". The important maintenance parts for this machine are as...
Page 487: Copy Material
CF5001 Field Service Ver.1.0 Sep 2003 COPY MATERIAL 2. COPY MATERIAL Product A. Drum cartridge Materials A. Single unit supply Drum Toner black Toner yellow Toner magenta Toner cyan B. Kit Developer black set Developer black Developer charging funnel/U Developer collection sheet (rubber band)
Page 488: Pm Parts Kit
COPY MATERIAL CF5001 Field Service Ver.1.0 Sep 2003 PM parts kit A. 100,000 copies/1 set (total) Quantity Name North America Europe Toner collecting box assy Ozone filter /1 Dust proof filter /1 Dust proof filter /2 Belt cleaning blade Separation corona unit...
Page 489: Service Material List
CF5001 Field Service Ver.1.0 Sep 2003 SERVICE MATERIAL LIST 3. SERVICE MATERIAL LIST Material No. Name Shape Remark 4014-5007-01 Setting powder Multemp grease FF-RM Solvest 240 Multemp FF-RM is recommended Plasguard No.2 4-21...
Page 490: Ce Tools List
CE TOOLS LIST CF5001 Field Service Ver.1.0 Sep 2003 4. CE TOOLS LIST Tool No. Name Shape Quantity Remark 4969-1885-01 Fixing thermostat positioning jig (for upper roller) 4969-1886-01 Fixing thermostat positioning jig (for lower roller) 4014-5005-01 Mirror positioning jig 4014-5006-01...
Page 491: Code List
CF5001 Field Service Ver.1.0 Sep 2003 JAM CODE LIST V CODE LIST 1. JAM CODE LIST Classifi- Causes Resulting Correction cation code operation J10-01 After the pickup solenoid /BP (SD5) is If copy is pro- Remove the paper pass turned ON, by-pass feed feeder sensor...
Page 492 JAM CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classifi- Causes Resulting Correction cation code operation Paper J13-01 After the pick-up solenoid /3 (SD9) is If copy is pro- Pull out the paper feed feed turned ON, pre-registration sensor /3...
Page 493 CF5001 Field Service Ver.1.0 Sep 2003 JAM CODE LIST Classifi- Causes Resulting Correction cation code operation Paper J17-05 After the intermediate conveyance If copy is pro- Open the vertical con- feed clutch /1 (MC13) is turned ON, interme- gressing when...
Page 494 JAM CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classifi- Causes Resulting Correction cation code operation Others J19-01 Vertical conveyance door open jam. If copy is pro- Close the vertical con- Vertical conveyance door sensor gressing when veyance door. (PS51) was turned OFF when copying / jam arises, main printing.
Page 495 CF5001 Field Service Ver.1.0 Sep 2003 JAM CODE LIST Classifi- Causes Resulting Correction cation code operation Others J51-01 Front door open jam. Front door open/ Printer section Close the front door. close sensor (PS18) was turned OFF stops immedi- while copying/printing.
Page 496 JAM CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classifi- Causes Resulting Correction cation code operation AFR-20 J62-07 After the paper exit sensor (PS306) is RADF stops Open the paper exit turned ON, it is not turned OFF within immediately.
Page 497 CF5001 Field Service Ver.1.0 Sep 2003 JAM CODE LIST Classifi- Causes Resulting Correction cation code operation FN-120 J72-19 After the stacker inlet motor (M713) is FNS/main body Remove jammed FN-9 turned ON, stacker inlet sensor stop immedi- paper in the FNS/main (PS705) is not turned ON within the ately.
Page 498 JAM CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classifi- Causes Resulting Correction cation code operation TMG-3 J72-32 After the folding paper exit sensor TU/FNS/main Remove jammed (PS725) is turned ON, inlet sensor body stop imme- paper in TU/FNS/main (PS101) is not turned ON within the diately.
Page 499 CF5001 Field Service Ver.1.0 Sep 2003 JAM CODE LIST Classifi- Causes Resulting Correction cation code operation FN-120 J72-83 After the stapler motor /F, /R (M714), FNS/main body Remove jammed FN-9 M709), and clincher motor /F, /R (M715, stop immedi- paper in the FNS/main M710) are turned ON, stapler HP sen- ately.
Page 500 JAM CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classifi- Causes Resulting Correction cation code operation J93-01 After reversal of ADU reverse motor Printer section (M32) is turned ON, ADU conveyance stops immedi- sensor (PS20) is not turned ON within ately.
Page 501: Error Code List
CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST 2. ERROR CODE LIST Note: • In the F code area of warning codes, "Contact the Service Section" is indicated and in the E code area, "Turn ON the power switch again" is indicated. On the actual LCD screen, all the indi- cations are SC codes.
Page 502 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code LT up/ F18-51 When the upper limit sensor Main body LT drive board (LTDB) down (PS109) or lower limit sensor stops imme-...
Page 503 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Pre- F21-01 Pre-charging exposure lamp /Y Main body Printer control board (PRCB) charging (PCL Y) set cannot be stops imme- Pre-charging exposure lamp /Y exposure detected.
Page 504 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Drum F23-07 When the drum motor /C (M16) Main body Printer control board (PRCB) motor was ON, M16 abnormality stops imme-...
Page 505 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code L detec- F27-04 Output of toner density sensor Main body Printer control board (PRCB) tion /K (TDS K) cannot be con-...
Page 506 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Process F29-06 Gamma sensor (PS11) Main body Printer control board (PRCB) abnor- improperly adjusted while in stops imme- Gamma sensor (PS11) mality the Dmax control.
Page 507 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Process F29-17 Charging potential control /C Main body Printer control board (PRCB) abnor- resulted in an abnormality. stops imme- Drum potential sensor board /C...
Page 508 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code F32-03 When the paper exit fan /F, /M, Main body Printer control board (PRCB) abnor- and /R (M28, M27, and M26)
Page 509 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Fixing F34-01 Fixing high temperature abnor- Main body Printer control board (PRCB) high tem- mality (TH1) stops imme- AC drive board (ACDB)
Page 510 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Fixing low F35-01 Fixing low temperature abnor- Main body Printer control board (PRCB) tempera- mality (TH1) stops imme- AC drive board (ACDB)
Page 511 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Fixing F36-02 Fixing high temperature hard- Main body Printer control board (PRCB) sensor ware detection abnormality stops imme- AC drive board (ACDB)
Page 512 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Fixing F36-10 Fixing compensation low tem- Main body Printer control board (PRCB) sensor perature hardware detection stops imme- AC drive board (ACDB)
Page 513 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Motor F41-04 When the polygon motor /C Main body Printer control board (PRCB) abnor- (M5) is started or the speed is...
Page 514 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Color reg- F45-01 Color registration base line Main body Printer control board (PRCB) istration correction /F resulted in abnor- stops imme-...
Page 515 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Image E46-01 When scanning the image, Main body Writing unit /Y /M /C /K process- sub-scan beam correction APC stops imme- Image processing board (IPB) cannot be applied.
Page 516 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Image E46-12 After negation of SVV, com- Main body Printer control board (PRCB) process- pression of scanned image stops imme- Overall control board (OACB)
Page 517 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Image E46-21 Expansion process from mem- Main body Printer control board (PRCB) process- ory to page memory is not stops imme-...
Page 518 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Image E46-26 There is no correction data Abnormality Image processing board (IPB) process- which has been reserved by detection Program of overall control resolution.
Page 519 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Image E46-58 Software failure. Main body Image processing board (IPB) process- CCD board was replaced but stops imme- ICP program I1ROM version is not compli-...
Page 520 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Commu- E50-01 12VDC abnormality. Main body DC power unit /1 (DCPS1) nication Abnormality signal was contin- stops imme- abnor- uously detected for the speci-...
Page 521 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code F52-01 When the DCPS cooling fan Main body Printer control board (PRCB) abnor- (M42) was ON, M42 abnormal- stops imme- DCPS cooling fan (M42)
Page 522 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code AFR-20 F61-05 Size VR (VR301) error. Main body RADF control board (DFCB) abnor- stops imme- Size VR (VR301) mality diately and F61-06 Non-volatile memory error.
Page 523 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code FN-120 F77-07 After the clincher rotating Main body FNS control board (FNSCB) and FN-9 motor (M704) is turned ON, and FNS...
Page 524 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code abnor- F77-26 After the folding conveyance Main body FNS control board (FNSCB) mality motor (M720) is turned ON, and FNS Folding conveyance motor...
Page 525 CF5001 Field Service Ver.1.0 Sep 2003 ERROR CODE LIST Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code abnor- F77-42 After the tray up/down motor /U Main body FNS control board (FNSCB) mality (M201) is turned ON, tray and FNS...
Page 526 ERROR CODE LIST CF5001 Field Service Ver.1.0 Sep 2003 Classification Abnor- Causes Resulting Estimated abnormal parts mality operation code Commu- E80-01 When the main switch (SW2) is Main body Printer control board (PRCB) nication ON, no response is received stops imme-...
Page 527: About Abnormal Unit Isolation
CF5001 Field Service Ver.1.0 Sep 2003 ABOUT ABNORMAL UNIT ISOLATION 3. ABOUT ABNORMAL UNIT ISOLATION In the event of following abnormalities, the failed unit can be isolated so that other functions may be tempo- rarily operated. If any abnormality code is issued, press the Auto Reset key and turn OFF and ON the SW2 (auxiliary power switch).
Page 528 ABOUT ABNORMAL UNIT ISOLATION CF5001 Field Service Ver.1.0 Sep 2003 Blank page 5-38...
Page 529: Diagrams
CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING VI DIAGRAMS 1. PARTS LAYOUT DRAWING CF5001 parts layout drawing A. Switches and sensors (1) Rear of the main body [11] [12] [10] [8] [7] [6] [5] [4] [3] [2] [1]...
Page 530 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 (2) Top of the main body 8050fs6601 DF reset switch (RS1) APS sensor /S (PS3) Toner supply unit open/close sensor (PS14) Scanner HP sensor (PS1) APS sensor /L (PS4) AAPS timing sensor (PS2)
Page 531 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING (4) Right side of the main body 8050fs6603 Temp/humidity sensor (TEMP/HUM) (5) Front side of the main body 8050fs6604 1st transfer HP sensor (PS15)
Page 532 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 (6) Write unit 8050fs6605 Index sensor board /Y (INDX SB Y) Laser correction HP sensor /Y (PS5)* Index sensor board /M (INDX SB M) Laser correction HP sensor /M (PS6)* Index sensor board /C (INDX SB C)
Page 533 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING (8) Developing unit 8050fs6607 Toner density sensor /K (TDS K) Toner density sensor /M (TDS M) Toner density sensor /C (TDS C) Toner density sensor /Y (TDS Y) (9) Image correction unit...
Page 534 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 (10) Toner supply unit 8050fs6609 Toner level detection sensor /K (TLD K) Toner supply door open/close sensor (PS54) Toner level detection sensor /C (TLD C) Toner level detection sensor /M (TLD M)
Page 535 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING (12) By-pass feed unit 8050fs6610 Paper size /LBP (PS49) Paper size VR/BP (VR4) No paper sensor /BP (PS47) Paper size /SBP (PS48) (13) Vertical conveyance unit 8050fs6631 Vertical conveyance door sensor (PS51)
Page 536 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 (14) ADU [10] [11] 8050fs6611 Intermediate conveyance sensor /1 (PS27) ADU conveyance sensor (PS20) Intermediate conveyance sensor /2 (PS28) ADU reverse sensor (PS21) ADU pre-registration sensor (PS23) Registration sensor (PS22) 2nd transfer HP sensor (PS24)
Page 537 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING (16) Fixing unit 8050fs6632 Fixing temperature sensor /3 (TH3) Thermostat /2 (TS2) Fixing temperature sensor /1 (TH1) Fixing temperature sensor /2 (TH2) Thermostat /1 (TS1) Fixing paper exit sensor (PS17) Fixing pressure/release sensor (PS16)
Page 538 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 B. Loads (1) Rear of the main body [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [11] [10] 8050fs6613 1st transfer pressure/release motor (M19) [13] DCPS cooling fan (M42)
Page 539 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING (2) Top of the main body 8050fs6614 Scanner cooling fan (M2) Exposure lamp (L1) (3) Front of the main body 8050fs6615 Transfer belt cooling fan (M11) 6-11...
Page 540 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 (4) Right side of the main body 8050fs6616 Writing exhaust fan /2 (M46) Writing intake fan /1 (M43) Heater /1 (HTR1) Writing exhaust fan /1 (M45) Heater /2 (HTR2) Drum unit fan (M47)
Page 541 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING (6) Write unit [7] [6] [5] [4] [3] [2] [1] 8050fs6618 Polygon motor /Y (M3) Laser correction motor /Y (M7)* Polygon motor /M (M4) Laser correction motor /M (M8)* Polygon motor /C (M5)
Page 542 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 (8) Image correction unit 8050fs6620 Gamma shutter solenoid (SD3) Color registration shutter solenoid (SD2) (9) Toner supply unit [10] 8050fs6621 Toner bottle clutch /M (MC15) Toner supply motor /C (M51) Toner bottle motor (M53)
Page 543 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING (10) Paper feed tray 1 to 3 [7] [8] [9] [6] [5] [4] [3] [2] [1] 8050fs6633 Pick up solenoid /1 (SD7) Paper feed clutch /3 (MC11) Pick up solenoid /2 (SD8)
Page 544 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 (12) ADU [10] [11] [12] [13] [14] [15] [6] [5] [4] [3] [2] 8050fs6622 Intermediate conveyance clutch /2 (MC4) ADU reverse motor (M32) Intermediate conveyance clutch /3 (MC5) [10] 2nd transfer pressure/release motor (M34)
Page 545 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING (13) Fixing unit 8050fs6635 Fixing upper lamp /1 (L2) Fixing motor (M29) Fixing upper lamp /2 (L3) Fixing lower lamp (L4) Web motor (M54) 6-17...
Page 546 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 C. PCBs and others (1) Rear of the main body [17] [18] [19] [20] [21] [22] [23] [24] [10] [11] [12] [2] [1] [16] [15] [14] [13] 8050fs6623 AC drive board (ACDB)
Page 547 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING (2) Top of the main body 8050fs6624 CCD board (CCDB) L1 inverter board (L1 INVB) Key counter (C (K)) (3) Front of the main body [5] [6] [7] [8] 8050fs6625 Black counter (C (BK))
Page 548 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 (4) Write unit [2] [3] [4] [5] 8050fs6626 Temp detection board (TDB) Laser drive board /M (LDB M) (attached to write unit /K only) Laser drive board /C (LDB C) Laser drive board /Y (LDB Y)
Page 549 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING (6) Toner supply section 8050fs6628 Toner supply drive board (TSDB) (7) ADU 8050fs6629 Conveyance drive board (CVDB) 6-21...
Page 550: Parts Layout Drawing
PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 AFR-20 parts layout drawing [18] [11] [10] [15] [16] [14] [13] [17] [12] 8050fs6031 Paper feed motor (M301) [11] Paper exit cover sensor (PS307) Conveyance motor (M302) [12] Tray open/close sensor (PS308)
Page 551: Parts Layout Drawing
CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING C-208 parts layout drawing [13] [14] [15] SW100 SD100 FRONT [12] [11] [10] [16] M100 M101 8050fs6700 Front door interlock switch (MS101) Remaining paper sensor /4 (PS105) Paper mis-centering sensor (PS120)
Page 552: Fn-120/Fn-9 Parts Layout Drawing
PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 FN-120/FN-9 parts layout drawing [26] [27] [25] [24] [23] [21] [22] [20] [19] [18] [17] [16] [10] [11] [12] [15] [13] FRONT [14] 8050fs6701 Sub-tray paper exit sensor (PS701) [15] Stopper HP sensor (PS723) (FN-9 only)
Page 553 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING [12] [13] [14] [11] [10] 8050fs6702 Stapler paper exit upper limit sensor Relay board (RB) (PS707) Tray upper limit sensor (PS702) FNS control board (FNSCB) Counter rest sensor (PS715) [10] Gate drive motor (M712)
Page 554 PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 8050fs6703 Folding paper exit sensor (PS725) Three-folding gate solenoid (SD706) (FN-9 only) (FN-9 only) Folding full LED (LED729) (FN-9 only) Stapler rotation motor (M706) Folding full sensor (PS729) (FN-9 only) Stapler movement HP sensor (PS711)
Page 555 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING 8050fs6704 Clincher motor/R (M710) Stapler HP sensor/R (PS730) Clincher motor/F (M715) Stapler HP sensor/F (PS731) Clincher HP sensor/R (PS732) Cartridge switch/R (SW701) Clincher HP sensor/F (PS733) Cartridge switch/F (SW703) Stapler motor/R (M709)
Page 556: Parts Layout Drawing
PARTS LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 TMG-3 parts layout drawing [11] [10] 8050fs6705 Upper limit sensor (PS110) Relay 2 (RL28) DC power unit (DCPS) Coil (COL) Lower limit sensor (PS111) Scrap box detection sensor (PS107) Holder motor (M106)
Page 557 CF5001 Field Service Ver.1.0 Sep 2003 PARTS LAYOUT DRAWING [14] [15] [16] [13] [12] [11] [10] 8050fs6706 Scrap removal fan motor (M108) Front door MS2 (MS2) Scrap full LED (LED101) [10] Paper exit sensor (PS108) Scrap full sensor (PS109) [11]...
Page 558: Connector Layout Drawing
CONNECTOR LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 2. CONNECTOR LAYOUT DRAWING Main Body connector layout drawing A. Printer control board 650 (W : 20 pin) 357 (W : 9 pin) 360 (W : 40 pin) 391 (GY : 18 pin)
Page 559 CF5001 Field Service Ver.1.0 Sep 2003 CONNECTOR LAYOUT DRAWING B. AC drive board 120 (W : 5 pin) 156 (W : 5 pin) 121 (W : 8 pin) 152 (W : 11 pin) 153 (W : 4 pin) 8050fs6034 155 (W : 5 pin) 157 (W : 4 pin) C.
Page 560 CONNECTOR LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 E. DC power unit/1 102 (W : 4 pin) 103 (W : 6 pin) 108 (W : 4 pin) 106 (W : 8 pin) 101 (W : 3 pin) 107 (W : 7 pin)
Page 561 CF5001 Field Service Ver.1.0 Sep 2003 CONNECTOR LAYOUT DRAWING H. Drum drive board/Y, /M, /C, /K 316,323,330,337 (W : 3 pin) 313,320,327,334 (W : 6 pin) 312,319,326,333 (W : 2 pin) 8050fs6039 311,318,325,332 (W : 9 pin) Fixing heater control board...
Page 562 CONNECTOR LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 K. High voltage unit/2 737 (W : 12 pin) 739 (W : 3 pin) 738 (W : 10 pin) 740 (N.C.) 8050fs6042 L. Image processing board 271 (W : 6 pin)
Page 563 CF5001 Field Service Ver.1.0 Sep 2003 CONNECTOR LAYOUT DRAWING M. Index sensor/Y,/M,/C,/K 274,278,282,286 (GY : 5 pin) 8050fs6044 N. L1 inverter board 606 (W : 3 pin) ?? (W : 4 pin) 8050fs6045 O. Laser drive board/Y, /M, /C, /K...
Page 564 CONNECTOR LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 Q. Overall control board 250 (W : 18 pin) 217 (BN : 50 pin) 258 (N.C.) 13 (N.C.) 251 (W : 16 pin) 252 (W : 4 pin) 9 (N.C.) 270 (W : 60 pin) 12 (N.C.)
Page 565 CF5001 Field Service Ver.1.0 Sep 2003 CONNECTOR LAYOUT DRAWING S. Operation board/1 176 (W : 6 pin) 173 (W : 6 pin) 172 (W : 12 pin) 175 (W : 4 pin) 174 (W : 14 pin) 8050fs6050 Operation board/2...
Page 566 CONNECTOR LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 Scanner drive board 607 (W : 3 pin) 609 (W : 14 pin) 1 (N.C.) 601 (W : 20 pin) 603 (W : 3 pin) 8050fs6052 602 (W : 4 pin) 605 (W : 3 pin) W.
Page 567: Connector Layout Drawing
CF5001 Field Service Ver.1.0 Sep 2003 CONNECTOR LAYOUT DRAWING AFR-20 connector layout drawing A. DF drive board 14 (W : 9 pin) 13 (W : 15 pin) 3 (W : 7 pin) 12 (W : 5 pin) 2 (W : 6 pin) 1 (N.C.)
Page 568: Fn-120/Fn-9 Connector Layout Drawing
CONNECTOR LAYOUT DRAWING CF5001 Field Service Ver.1.0 Sep 2003 FN-120/FN-9 connector layout drawing A. FNS control board 61 (W : 2 pin) 51 (W : 32 pin) 33 (W : 38 pin) 12 (W : 24 pin) 62 (W : 40 pin)
Page 569: Connector Layout Drawing
CF5001 Field Service Ver.1.0 Sep 2003 CONNECTOR LAYOUT DRAWING TMG-3 connector layout drawing 402 (GY : 28 pin) 404 (GY : 18 pin) 406 (GY : 20 pin) 403 (W : 5 pin) 401 (GY : 40 pin) 405 (W : 4 pin)
Page 570: Timing Chart
TIMING CHART CF5001 Field Service Ver.1.0 Sep 2003 3. TIMING CHART Main Body timing chart A. Full color, life size, ADF single sided original document of 2 sheets, double sided original doc- ument of 2 copies, paper feed tray /1 paper feed...
Page 571 CF5001 Field Service Ver.1.0 Sep 2003 TIMING CHART Chart 2/2 6-43...
Page 572: Timing Chart
TIMING CHART CF5001 Field Service Ver.1.0 Sep 2003 AFR-20 timing chart A. A4, life size, single-sided original document, original document of 3 sheets (1/3) 4969fs6310 6-44...
Page 573 CF5001 Field Service Ver.1.0 Sep 2003 TIMING CHART A. A4, life size, single sided original document, original document of 3 sheets (2/3) 8050fs6311 6-45...
Page 574 TIMING CHART CF5001 Field Service Ver.1.0 Sep 2003 A. A4, life size, single sided original document, original document of 3 sheets (3/3) 4969fs6312 6-46...
Page 575 CF5001 Field Service Ver.1.0 Sep 2003 TIMING CHART B. A4, life size, double sided original document, original document of 3 sheets (1/4) 4969fs6313 6-47...
Page 576 TIMING CHART CF5001 Field Service Ver.1.0 Sep 2003 B. A4, life size, double sided original document, original document of 3 sheets (2/4) 4969fs6314 6-48...
Page 577 CF5001 Field Service Ver.1.0 Sep 2003 TIMING CHART B. A4, life size, double sided original document, original documents of 3 sheets (3/4) 4969fs6315 6-49...
Page 578 TIMING CHART CF5001 Field Service Ver.1.0 Sep 2003 B. A4, life size, double sided original document, original document of 3 sheets (4/4) 4969fs6316 6-50...
Page 579: Timing Chart
CF5001 Field Service Ver.1.0 Sep 2003 TIMING CHART C-208 timing chart A. A4, single sided, 2-sheet paper feed 4969fs6317 6-51...
Page 580: Fn-120/Fn-9 Timing Chart
TIMING CHART CF5001 Field Service Ver.1.0 Sep 2003 FN-120/FN-9 timing chart A. Sort, A4, document of 2 sheets, 3-copy setting, single sided 6-52...
Page 581 CF5001 Field Service Ver.1.0 Sep 2003 TIMING CHART B. Flat stapling at 2 points, A4, document of 11 sheets, 2-copy setting 4969fs6319 6-53...
Page 582 TIMING CHART CF5001 Field Service Ver.1.0 Sep 2003 C. Stitch and fold, A4R, original document of 3 sheets, 2-copy setting, single sided 4969fs6320 6-54...
Page 583 CF5001 Field Service Ver.1.0 Sep 2003 TIMING CHART D. Three-folding, A4R, original document of 3 sheets, 2-copy setting, single sided 6-55...
Page 584: Timing Chart
TIMING CHART CF5001 Field Service Ver.1.0 Sep 2003 TMG-3 timing chart A. Cutting mode, A3, 16 sheets, 2 copies 4969fs6322 6-56...
Page 585 CF5001 Field Service Ver.1.0 Sep 2003 TIMING CHART B. Through mode, A3, 16 sheets, 2 copies 4969fs6323 6-57...
Page 586 TIMING CHART CF5001 Field Service Ver.1.0 Sep 2003 Blank Page 6-58...
Page 587 Copyright 2003 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Printed in Japan Use of this manual should be strictly supervised to avoid disclosure of confidential information. 7662-4969-11 0309xxxx...

Konica Minolta CF5001 Service Manual

Idisassembly/Assembly

Disassembly/Assembly

Disassembly/Assembly

Fn-9/Fn120 Disassembly/Assembly

Disassembly/Assembly

Cover Inserter D DISASSEMBLY/ASSEMBLY

Disassembly/Assembly

Adjustment

3 III Service Tool

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Summary of Contents for Konica Minolta CF5001