Konica Minolta 8050 Service Manual

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SERVICE MANUAL
8050/CF5001
8150
FIELD SERVICE
C500
2004. 12
Ver. 3.0

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Summary of Contents for Konica Minolta 8050

  • Page 1 SERVICE MANUAL FIELD SERVICE 8050/CF5001 C500 8150 2004. 12 Ver. 3.0...
  • Page 3: Safety And Important Warning Items

    Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to the copier, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBT-trained service technicians.
  • Page 4: Safety Warnings

    MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Konica Minolta brand copiers are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Copier design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors.
  • Page 5: Connection To Power Supply

    CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE Konica Minolta brand copiers are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure.
  • Page 6 SAFETY AND IMPORTANT WARNING ITEMS Ground Lead WARNING • Pay attention to the point to which the ground lead is connected. Connecting the ground lead to an improper point such as the points listed below results in a risk of explosion and electric shock: a.
  • Page 7 SAFETY AND IMPORTANT WARNING ITEMS Power Plug and Cord WARNING • Check whether dust is collected around the power plug and wall outlet. Using the power plug and wall outlet without removing dust may result in fire. • Do not insert the power plug into the wall outlet with a wet hand. The risk of electric shock exists.
  • Page 8 SAFETY AND IMPORTANT WARNING ITEMS When not using product for a long time WARNING • When the copier is not used over an extended period of time (holidays, etc.), switch it off and unplug the power cord. Dust collected around the power plug and outlet may cause fire. Ventilation CAUTION •...
  • Page 9 SAFETY AND IMPORTANT WARNING ITEMS Inspection before Servicing CAUTION • The area around the fixing unit is hot. You may get burnt. Work Performed with the Copier Powered WARNING • Take every care when making adjustments or performing an operation check with the copier powered.
  • Page 10 SAFETY AND IMPORTANT WARNING ITEMS Safety Checkpoints WARNING • Before disassembling or adjusting the write unit incorporating a laser, make sure that the power cord has been disconnected. The laser light can enter your eye, leading to a risk of loss of eyesight. •...
  • Page 11 SAFETY AND IMPORTANT WARNING ITEMS Consumables WARNING • Toner and developer are not harmful substances, but care must be taken not to breathe excessive amounts or let the substances come into contact with eyes, etc. It may be stimulative. If the substances get in the eye, rinse with plenty of water immediately. When symptoms are noticeable, consult a physician.
  • Page 12: Safety Information

    SAFETY AND IMPORTANT WARNING ITEMS SAFETY INFORMATION IMPORTANT INFORMATION The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products mar- keted in the United States.
  • Page 13: Safety Circuits

    SAFETY AND IMPORTANT WARNING ITEMS SAFETY CIRCUITS This machine is provided with the following safety circuits to prevent machine faults from resulting in serious accidents. • Overall protection circuit • Fixing upper lamp /1 (L2), Fixing upper lamp /2 (L3), Fixing lower lamp (L4) overheating prevention circuit These safety circuits are described below to provide the service engineer with a renewed awareness of them in order to pre- vent servicing errors that may impair their functions.
  • Page 14 SAFETY AND IMPORTANT WARNING ITEMS Fixing upper lamp /1 (L2), Fixing upper lamp /2 (L3), Fixing lower lamp (L4) overheating prevention circuit PRCB ACDB AC driver FHCB section Control section 8050sf002e 2.1 Protection by software The output voltage from fixing temperature sensor /1 (TH1) and fixing temperature sensor /2 (TH2) is read by the CPU.
  • Page 15: Indication Of Warning On The Machine

    SAFETY AND IMPORTANT WARNING ITEMS INDICATION OF WARNING ON THE MACHINE Caution labels shown below are attached in some areas on/in the machine. When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric shock.
  • Page 16 SAFETY AND IMPORTANT WARNING ITEMS 8050sf004e CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep your- self away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office.
  • Page 17 SAFETY AND IMPORTANT WARNING ITEMS 8050sf005e CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep your- self away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office.
  • Page 18 SAFETY AND IMPORTANT WARNING ITEMS 8050sf006e CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep your- self away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office.
  • Page 19 SAFETY AND IMPORTANT WARNING ITEMS 8050sf007e CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep your- self away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office.
  • Page 20 SAFETY AND IMPORTANT WARNING ITEMS 8050sf009 CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep your- self away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office.
  • Page 21: Table Of Contents

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONTENTS CONTENTS SAFETY AND IMPORTANT WARNING ITEMS..........S-1 IMPORTANT NOTICE .
  • Page 22 CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Telephone number setting ............1-49 6.10 M/C serial number setting .
  • Page 23 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONTENTS Adjustment data display ............1-114 Hard disk check .
  • Page 24 CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Initial setting ..............2-12 3.4.1...
  • Page 25 2. CONNECTOR LAYOUT DRAWING ..........6-31 8050/CF5001/C500/8150 connector layout drawing ........6-31 2.1.1...
  • Page 26 CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Blank page...
  • Page 27: Introduction

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Introduction Introduction Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine.
  • Page 28: Composition Of The Service Manual

    Introduction KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Composition of the service manual This service manual consists of the following sections and chapters: <Theory of Operation section> I OUTLINE: System configuration, product specifications, unit configuration, paper path, drive system, and image creation process *...
  • Page 29: Notation Of The Service Manual

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Introduction Notation of the service manual 1. Product name In this manual, each of the products is described as follows: (1) IC board: Standard printer (2) KonicaMinolta 8050/CF5001/bizhub PROC500/8150: Main body or this machine...
  • Page 30 Introduction KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Load symbol Ex. of signal name Description Drive signals (control signals) of three kinds DRV1 DRV2 DRV3 DRV A DRV A ¯ Drive signals (control signals) of four kinds DRV B Motor, phases A and B control signals DRV B ¯...
  • Page 31: Measures To Take In Case Of An Accident

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Measures to take in case of an accident Measures to take in case of an accident 1. If an accident has occurred, the distributor who has been notified first must immediately take emer- gency measures to provide relief to affected persons and to prevent further damage.
  • Page 32: List Of Major Differences Between The Old Type And The New Type

    List of major differences KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 List of major differences between the old type and the new type Classification Old type New type Material Developer (each Used exclusively by the old type Used exclusively by the new type...
  • Page 33: Iadjustment

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 HOW TO USE THE ADJUSTMENT SECTION ADJUSTMENT is shut off. So, be sure to unplug the power cord from the power outlet. Also, when operating the machine with the power supplied, be careful of 1.
  • Page 34: List Of Adjustment Items

    LIST OF ADJUSTMENT ITEMS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 3. LIST OF ADJUSTMENT ITEMS • This table shows the list of adjustment items when replacing a part. Items are numbered in " " by the pri- ority if there is any.
  • Page 35 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 LIST OF ADJUSTMENT ITEMS...
  • Page 36: Mode Change Menu

    MODE CHANGE MENU KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 4. MODE CHANGE MENU 5. CHECKING BY THE P FUNCTION Setting method The P function is a function that allows you to con- From this screen, the following modes can be firm the following various numeric values by using selected without turning off/on the power.
  • Page 37: Mode

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE 6. 25 MODE List of adjustment items for 25 mode Adjustment item menu Remarks 1. Software SW setting See the "List of software DIPSW". 2. Paper size setting LCT paper size setting 3.
  • Page 38: Setting Method

    25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Setting method Setting software DIPSW This machine is provided with the 25 mode as an A. Setting method adjustment method. This mode is used when the The software DIPSW is set on "Software SW setting memory board (MB) is rewritten or various settings screen."...
  • Page 39 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE List of software DIPSW Note: • Be sure not to change bits data with no particular reference made of the function. • Bit number of the default values in parentheses is the default value for the new type.
  • Page 40 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 DIPSW No. Bit Functions Default values Japan Inch Metric DIPSW4 — — — 0 (1) 0 (1) 0 (1) — — — — — — — — — Recovery from removal of the...
  • Page 41 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE DIPSW No. Bit Functions Default values Japan Inch Metric DIPSW7 Image background restraint *33 Standard *33 Restrained (potential difference) Y Image background restraint *33 Standard *33 Restrained (potential difference) M...
  • Page 42 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 DIPSW No. Bit Functions Default values Japan Inch Metric DIPSW11 — — — — — — — — — — — — Filter for jagged edges on Disabled Enabled slanting lines —...
  • Page 43 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE DIPSW No. Bit Functions Default values Japan Inch Metric DIPSW15 Selection of the KRDS type Telephone line E-mail — — — — — — FNS alarm stop method KRDS connection...
  • Page 44 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 DIPSW No. Bit Functions Default values Japan Inch Metric DIPSW19 — — — Fixing upper and lower roller temperature selection — — — PK faulty part isolation Normal Unavailable Default resolution of the IP...
  • Page 45 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE DIPSW No. Bit Functions Default values Japan Inch Metric DIPSW22 IP address setting Disabled Enabled Number of punch holes Image reference position for Based on user Based on APS at...
  • Page 46 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 DIPSW No. Bit Functions Default values Japan Inch Metric DIPSW26 — — — — — — — — — — — — — — — — — — — —...
  • Page 47 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE DIPSW No. Bit Functions Default values Japan Inch Metric DIPSW31 — — — — — — — — — — — — — — — — — — — —...
  • Page 48 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Print stop method after toner supply or waste Copy quantity limit selection toner full display Mode Mode No limit Stops after ejecting 1 sheet paper in the machine 3 sheets...
  • Page 49 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE *10 FNS alarm stop method *12 Density selection when scanning the tabed This setting is used to determine when to stop paper if a FNS full alarm is detected. Mode...
  • Page 50 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 *15 Image scanning area with shift function *19 Main scan correction of the color registration Normal: Compare the original size and the auto correction (periodical correction) transfer paper size and the smaller The color registration corrections, in the main one is to be the image area.
  • Page 51 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE *22 Image stabilization control timing *24 Toner refresh mode Correction made: When printing coverage is low (5% or less of Correction is performed by sus- each color), rough image, white spot or toner pending print at specified print.
  • Page 52 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 *25 Printer gamma offset adjustment *28 Black characters for printer output (IP) Change the area in which the printer gamma Change the black laser PWM for printing from offset of the 36 mode can be adjusted.
  • Page 53 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE *31 Front and back registration of the tray *34 Type of paper selection with APS The image timing and the magnification for Select a type of paper that can be selected for each tray and paper type can be adjusted.
  • Page 54: Paper Size Setting

    25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Paper size setting 6.4.3 Wide paper setting Conduct this setting when changing the paper size A. Procedure of the LCT. 1. Enter the 25 mode. The paper size is available in the standard size, non-standard size and wide paper.
  • Page 55: Pm Count Setting

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE PM count setting 6.5.2 Change setting Reset the PM count after implementation of the PM A. Procedure and set and/or change the PM cycle. 1. Enter the 25 mode. The selection of the PM cycle is available in the total count and the distance in operation of the 2.
  • Page 56: Data Collection

    25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Data collection B. Data collection confirmation method (1) Procedure It is possible to confirm various data held in the 1. Enter the 25 mode. machine. It is also possible to confirm collected data by the KRDS, list output and the mail remote notifi- 2.
  • Page 57 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE C. Details of the data collection (1) Data collection No. 1 to 3: Total, copy and printer counts of each paper size KRDS parameter Remark (B1, B6, B8, BD, BE, BF)
  • Page 58 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (2) Data collection No. 4: RADF count KRDS parameter (F0) Item Remark No. of originals fed in ADF mode No. of originals fed in RADF mode No. of originals fed in RDH mode Not used No.
  • Page 59 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE (5) Data collection No. 7: Jam count / No. 10. KRDS Jam code is shown on Section JAM count of each section Parameter the LCD display when (J0) DIPSW11-7 is set to 1...
  • Page 60 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 KRDS Jam code is shown on Section Parameter the LCD display when (J0) DIPSW11-7 is set to 1 J61-01 J61-02 J61-03 J62-01 J62-02 J62-03 J62-04 J62-05 J62-06 J62-07 J17-10 —...
  • Page 61 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE (6) Data collection No. 8-1: Count of each copy mode (1) KRDS Item Count conditions Parameter (F1) 1-1 mode 1-2 mode 2-1 mode 2-2 mode ADF 1-1 mode ADF 1-2 mode...
  • Page 62 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 KRDS Item Count conditions Parameter (F1) Preset magnification E1 Preset magnification R4 Preset magnification R3 Preset magnification R2 Preset magnification R1 User lens mode 1 User lens mode 2 User lens mode 3...
  • Page 63 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE KRDS Item Count conditions Parameter (F1) Numbering Set quantity 1 Set quantity 2-5 Set quantity 6-10 Set quantity 11 or more Time while power remote 1 is ON Accumulation of time during which the...
  • Page 64 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 KRDS Item Count conditions Parameter (F1) N of distortion adjust error (Not used) N of ADF distortion data error (Not used) Compression memory overflow Page memory overflow (scan) Page memory overflow (print)
  • Page 65 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE (7) Data collection No. 8-2: Count of each copy mode (2) KRDS Item Count conditions Parameter (F1) Full color Monochrome Mono color (Y) Mono color (M) Mono color (C) Mono color (R)
  • Page 66 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 KRDS Item Count conditions Parameter (F1) Paper Type: Exclusive paper B Paper Type: Exclusive paper C Paper Type: Exclusive paper D Paper Weight: 1 Paper Weight: 2 Paper Weight: 3...
  • Page 67 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE KRDS Item Count conditions Parameter (F1) Number of the executions of the toner 1 count for each execution refresh C (auto) Number of the executions of the toner 1 count for each execution...
  • Page 68 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (8) Data collection No. 9: SC occurrence count/ KRDS SC code Section No. 11: Sectional SC occurrence count Parameter (E0) KRDS SC code Section SC28-01 High voltage Parameter abnormality SC28-02...
  • Page 69 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE KRDS SC code Section KRDS SC code Section Parameter Parameter (E0) (E0) SC34-01 High fixing SC45-01 Color registration temperature abnormality SC34-02 SC45-03 abnormality SC34-03 SC45-07 SC34-04 SC45-08 SC34-05 SC45-09 SC34-06...
  • Page 70 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 KRDS SC code Section KRDS SC code Section Parameter Parameter (E0) (E0) SC46-80 Image SC77-02 FNS abnormality processing SC46-81 SC77-03 abnormality SC46-82 SC77-04 SC46-83 SC77-05 SC46-90 SC46-91 SC77-06 SC46-98 SC77-07...
  • Page 71 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE KRDS SC code Section Parameter (E0) SC80-01 Communication abnormality SC80-02 SC80-03 SC80-11 ISW abnormality SC80-21 SC80-30 SC80-31 SC80-32 SC80-40 Main body abnormality SC89-01 SC89-02 SC89-03 SC89-04 SC32-07 Fan abnormality —...
  • Page 72: Parts Counter

    25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Parts counter The following are conducted with respect to each replacement part: display of copy count used, reset- ting of count, setting of limit value, and new registra- tion of replacement parts.
  • Page 73 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE B. Count of special parts list KRDS Parts name Count conditions Parameter (Parts No.) (F1) Toner collection box 65AA-245 Ozone filter /1 (Right side) 65AA1043 Deodorant filter (Rear side) 65AA1137...
  • Page 74 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 KRDS Parts name Count conditions Parameter (Parts No.) (F1) 1st transfer roller /Y 65AA2612 1st transfer roller /M 65AA2612 1st transfer roller /C 65AA2612 1st transfer roller /K 65AA2604 2nd transfer roller /U...
  • Page 75 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE KRDS Parts name Count conditions Parameter (Parts No.) (F1) Developer /Y (Distance) Old type: Displays developing sleeve travel distance 65AA3079 (in meters) New type: 65LA (/LK/LQ) 3079 Developer /M (Distance)
  • Page 76 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 KRDS Parts name Count conditions Parameter (Parts No.) (F1) Pl conveyance clutch /L 13QN8201 1 count for each paper feed in PI lower Pl feed roller /A /L 50BA-574 stand...
  • Page 77 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE KRDS Parts name Count conditions Parameter (Parts No.) (F1) Registration cleaning 65AA462 1 count for each paper exit in the single sheet side copy mode 2 counts in the double side copy mode...
  • Page 78 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 KRDS Parts name Count conditions Parameter (Parts No.) (F1) LCT paper feed roller 55VA-484 1 count for each paper exit of paper sup- LCT feed/Dfeed roller 55VA-483 plied from the LCT...
  • Page 79: Count Of Each Parts

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE 6.7.2 Count of each parts B. Resetting of each replacement part (1) Procedure This is used when you want to control the part 1. Enter the 25 mode. counter. Set the part name, part number and the limit value, 2.
  • Page 80 25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 C. Relationship between each data No. and KRDS parameter NO PARTS NAME COUNT LIMIT Z4:00 Z3:00 G0:00 H0:00 Z4:01 Z3:01 G0:01 H0:01 Z4:02 Z3:02 G0:02 H0:02 Z4:03 Z3:03 G0:03 H0:03...
  • Page 81: Password Setting

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE Password setting Telephone number setting Set the following passwords. Set the customer support center telephone and FAX • Key operator password (4 digits): Password numbers that are used in an emergency for a ser- used to enter the key operator mode.
  • Page 82: M/C Serial Number Setting

    25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 6.10 M/C serial number setting 6.11 Indication of ROM version Display and set the serial numbers of the main body Display the ROM versions of the main body and the and options.
  • Page 83: Setting Date Input

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE 6.14 Setting date input 6.15 Board change mode Set the starting date of the total counter that is dis- When changing any of the following four types of played on the LCD in the P function.
  • Page 84: Mode

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 7. 36 MODE Process adjustment Setting method Make various adjustments around the process. This machine is provided with the 36 mode to make A. Procedure various adjustment in this mode.
  • Page 85: High Voltage Adjustment

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 7.2.1 High voltage adjustment (1) Blade setting mode Perform this adjustment when changing the belt For the high voltage adjustment, the following items cleaning blade or the transfer belt. In this mode, are provided.
  • Page 86 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (2) Automatic drum potential adjustment 2. "36 mode menu screen" Measure the charging potential of each drum of Y, Press the [1. Process adjustment] key. M, C and K to adjust automatically the developing bias value and the charging voltage.
  • Page 87 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE (4) LD bias adjustment 6. "LD bias adjustment Y (LS 1/1) screen" For the LD bias adjustment, the following items Perform this adjustment when replacing the write are provided. Press the arrow key to select the unit.
  • Page 88 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (5) Automatic developer charge 3. Set the developer charging plate /L [2] to the In this mode, after discharging developer from the shoulder screws [1] provided above the devel- developing unit manually, a new developer is auto- oping unit of a color the developer of which is matically charged.
  • Page 89 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 4. Set the developer charging funnel /L [2] to the 7. "36 mode menu screen" developer charging plate [1]. Press the [1. Process adjustment] key. Note: 8. "Process adjustment menu screen"...
  • Page 90 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (6) L-detect initial automatic adjustment (7) Initial drum rotation Be sure to conduct this adjustment after a new When remove the drum cartridge, be sure to con- developer is charged.
  • Page 91: Sensor Output Check

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 7.2.3 Sensor output check 7.2.4 Exclusive paper setting For the sensor output check, the following items are This setting is used when the user cannot obtain the provided; however, do not conduct them in the field: satisfactory results of transfer, separation or fixing [1.
  • Page 92 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 5. For setting, press the key of an item you want • Fixing (L) roller temp (print) *1 to set. Set the following 12 types of setting for Change the fixing lower roller control tempera- each exclusive paper A to J.
  • Page 93: Recall Standard Data

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 7.2.5 Recall standard data Reset the adjusted set values of process adjust- ment to the standard data. (factory default data) Note: • Data for automatic drum potential, automatic gamma, L-detect initial auto. and exclusive paper setting adjustment cannot be reset to the standard data.
  • Page 94: Image Adjustment

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Image adjustment 7.3.1 Magnification adjustment Conduct various image adjustments. Adjust various magnifications. A. Procedure A. Procedure 1. Enter the 36 mode. 1. Enter the 36 mode. 2. "36 mode menu screen"...
  • Page 95 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE (1) Printer vertical magnification adjustment 6. Select the A3 or 11 x 17 paper and press the Adjust the vertical magnification of the printer sys- START button to output a test pattern (No. 16).
  • Page 96 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 12. Press the [PREVIOUS SCREEN] key to return 8. When the value is not within the standard, "Magnification adjustment menu press the C button while pressing the P button. screen."...
  • Page 97 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE (3) Scanner vertical magnification adjustment 11. Press the [PREVIOUS SCREEN] key to return Adjust the vertical magnification of the scanner sys- "Magnification adjustment menu tem. screen." This adjustment changes the scan speed.
  • Page 98 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (5) Fixing line speed adjustment 7. Measure the vertical magnification with a When replacing the fixing roller /U, /L and transfer scale. belt, use this adjustment method to adjust the fixing •...
  • Page 99 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 6. With the fixing adjustment paper set to the 14. The fixing roller line speed varies automatically bypass tray, press the START button to output at intervals of about 25 seconds to output 8 a test pattern.
  • Page 100: Timing Adjustment

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 7.3.2 Timing adjustment (1) Printer lead edge timing adjustment Adjust the lead edge timing. Adjust various timings. This adjustment changes the paper restart timing from the registration roller. A. Procedure This adjustment can be shown in the key operator mode by setting DIPSW12-1 to 1.
  • Page 101 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 5. "Lead edge timing (Tray 1) screen" 9. Measure the lead edge timing with a scale. For the printer lead edge timing adjustment, • Standard value: 20 mm ± 0.5 mm the following items are provided.
  • Page 102 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 5. "Printer registration loop adjustment screen 12. Press the [PREVIOUS SCREEN] key to return (Tray 1)" to the "Timing adjustment mode menu screen." For the printer registration loop adjustment, the following items are provided.
  • Page 103 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE (5) Scanner re-start timing adjustment 10. "Printer pre-registration adj. screen" Adjust re-start timing of original scanning. Enter a numeric value through the numeric In this adjustment, the starting position for reading keys and press the [SET] key.
  • Page 104 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (6) RADF registration loop adjustment (7) Writing unit skew initial adjustment Adjust the original loop amount in the RADF regis- tration roller section to remove paper skew and Note: wrinkle, or paper jamming in the registration sec- •...
  • Page 105 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE (8) Auto. color registration adjustment 7. "Color registration adj. screen" Make this adjustment when there is a color registra- When pressing the [LIST] key, the main scan, tion error. The main scan, sub-scan, horizontal...
  • Page 106 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 6. Select the A3 or 11 x 17 paper and press the 9. The amount of error of the "MainScan" (main START button to output a test pattern. scan), "Mag(ALL)" (entire horizontal magnifica- Place the test pattern [1] outputted securely tion), "Mag(PART)"...
  • Page 107 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 11. When a "NG" occurs in the "MainScan", 15. Press the [PREVIOUS SCREEN] key to return "Mag(ALL)" or "Mag(PART)," open the toner to the "Timing adjustment mode menu screen." supply section and loosen 2 screws [1] pro- vided near the developing unit of a color from which an "NG"...
  • Page 108: Radf Adjustment

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 7.3.3 RADF adjustment 5. "RADF original size adjustment (A4) or (8.5 x 11) screen" Conduct the original size adjustment, original stop With the A4 (for metric machine) or 8.5 x 11...
  • Page 109 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE (2) RADF original stop position adjustment 11. Repeat steps 6 to 10 until the standard value Conduct the original stop position leading edge tim- can be obtained. ing (leading edge timing) adjustment of the RADF.
  • Page 110: Centring Adjustment

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 7.3.4 Centring adjustment 4. "Centring adjustment mode menu screen" Press the [1. Printer centring adjustment] key. Adjust the mis-centering of images vertical to the paper feed direction. 5. "Printer centring adj. (Tray 1) screen"...
  • Page 111 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 7. Select the paper size and the type of paper 5. "Scanner (platen) centring adjustment screen" according to an item you want to adjust, and Press the [COPY SCREEN] key.
  • Page 112: Non-Image Area Erase Check

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 7.3.5 Non-image area erase check 5. "RADF centring adjustment (Front) screen" For the RADF centering adjustment, the follow- When installing this machine or when moving the ing items are provided. Press the [NEXT...
  • Page 113: Recall Standard Data

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE B. Error message and Handling 7.3.6 Recall standard data If the error is detected while perform the "non-image Reset the adjustment values of image adjustment to area erase check" mode, following error message the standard data.
  • Page 114: Image Quality Adjustment

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Image quality adjustment 7.4.1 Scanner gamma adjustment Conduct various image quality adjustments. Conduct the gradation correction of the scanner. When color reproduction is a poor condition, usually A. Procedure conduct the printer gamma correction of the pro- cess adjustment.
  • Page 115 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 7.4.2 Printer gamma adjustment (1) Printer gamma offset adjustment Conduct this adjustment when the color reproduc- When the color reproduction is in poor condition, tion varies with copy modes to correct the gradation conduct this adjustment to correct the gradation.
  • Page 116 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 5. "Printer gamma offset adj. (LS200) (0) screen" 10. "Printer gamma offset adjustment screen" For the printer gamma offset adjustment, the Press the key of a color (C or K) you want to following items are provided.
  • Page 117: Printer Gamma Adjustment

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE (2) Printer gamma sensor adjustment 13. When the gray balance is not the same, press When a poor color reproduction results even after the key of a color (Y or M) you want to adjust,...
  • Page 118 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 5. "Printer gamma sensor adj. (LS200) screen" 8. "Please load output paper... screen" For the printer gamma sensor adjustment, the After completion of the test pattern output, the following items are provided. Press the [NEXT...
  • Page 119 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 12. If any trouble should be found, an error code is 13. "Printer gamma sensor adj. screen" displayed for each cause. Repair the error Press the [Adj. data reset] key if you want to referring to the below.
  • Page 120: Sharpness Adjustment

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 7.4.3 Sharpness adjustment 9. When a tone jump is found in them, press the C button while pressing the P button. Conduct the sharpness adjustment or, this is carried out when moire reproduced.
  • Page 121: Contrast Adjustment

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 7.4.4 Contrast adjustment 7.4.5 Image judge adjustment Adjust the contrast. Adjust the threshold value of the original image Use this adjustment for changing the center value judgement. for the contrast adjustment in the user mode.
  • Page 122 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (2) Color text adjustment 6. Select the A3 or 11 x 17 paper and press the Adjust the color text discrimination threshold value START button with a test chart set to the origi- of the original image.
  • Page 123: Acs Adjustment

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE (3) Dot/Text area adjustment 7.4.6 ACS adjustment Adjust the dot discrimination and text discrimination threshold values of the original image. Conduct this adjustment when the ACS (Auto color Use this adjustment for changing the center value selection) does not function properly.
  • Page 124: Density Adjustment

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 7.4.7 Density adjustment 6. A numeric value is shown in the "RESULT." Adjust the AE (AES) density, copy density and the 7. When the adjustment result is other than 0, background density.
  • Page 125 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE Procedure 5. "Copy density adjustment screen" For the copy density adjustment, the following 1. Enter the 36 mode. items are provided. Press the arrow key to 2. "36 mode menu screen"...
  • Page 126: Tone Adjustment

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 7.4.8 Tone adjustment 6. Select the A3 or 11 x 17 paper and press the START button with a test chart set to the origi- Conduct the tone adjustment of red, green or blue.
  • Page 127: Recall Standard Data

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE (3) Blue adjustment 7.4.9 Recall standard data Adjust the density of blue. Reset the adjustment values of image quality Procedure adjustment to the standard data. (factory default data) 1. Enter the 36 mode.
  • Page 128: Running Test Mode

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Running test mode 7.5.1 Setting method Conduct a test while in the continuous copy opera- A. Procedure tion. 1. Enter the 36 mode. Select [4. Running test mode] in the 36 mode menu screen to show the running mode menu screen.
  • Page 129: Test Pattern Output Mode

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE Test pattern output mode Output various test patterns to separate abnormali- ties. Select [5. Test pattern output mode] in the 36 mode screen to show "Test pattern output mode screen."...
  • Page 130 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 No.1 Overall halftone [Check Items] • When the density is set to 70 (halftone) When there are image stripes or uneven density found, check the printer system for any abnormality.
  • Page 131 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE No.11 Beam check [Check Items 1] • For development and analysis of the write unit [Check Items 2] • Check the solid black pattern [1] to see if there is uneven density found in the main scanning and sub- scanning directions.
  • Page 132 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 No.16 Linearity evaluation pattern [Check Items] Judge from this test pattern which of the scanner system and the printer system is abnormal. Items that can be checked include horizontal magnification, vertical magnification, skew, and leading edge timing, etc.
  • Page 133 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE No.80 Line screen resolution priority evaluation pattern While in use of the copier, check the gradationality of the primary color to the tertiary color when the line screen high resolution is selected on the screen.
  • Page 134 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 No.81 Line screen gradation priority evaluation pattern While in use of the copier, check the gradationality of the primary color to the tertiary color when the line screen smooth tone is selected on the screen.
  • Page 135 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE No.82 Dot screen resolution priority evaluation pattern While in use of the copier, check the gradationality of the primary color to the tertiary color when the dot screen high resolution is selected on the screen.
  • Page 136 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 No.83 Dot screen gradation priority evaluation pattern While in use of the copier, check the gradationality of the primary color to the tertiary color when the dot screen smooth tone is selected on the screen.
  • Page 137 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE No.84 Character area evaluation pattern While in use of the copier, check the gradationality of CONTONE used in the character area when the line screen (smooth tone/high resolution) or the dot screen (smooth tone/high resolution) is selected on the screen.
  • Page 138: Test Pattern Density Setting

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Test pattern density setting Finisher adjustment Set the density of the test pattern. Adjusting the FNS, PI, PK, TU. A. Procedure A. Procedure 1. Enter the 36 mode. 1. Enter the 36 mode.
  • Page 139: Stitch And Fold Stopper Adjustment (Fs-215/Fn-9/Fs-606 Only)

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 7.8.1 Stitch and fold stopper adjustment (FS- 7.8.2 Fold stopper adjustment (FS-215/FN-9/FS- 215/FN-9/FS-606 only) 606 only) Adjusting the stapling position when stitch and fold Adjusting the fold position when stitch and fold or mode.
  • Page 140: Cover Sheet Tray Size Adjustment (Pi-110 Only)

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 7.8.3 Cover sheet tray size adjustment (PI-110 7.8.4 Trimming stopper adjustment (TU-109/ only) TMG-3 only) This adjustment should be performed when the Adjusting the trimming amount. cover sheet tray size cannot be detected properly and when centring adjustment for cover sheet tray A.
  • Page 141: Punch Adjustment (Pk-120/Pk-5/Pk-507 Only)

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 7.8.5 Punch adjustment (PK-120/PK-5/PK-507 (1) Punch kit vertical position adjustment (PK- only) 120/PK-5/PK-507 only) Adjusting the punch vertical position. This adjusts the punch vertical positions, punch hor- izontal positions, and punch registration loop Procedure amount.
  • Page 142 36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (2) Punch kit horizontal position adjustment (3) Punch registration loop adjustment (PK-120/PK-5/PK-507 only) Adjusting the registration loop amount for the Adjusting the punch horizontal position. reversed paper exit, the ADU paper exit (straight exit) and cover sheet upper/lower.
  • Page 143: Three-Folding Adjustment (Fs-215/Fn-9/Fs-606 Only)

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE 7.8.6 Three-folding adjustment (FS-215/FN-9/FS- 8. "Three-Fold adjustment screen" 606 only) Press the [NEXT ADJUSTMENT] or [PREVI- OUS ADJUSTMENT] key to select a desired Adjusting the folding positions during the three- paper size.
  • Page 144: Positions Staple Pitch Adjustment

    36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 List output mode 7.8.7 2 positions staple pitch adjustment Adjusting the pitch of the 2 positions staple. Output a variety of data. A. Procedure A. Procedure 1. Enter the 36 mode.
  • Page 145: Mode

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE 8. 47 MODE 5. Input check result will appear in the input check result display area. 47 mode/multi mode setting method 6. Repeat steps 2 to 5 to perform the other signal input check.
  • Page 146: Adjustment Data Display

    47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Adjustment data display Hard disk check Lists the adjustment values of the machine (factory- Perform this operation if you want to check the HDD set values and current values). total capacity, the HDD remaining capacity, and the No adjustment value can be changed in this mode.
  • Page 147 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE • The hard disk is vulnerable to vibrations and physical shocks. Be sure to remove the hard disk when you move the main body. 1-115...
  • Page 148: Input Check List

    47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Input check list Classification Symbol Code Multi code Name Display and signal source High voltage, TEMP/HUM Temp/humidity sensor (machine-inside 0 to 255 analog signal humidity) TEMP/HUM Temp/humidity sensor (machine-inside temperature) —...
  • Page 149 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Classification Symbol Code Multi code Name Display and signal source High voltage, High voltage unit /2 (guide plate) Abnormal Normal analog signal High voltage unit/2 (2nd transfer) Abnormal Normal High voltage unit /1 (developing bias /Y)
  • Page 150 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Display and signal source Paper feed, PS29 Pre-registration sensor /1 Paper No paper conveyance PS35 Pre-registration sensor /2 PS41 Pre-registration sensor /3 PS26 Bypass conveyance sensor...
  • Page 151 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Classification Symbol Code Multi code Name Display and signal source Light Polygon motor /Y (abnormal rotation Abnormal Normal detection) Polygon motor /M (abnormal rotation detection) Polygon motor /C (abnormal rotation...
  • Page 152 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Display and signal source Light Laser correction HP sensor /M Edge Edge detected undetected Laser correction HP sensor /C Color registration sensor /F 0 to 255...
  • Page 153 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Classification Symbol Code Multi code Name Display and signal source Main body DCPS1 DC power supply unit /1 (12VDC) Abnormal Normal DCPS2 DC power supply unit /2 (24VDC) DC power supply unit /2 (24VDC)
  • Page 154 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Display and signal source Intrinsic Developing motor /Y Abnormal Normal functions Developing motor /M Developing motor /C Developing motor /K TDS Y Toner density sensor /Y output value (a...
  • Page 155 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Classification Symbol Code Multi code Name Display and signal source Intrinsic TDS K Toner density sensor /K output value (a 0 to 255 functions value reduced when the peak voltage...
  • Page 156 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Display and signal source PS715 Counter reset sensor Paper No paper PS718 Shift HP sensor Other than Home home position position PS720 Stacker no paper sensor...
  • Page 157 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Classification Symbol Code Multi code Name Display and signal source PI-110 — — — — — — — — — — — — — — — — PS201 PI passage sensor /U...
  • Page 158 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Display and signal source PK-120, PS801 Punch HP sensor Other than Home PK-5, home position position PK-507 — — — — — — —...
  • Page 159: Output Check List

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Output check list • Do not output items with "x" in the "Cannot be Note: set or change in the field" column. These • Do not output items which cannot be set or...
  • Page 160 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Cannot be set or changed in the field High voltage, High voltage unit /2 (1st transfer /Y) analog signal High voltage unit /2 (1st transfer /M)
  • Page 161 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Classification Symbol Code Multi code Name Cannot be set or changed in the field High voltage, High voltage unit /1 (developing bias /Y) analog signal High voltage unit /1 (developing bias /M)
  • Page 162 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Cannot be set or changed in the field Paper feed, Loop roller motor (paper feed line conveyance speed) Reverse/exit motor (normal rotation:1/3 speed) Reverse/exit motor (normal rotation:1/2...
  • Page 163 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Classification Symbol Code Multi code Name Cannot be set or changed in the field Paper feed, LDB Y Laser drive board /Y conveyance LDB M Laser drive board /M LDB C...
  • Page 164 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Cannot be set or changed in the field Main body Transfer belt motor (1/3 speed) Transfer belt motor (1/2 speed) Transfer belt motor (1/1speed)
  • Page 165 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Classification Symbol Code Multi code Name Cannot be set or changed in the field Main body Fixing motor (1/3 speed) Fixing motor (1/2 speed) Fixing motor (1/1speed) Fixing motor (reverse rotation: release...
  • Page 166 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Cannot be set or changed in the field Intrinsic Developing motor /C (1/1speed) functions Developing motor /C (1/2 speed) Developing motor /C (1/3 speed)
  • Page 167 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Classification Symbol Code Multi code Name Cannot be set or changed in the field Intrinsic — Indicator lamp (PAT1 on) functions Indicator lamp (PAT2 on) Indicator lamp (PAT3 on) Indicator lamp (PAT4 on) —...
  • Page 168 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Cannot be set or changed in the field DF-319, M303 Paper exit motor (reverse rotation: 400 AFR-20 mm/sec) Paper exit motor (reverse rotation: 900...
  • Page 169 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE Classification Symbol Code Multi code Name Cannot be set or changed in the field TU-109, M101 Conveyance motor TMG-3 M102 Cutter motor (normal rotation) Cutter motor (reverse rotation) M103 Stopper motor (HP search)
  • Page 170 47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Symbol Code Multi code Name Cannot be set or changed in the field ADU reverse motor (forward rotation: 3 times speed) ADU reverse motor (reverse rotation: 1/3 speed) ADU reverse motor (reverse rotation:...
  • Page 171: Other Adjustments

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 9. OTHER ADJUSTMENTS Caution: • Make sure the power cord of the copier is unplugged from the power outlet Paper feed roller/BP pres- sure adjustment Perform the paper feed roller/BP pressure adjust- ment when the no feed jam occurs at the bypass feed.
  • Page 172: Paper Feed Height (Upper Limit) Adjustment (Bypass)

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Paper feed height (upper limit) adjustment (bypass) Perform the paper feed height (upper limit) adjust- ment when the no feed jam occurs, the edge of the fed paper is folded, or you want to feed curled paper.
  • Page 173 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 3. Loosen a screw [1] and adjust the position of the tray upper limit sensor/BP (PS25) [2]. Note: • Take note of the original scale. (1) If it is not within the standard value:...
  • Page 174: Pick-Up Movement Amount Adjustment (Bypass)

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Pick-up movement amount adjustment (bypass) Perform the pick-up movement amount adjustment when a no feed jam occurs frequently. A. Procedure 1. Pull out the ADU. 2. Remove 6 screws [1] and remove the paper feed solenoid cover [2].
  • Page 175: Paper Feed Tray /1 To /3 Mis-Centering Adjustment

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS Paper feed tray /1 to /3 mis- centering adjustment Perform this adjustment when the mis-centering occurs even after "Printer-centering adjustment" in the 36 mode, has been performed. A. Procedure 1. Pull out the paper feed tray.
  • Page 176: Paper Feed Tray/1 To /3 Sheet Feed Pressure Adjustment

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Paper feed tray/1 to /3 sheet feed pressure adjustment Perform the sheet feed pressure adjustment when the no feed jam or the double feed jam occurs at the paper feed. The sheet feed pressure is affected by...
  • Page 177 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 3. Unplug the connector [1]. 4. Remove a screw [2] and loosen a hold-down shaft screw [3]. 5. Slide the paper feed unit [4] toward the rear side and lift it up. Then, unplug the connector [5] and remove the paper feed unit [4].
  • Page 178: Fns Adjustment Of The Bypass Conveyance Guide Plate Magnet

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 adjustment bypass conveyance guide plate magnet A. Procedure 1. Open the finisher door. 2. Check whether the stopper piece [4] of the bypass conveyance guide plate is in contact with the bypass conveyance guide plate /L [5] when the magnet [2] for the bypass conveyance guide plate [1] is attached to the front panel [3].
  • Page 179: Fns Adjustment Of The Bypass Gate

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS adjustment bypass gate A. Procedure 1. Open the finisher door. 2. Pull out the stacker unit [1]. 3. Remove 2 rail stopper screws [2]. Then, pull out the stacker unit further.
  • Page 180 OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 6. Remove the rear cover. 7. Unplug all connectors [2] from the FNS control board (FNSCB) [1] and remove the wiring har- ness from the clamp [3]. 8. Remove 5 screws [4]. Then, remove the FNSCB [1] with the bracket [5].
  • Page 181: Fns Adjustment Of The Shift Position

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS FNS adjustment of the shift position A. Procedure 1. Remove the following parts. • Top cover or optional PI (if installed) • Top cover /2 2. Turn on the main body, and then drive the shift motor (M702) in the 47 mode (code 75-2/75-3).
  • Page 182: Fns Adjustment Of The Paper Exit Opening Solenoid

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 FNS adjustment of the paper exit opening solenoid A. Procedure 1. Remove the following parts. • Top cover /1 or optional PI (if installed) • Top cover /2 • Rear cover 2.
  • Page 183 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 5. Loosen 2 solenoid screws [1], adjust the posi- tion of the solenoid [2], and then tighten the screws. Standard value: A = 6.5 ± 0.5 mm 8050fs1085 6. Replace the solenoid bracket [1] and tighten the...
  • Page 184: Fns Adjustment Of The Position Of Paper Exit Arm

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.10 FNS adjustment of the posi- tion of paper exit arm A. Procedure 1. Open the finisher door and pull out the stacker unit. 2. Check whether the upper face of the paper exit...
  • Page 185 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 4. Remove a screw [2] for the belt detection gear [1]. Place the paper eject belt arm at the speci- fied position. Then, fix the detection gear [1] at the specified position.
  • Page 186: Fns Adjustment Of The Position Of Alignment Plate /U

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.11 FNS adjustment of the posi- tion of alignment plate /U A. Procedure 1. Turn on the main body. Once the finisher com- pletes its initial operation, turn off the main body.
  • Page 187 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 6. Loosen 2 screws [1]. Align the rear side of the alignment plate /U [2] with the long line at the center of the marking lines [3]. Then, adjust the...
  • Page 188: Fns Adjustment Of The Position Of Alignment Plate /L (Only For Fs-215/Fn-9/Fs-606)

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.12 FNS adjustment of the posi- tion of alignment plate /L (only FS-215/FN-9/FS- 606) A. Procedure 1. Check whether "Adjustment of the position of FNS alignment plate /U" has been completed.
  • Page 189 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 8. Place a sheet larger than A4R in the stacker section and check the position of the alignment plate /U (rear) [1] and alignment plate /L (rear) [2] by placing a sheet [3]. Check whether the...
  • Page 190 OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.13 FNS adjustment of the sta- pling position (flat stapling) Note: • Never move the stapler unit in a horizontal direction manually (it may cause the teeth to skip between the belt and gear).
  • Page 191 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 5. Loosen the adjustment screws [3] for the clincher /F [1] and the clincher /R [2] and adjust the position of the flat-stapling stopper [5] based on the mark [4].
  • Page 192 OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.14 FNS adjustment of the sta- pling position in a vertical direction A. Type of cartridge Note: • The adjustment method of the FNS stapler upper and lower positions varies according to the form of the cartridge.
  • Page 193 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 2. Open the door of the finisher and pull out the stacker unit. 3. Remove the rail stopper fixing screw of the stacker unit and pull further out the stacker unit.
  • Page 194 OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 7. Attach the stapler positioning jig [1] to the car- tridge set section. Note: • Be sure to push the stapler positioning jig until it gets locked. 8050fs1125 1-162...
  • Page 195 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 8. Rotate the stapler gear [1] in the lower direction and adjust the clincher position so that the 2 pins [2] of the stapler positioning jig get smoothly into the positioning holes [4] of the clincher [3].
  • Page 196 OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 C. Procedure (Old type) Note: • Never move the stapler unit in a horizontal direction manually (it may cause the teeth to skip between the belt and gear). 1. Perform a stapling operation to check for the clinch failure.
  • Page 197 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 6. Remove the plate [2] from the stapler position- ing jig [1], insert the hooks [3] on the plate into the hook holes [4] on the cartridge, and then close the cover [5].
  • Page 198 OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9. Fold the stacking assist unit [1] and insert 2 guide pins [3] on the stapler positioning jig [2] into the holes [5] on the clincher [4]. Note: • The stapler positioning jig is adequate to be hooked on the clincher.
  • Page 199 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 10. Rotate the gear [1] for the stapler downward. Adjust the position of the clincher [4] for the plate [2] attached to the cartridge to be inserted into the slot [3] on the jig smoothly. Rotate the gear [1] downward further.
  • Page 200: Fns Adjustment Of The Stapling Position (Flat Stapling)

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.15 FNS adjustment of the sta- pling position (flat stapling) (only FS-215/FN-9/FS- 606) A. Procedure Note: • Never move the stapler unit in a horizontal direction manually (it may cause teeth to skip between the belt and gear).
  • Page 201 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 7. Adjust the position based on the mark [3] to make the upper edge [1] and lower edge [2] of paper to be horizontal. 8. Tighten the 3 screws, then perform a stapling operation to check whether the stitch-and-fold position is within the standard value.
  • Page 202: Fns Adjustment Of The Angle Of The Folding Stopper (Only For Fs-215/Fn-9/Fs-606)

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.16 FNS adjustment of the angle of the folding stopper (only for FS-215/FN-9/FS-606) Note: • Never move the stapler unit in a horizontal direction manually (it may cause teeth to skip between the belt and gear).
  • Page 203 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 5. Loosen 5 screws [2] for the folding stopper [1] and adjust the angle based on the mark [3]. Note: • Never loosen the screw [4] that must not be removed.
  • Page 204: Fns Adjustment Of The Folding Force (Only For Fs-215/Fn-9/Fs-606)

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.17 FNS adjustment of the fold- ing force (only for FS-215/ FN-9/FS-606) A. Procedure 1. Perform the followings to change the pressure of the folding roller. 2. Remove the rear cover.
  • Page 205: Fns Adjustment Of The Three-Holding Position (Only For Fs-215/Fn-9/Fs-606)

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 9.18 FNS adjustment of the three- holding position (only for FS-215/FN-9/FS-606) A. Procedure 1. Check whether "adjustment of the angle of the folding stopper" has been completed. Folding Standard value...
  • Page 206: Fns Adjustment Of The Stapler Drive Belt Position

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.19 FNS adjustment of the sta- pler drive belt position A. Procedure Note: • This adjustment is performed only if the posi- tion between the drive belt and the gear is dis- placed during another adjustment by mistake.
  • Page 207 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 7. Remove the cartridge [1] for the stapler /R, open the cover [2], and then remove the staple sheet [3] by sliding it. 8050fs1113 8. Remove the plate [2] from the stapler position-...
  • Page 208 OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 10. Fold the stacking assist unit [1] and insert 2 guide pins [3] on the stapler positioning jig [2] into the holes [5] on the clincher [4]. Note: • The stapler positioning jig is adequate to be hooked on the clincher.
  • Page 209 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 12. Insert the stacker with the jig attached (with the plate and the jig joined). Then, tighten 2 screws for the staple slide pulley /B from the rear side. 13. Pull out the stacker unit. Then, remove the jig by rotating the gear for the stapler upward.
  • Page 210: Tu Adjustment Of The Sheet Cutting Parallelism

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.20 TU adjustment of the sheet cutting parallelism A. Procedure 1. Measure the length between the folding face [1] and trimming surface [2] and calculate the paral- lelism. Then, check whether it is within the stan- dard value.
  • Page 211: Lct Tray Mis-Centering Adjustment

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 9.21 LCT tray mis-centering adjustment Perform this adjustment when the positioning cor- rection cannot be done (the mis-centering amount exceeds the automatic adjustment range of ± 5 mm) even if "Printer centring adjustment (tray 4)" in the 36 mode, has been performed.
  • Page 212 OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 5. Loosen 2 screws [2] for the center positioning bracket [1] at the bottom of LCT. Then, slide the guide plate in the same direction at the same amount with step 4 6.
  • Page 213: Lct Skew Adjustment

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 9.22 LCT skew adjustment Perform the LCT skew adjustment when the paper skew is different with paper supplied from the other tray in such case as LCT is placed on the inclined surface.
  • Page 214 OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 B. When some printouts are skewed: 1. Print the test pattern No.16 in the continuous copy mode to check the skew amount. 2. Open the top cover [1]. 3. Loosen 6 screws [2] at the top of LCT to loosen the guide plate/front [3], the guide plate/rear [4], and the guide plate/right side [5].
  • Page 215: Lct Paper Feed Roller Pressure Adjustment

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 9.23 LCT paper feed roller pres- sure adjustment Perform the LCT paper feed roller pressure adjust- ment when the no feed jam occurs at the paper feed (when coated paper is being used).
  • Page 216: Lct Up/Down Plate Horizontal Adjustment

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.24 LCT up/down plate horizon- tal adjustment Perform the LCT up/down plate horizontal adjust- ment when the paper feed jam occurs frequently or the up/down wire is replaced. A. Procedure 1.
  • Page 217: Lct Sheet Feed Pressure Adjustment

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 9.25 LCT sheet feed pressure adjustment Perform the LCT sheet feed pressure adjustment when a no feed jam or a double feed jam occurs at the paper feed. The sheet feed pressure is affected by the paper...
  • Page 218: Lct Paper Feed Height (Upper Limit) Adjustment

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.26 LCT paper feed height (upper limit) adjustment Perform the LCT paper feed height (upper limit) adjustment when the no feed jam occurs, the edge of the fed paper is folded, or you want to feed curled paper.
  • Page 219 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 7. Loosen a screw [1]. 8. Move the sensor mounting bracket [2] vertically to make the height of the entrance guide upper surface and the up/down plate upper surface to be within the standard value.
  • Page 220: Lct Pick-Up Release Amount Adjustment

    OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 9.27 LCT pick-up release amount adjustment Perform the LCT pick-up release amount adjust- ment when a no feed jam occurs frequently. The adjustment is performed by changing the horizontal position of the paper feed solenoid (SD100).
  • Page 221 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS 6. Pull the moving section of SD100 (paper feed solenoid) [1] and measure the distance between the paper feed roller [2] and the upper surface of the up/down plate [3] to check whether it is within the standard value.
  • Page 222 OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Blank page 1-190...
  • Page 223: Service Tool

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW SERVICE TOOL Setup 1.1.1 Board used for the ISW 1. Description of the ISW ISWTrns supports the following boards for rewriting the control program in 8050. ISW (In-system Writer) is an operation to rewrite the •...
  • Page 224 Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 B. HELP + CHECK mode The HELP + CHECK mode is started when the sub power switch (SW2) is pressed while pressing "HELP" and "CHECK button." This mode is...
  • Page 225: Instances Of Isw Transfer

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW 1.1.4 Instances of ISW transfer A. When writing a new program (because replacing a board or failed to rewrite the program) Normal startup display ISW transfer method Condition...
  • Page 226: Setup Procedure

    Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 1.1.5 Setup procedure Note: • Before performing ISW via USB, be sure to A. Connecting a PC turn on the USB radio button in [Setting (S)] - Procedure [Set Communication (C)] in ISWTrns and press the OK button.
  • Page 227 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW 3. "ISW device select menu screen" 6. "ISW executing screen" Select 3 (OPERATION CONTROL) with the Execute the operation according to the proce- numeric keys. dures specified in the "ISW (In-System Writer) Press 9 (EXIT) to exit from the menu or press 0 Service Manual."...
  • Page 228 Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 b. Error code Error code Causes No. of resulting operation Error in the instruction against the ISW processing unit Program error Input data format error (at ISW for the operation board program)
  • Page 229 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW (6) An error is detected from the board on which D. 25 mode you want to rewrite the program. Check the board on which you want to execute ISW.
  • Page 230 Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 E. The relationship between ISW operation and the operational LEDs The following shows the display of the operation panel in the power ON mode with ISW executed. Operation...
  • Page 231: Usb Isw

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 USB ISW 2. USB ISW What is the USB ISW? The ISW RNs tool for transfer can be installed in the PC by using the setup disk. However, the USB driver (KCAUSB.SYS) is required to be installed by the plug-and-play of the Windows after connecting the PC and the copier with the USB cable.
  • Page 232 3. Select the USB driver in the driver selection screen, and then click [Next] for installation. • USB driver: Konica Minolta 8050 USB Driver (ISW) 4. When the "Completing the Upgrade Device Driver Wizard" screen is displayed, click [Finish] to finish the installation.
  • Page 233: Internet Isw

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW 3. INTERNET ISW What is the Internet ISW? The Internet ISW is the system to perform ISW, by indicating ISW using the Internet mail (E-mail) or browser to let copier automatically acquire the subject program from program server and rewrite its own program.
  • Page 234: Initial Setting

    INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Initial setting To use the Internet ISW, the related settings such as network parameter, program server address, firewall address must be performed in the copier main body beforehand. Also, to use the [3.5 Internet ISW using E-Mail remote notification system], the related settings such as account registration must be set on the mail server separately.
  • Page 235 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW Procedure 1. Start the Web browser. *7 2. Specify the copier's IP address that you have entered at "3.4.1 Setting on Control panel". If you access the copier's http address, the [Main page] as the top figure on next page appears.
  • Page 236 INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 4. On [Login to Environment setup] page, enter the key operator password (the same password as key operator mode password) and click Apply. The environment setup list appears. Then click [Extension for maintenance].
  • Page 237 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW 6. Click [Initial Setting]. Internet ISW main screen 7. Set proxy server. When you don't use proxy server (firewall), go to Step 9. 2-15...
  • Page 238 INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Enableproxy Select [no] if you do not use proxy Select [Use ftp proxy] if you use ftp proxy Select [Use http proxy] if you use http proxy Proxy server Type *8 If you selected [Use ftp proxy] for [Use of proxy], select the type of proxy from the following.
  • Page 239 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW Program server address Enter the address of the server where programs to download are stored. Select the protocol you use from the drop down list at the left and enter the following address in the test box at the right.
  • Page 240 INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 When you finish entering all items, click [Next] and check the contents on the setting confirmation screen. If all are fine, click [Finish]. If there is any input error, click [Back] and reset the item according to the mes- sage in red.
  • Page 241 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW If the download test fails, response error code sent from the server is displayed as follows. There may be input errors. Check the initial setting again. 2-19...
  • Page 242: Internet Isw Using E-Mail Remote Notification System

    INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Internet ISW using E-Mail remote notification system 3.5.1 Function Customer engineer sends an E-mail with simple keyword description. Then, the copier that received the mail downloads specified program from the program server and rewrites its program.
  • Page 243: Transmitting E-Mail

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW 3.5.2 Transmitting E-Mail The following is an example of transmitting an E-mail with the aforementioned command to a copier. You can use either upper and lower case characters when typing a command (option) in E-mail. *9 When transmitting an E-mail to a copier, take care of the following.
  • Page 244 INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 An example of I0 ISW: Copier's mail address Password for authentication Command An example of return mail (ISW start) *13 When the copier allows the ISW, it moves into the ISW mode, displaying [Remote ISW executing] on the operation panel.
  • Page 245 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW An example of return mail (ISW complete) When ISW completes and copier reboots automatically, a mail like the following is returned from the copier. You can confirm that the ROM version is upgraded.
  • Page 246 INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Transmission mail 5 minutes is set for timeout Return mail Timeout took place as 6 minutes had passed. 2-24...
  • Page 247 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW (2) Transmitting ISWHELP command Manual that shows how to use command is returned by mail. It is useful if you forget how to use command and options. Transmission mail ISWHelp...
  • Page 248: Internet Isw Using Web Utility

    INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Internet ISW using Web utility 3.6.1 Function Using the copier's web utility, just by clicking on the browser *15, customer engineer can let the copier automatically download programs from the program server and rewrite its own programs.
  • Page 249 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW B. Performing ISW From the [ISW] items, select a board to ISW and check the box. When specifying a name of file to down- load, type the name in the text box of [File name]. When no file name is specified, the following files are acquired from the program server address set beforehand.
  • Page 250 INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 D. Checking ISW status ISW status check screen This screen shows the current performance or error. The display items are as follows. • ISW is downloading • ISW is writing •...
  • Page 251: Precautions For Use

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW Precautions for use 3.7.1 Prior announcement to administrator When performing the Internet ISW, be sure to contact the copier's administrator or the like and get his/her agreement beforehand. Perform ISW in condition that the copier is not being used.
  • Page 252: Proxy Server Authentication In Internet Isw

    INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Proxy server authentication in Internet ISW 3.8.1 What is a proxy server? It is a server that receives request (HTTP or FTP etc.) from a client inside the firewall, and represents the client.
  • Page 253: Remarks

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW C. Type 3: FW user → FW password → SITE host This type requires an authentication to the proxy server itself when accessing outside. It is necessary to enter information of the server that you wish to access, user name and password of the proxy sever (firmware).
  • Page 254: Mail Remote Notification System

    MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 4. MAIL REMOTE NOTIFICATION SYSTEM What is the Mail remote notification system? Mail remote notification system allows to acquire machine data, that have been available as "List Output Mode"...
  • Page 255 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM B. Setting on Web Next, input setting for mail server from Web browser. Please use PC*2 connected to the network in order to use Web browser. Prepare PC; borrow the customer's one or bring notebook computer.
  • Page 256 MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Environment setup log in page 4. Input key operator password in [Environment setup log in] page, then click [Apply]. [Environment set up] page is displayed. Then click [E-Mail transmission setting].
  • Page 257 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM Sending mail (SMTP) sever *1 The IP address of SMTP sever. Condition Informing Address *1 It is for mail transmission system. *2 You may leave it blank when mail transmission system is not used.
  • Page 258 MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (2) Test mail sending Click [Sending test] button and then a test mail is sent to SMTP server. Test mail is sent to [Manager address] set on Step5. Click [Sending test] to display result of the test mail. If it is failed, please re-con- firm the setting following to error message.
  • Page 259 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM E-Mail reception setting page 2. Set the e-mail reception screen based on the following. Enable E-mail notification Select [Yes] to use Mail remote notification system. Default is [No].
  • Page 260 MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Administrator E-Mail address Input address for the transfer if above [Only illegal mail] or [all mails] is selected. Announce delay time in reply mail *4 Select whether to contain the time difference from CE`s transmis- sion and copier reception on the mail.
  • Page 261: How To Use The Mail Remote Notification System

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM How to use the Mail remote notification system A. Function CE can use following functions of Mail remote notification system by e-mailing simple keyword to copier. CE can receive the data of the desired copier data list by the e-mail.
  • Page 262 MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 B. Send mails The example of the mail containing the command to the copier is shown. The command and option on the mail are recognized by the top letters without distinction between capital and small letters. Accord- ingly, not all letters of the command must be typed.
  • Page 263 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM (1) Send GETLOG command Following should be described in the sending mail. • Subject: Input "CE password" set in reception setting. • To: Input E-mail address of the copier.
  • Page 264 MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 b. Example of mail requesting counter list*1 Serial number of copier Mail address of the sender Nickname of the copier Requested counter list Language of the returned mail is English only.
  • Page 265 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM When option is not specified GETLOG command without option is specified, Counter list for the cellular phone display is returned. Sending mail [GetLog] Example of returned mail 2-43...
  • Page 266 MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 d. To receive multiple data list Data lists in reply to GETLOG command are separately returned by mails; one list per mail. If the same list is requested twice or more in a mail, the list is returned only once.
  • Page 267 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM b. Example of invalid password change Old password [U-BIX] is changed to new password [Sitios]. Sending mail [ChPass Sitios U-BIX] Returned mail [Old Password is Invalid. → ChPass Sitios U-BIX] Then, password was not changed.
  • Page 268 MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (3) Send HELP command The manual describing above usage of the commands is returned by mail. Use this function when you forget how to use command and option.
  • Page 269: Disabling System

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM Disabling system In order to disable Mail remote notification system, in Mail reception setting, select [No] for the "Enable E-Mail notification" and then click [Apply] button. 2-47...
  • Page 270 MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Blank page 2-48...
  • Page 271: Service

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE III SERVICE 1. SERVICE SCHEDULE Service schedule Guarantee period (5 years or 5,000,000 copies) Service item x 10,000 copies Service count 10 20 30 40 50 60 70 80 90 100 150 180 200 250 300 350 360 400 450 500...
  • Page 272 SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Service item x 10,000 copies Service count 10 20 30 40 50 60 70 80 90 100 150 180 200 250 300 350 360 400 450 500 LT-211/ Maintenance times...
  • Page 273: Maintenance Items

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE Maintenance items A. Main body (Every 100,000 copies/prints) No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement Preparations (1) Image check Drum (1) Drum cartridge...
  • Page 274 SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement 10 Paper feed (1) Paper feed roller /1, /2, /3 Cleaning pad/ drum cleaner (2) Feed roller /1, /2, /3...
  • Page 275 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE C. LT-211/C-208 (Every 100,000 copies/prints) No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement Preparations (1) Paper through check Paper feed (1)Paper feed roller Cleaning pad/...
  • Page 276 SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 E. FS-215/FN-9/FS-606 (Every 100,000 copies/prints) No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement Preparations (1) Paper through check Conveyance (1) Conveyance roller Cleaning pad/...
  • Page 277 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE G. PK-120/5/507 (Every 100,000 copies/prints) No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement Punch unit (1) Punch die Blower brush Punch scraps (1) Punch scraps dump...
  • Page 278: Periodic Check Items (Main Body)

    SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Periodic check items (main body) A. Periodic check (I) (Every 200,000 copies/prints) No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement Charging (1) Changing grid plate...
  • Page 279 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE For the old types, the paper exit guide roller /2 is replaced only for machines provided with a kit against uneven wax. For identification of a measure against uneven wax, see the table below.
  • Page 280 SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 C. Periodic check (III) (Every 600,000 copies/prints) No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement Charging (1) Charging corona dust- corona proof filter 65AA-387*...
  • Page 281 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE E. Periodic check (V) (Every 1,500,000 copies/prints) No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement Registration (1) Registration roller 65AA4601* Transfer (1) Separation claw solenoid...
  • Page 282: Periodic Check Items (Df-319/Afr-20)

    SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 H. Periodic check (VIII) (Every 4,000,000 copies/prints) No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement Paper feed (1) Paper feed clutch Actual durable (tray/1, /2, /3)
  • Page 283: Periodic Check Items (Fs-115/215/Fn-120/9/Fs-513/606)

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE B. Periodic check (II) (Every 2,500,000 copies/prints) No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement Paper feed (1) Paper feed clutch Actual durable 56AA8201*...
  • Page 284: Periodic Check Items (Pi-110)

    SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Periodic check items (PI-110) A. Periodic check (I) (Every 500,000 copies/prints) No. Classification Service item Quantity Implementation classification Materials• Tools used Cleaning Check Lubrication Replacement Paper feed (1) Feed roller assembly /B...
  • Page 285: Replacement Parts List

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE Replacement parts list Note: • No. in this list is identical with No. in "5. Parts counter" and "1. Count of special parts" in the 25 mode. Unit Parts name Parts No.
  • Page 286 SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Unit Parts name Parts No. Quantity Actual durable count 056 Developing Developer /Y New type: 100,000 65LA (/LK/LQ) 3079* Old type: 65AA3079* Developer /M New type: 100,000 65LA (/LK/LQ) 3080*...
  • Page 287 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE Unit Parts name Parts No. Quantity Actual durable count 112 Fixing unit Fixing torque limiter 65AA5365* 600,000 Ball bearing /U (for upper roller) 45407504* 600,000 Heat insulating sleeve /U 45405339*...
  • Page 288 SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Unit Parts name Parts No. Quantity Actual durable count 145 Main body paper feed Paper feed clutch /1 56AA8201* 2,000,000 Pre-registration clutch /1 56AA8201* 2,000,000 Paper feed clutch /2 56AA8201*...
  • Page 289: Important Maintenance Parts

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE 1.10 Important maintenance parts • The important parts specified by Konica Minolta in order to maintain safety of the products are referred to as "important maintenance parts". The important maintenance parts for this...
  • Page 290: Copy Material

    COPY MATERIAL KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 2. COPY MATERIAL Product A. Drum cartridge Materials A. Single unit supply Drum DR501 (New type/Old type) Toner black TN510K (New type) /TN501K (Old type) Toner yellow TN510Y (New type) /TN501Y (Old type)
  • Page 291: Pm Parts Kit

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 COPY MATERIAL PM parts kit A. 100,000 copies/1 set <For old type> Name Part No. Quantity Europe/Other Ozone filter /1 65AA1043* Dust proof filter /1 65AA1044* Dust proof filter /2 65AA-142* Belt cleaning blade...
  • Page 292 COPY MATERIAL KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 B. 200,000 copies/1set (total) <For old type> Name Part No. Quantity Europe/Other Transfer belt 65AA2642* 1st transfer roller /K 65AA2604* 1st transfer roller /Y, /M, /C 65AA2612* Toner collection sheet /1...
  • Page 293: Service Material List

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE MATERIAL LIST 3. SERVICE MATERIAL LIST Material No. Name Shape Remark 000V-16-0 Drum cleaner 200ml 000V-17-0 Roller cleaner 200ml 000V-19-0 Setting powder 000V-18-1 Cleaning pad 10pcs/1pack 65AA-9920 Hydro wipe 10pcs/1pack 00GR00260...
  • Page 294: Ce Tools List

    CE TOOLS LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 4. CE TOOLS LIST Tool No. Name Shape Quantity Remark 65AAJG021 Fixing thermostat positioning jig (for upper roller) 65AAJG031 Fixing thermostat positioning jig (for lower roller) 7050K0020 Mirror positioning jig...
  • Page 295: Jam Code List

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST IV JAM CODE LIST 1. JAM CODE LIST Classifi- Causes Resulting Correction cation code operation Bypass J10-01 After the pickup solenoid /BP (SD5) is If copy is pro- Remove the paper...
  • Page 296 JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classifi- Causes Resulting Correction cation code operation Paper J13-01 After the pick-up solenoid /3 (SD9) is If copy is pro- Pull out the paper feed feed turned ON, pre-registration sensor /3...
  • Page 297 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST Classifi- Causes Resulting Correction cation code operation Paper J17-05 After the intermediate conveyance If copy is pro- Open the vertical con- feed clutch /1 (MC13) is turned ON, interme-...
  • Page 298 JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classifi- Causes Resulting Correction cation code operation Others J19-01 Vertical conveyance door open jam. If copy is pro- Close the vertical con- Vertical conveyance door sensor gressing when veyance door.
  • Page 299 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST Classifi- Causes Resulting Correction cation code operation Paper J32-11 Paper exit sensor (PS13) is ON in the — Pull out ADU and exit idling condition. remove jammed paper, J32-12 Fixing paper exit sensor (PS17) is if any.
  • Page 300 JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classifi- Causes Resulting Correction cation code operation DF-319 J62-07 After the paper exit sensor (PS306) is RADF stops Open the paper exit AFR-20 turned ON, it is not turned OFF within immediately.
  • Page 301 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST Classifi- Causes Resulting Correction cation code operation J72-19 After the stacker inlet motor (M713) is FNS/main body Remove jammed paper turned ON, stacker inlet sensor stop immedi- in the FNS/main body, (PS705) is not turned ON within the ately.
  • Page 302 JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classifi- Causes Resulting Correction cation code operation TU-109 J72-32 After the folding paper exit sensor TU/FNS/main Remove jammed paper TMG-3 (PS725) is turned ON, inlet sensor body stop imme-...
  • Page 303 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST Classifi- Causes Resulting Correction cation code operation J72-83 After the stapler motor /F, /R (M714), FNS/main body Remove jammed paper M709), and clincher motor /F, /R (M715, stop immedi-...
  • Page 304 JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classifi- Causes Resulting Correction cation code operation J92-11 ADU reverse sensor (PS21) is ON in — Pull out ADU and the idling condition. remove jammed paper, if any. J93-01...
  • Page 305: Error Code List

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST V ERROR CODE LIST 1. ERROR CODE LIST Note: • In the F code area of warning codes, "Contact the Service Section" is indicated and in the E code area, "Turn ON the power switch again" is indicated. On the actual LCD screen, all the indi- cations are SC codes.
  • Page 306 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation LT up/ F18-50 When the up/down motor Main body LT drive board (LTDB) down (M100) was ON, M100 abnor- stops immedi-...
  • Page 307 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation Pre- F21-01 Pre-charging exposure lamp /Y Main body Printer control board (PRCB) charging (PCL Y) set cannot be stops immedi-...
  • Page 308 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation Drum F23-07 When the drum motor /C (M16) Main body Printer control board (PRCB) motor was ON, M16 abnormality stops immedi-...
  • Page 309 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation L detec- F27-04 Output of toner density sensor / Main body Printer control board (PRCB) tion K (TDS K) cannot be con-...
  • Page 310 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation Process F29-06 Gamma sensor (PS11) improp- Main body Printer control board (PRCB) abnor- erly adjusted while in the Dmax stops immedi-...
  • Page 311 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation Process F29-17 Charging potential control /C Main body Printer control board (PRCB) abnor- resulted in an abnormality. stops immedi- Drum potential sensor board /C...
  • Page 312 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation F32-03 When the paper exit fan /F, /M, Main body Printer control board (PRCB) abnor- and /R (M28, M27, and M26)
  • Page 313 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation Motor F33-01 When the fixing motor (M29) Main body Conveyance drive motor abnor- was ON, M29 abnormality stops immedi- (CVDB)
  • Page 314 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation Fixing F34-02 Fixing high temperature abnor- Main body Printer control board (PRCB) high mality (TH2) stops immedi- AC drive board (ACDB)
  • Page 315 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation Fixing F35-01 Fixing low temperature abnor- Main body Printer control board (PRCB) mality (TH1) stops immedi- AC drive board (ACDB)
  • Page 316 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation Fixing F36-02 Fixing high temperature hardware Main body Printer control board (PRCB) sensor detection abnormality (TH2) stops immedi- AC drive board (ACDB)
  • Page 317 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation Fixing F36-11 Fixing compensation high temperature Main body Printer control board (PRCB) sensor hardware detection abnormality (TH3) stops immedi- AC drive board (ACDB)
  • Page 318 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation Motor F41-03 When the polygon motor (M4) Main body Printer control board (PRCB) abnor- is started or the speed is...
  • Page 319 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation Motor F41-08 Abnormal temperature of poly- Main body Printer control board (PRCB) abnor- gon motor /M (M4) was stops immedi-...
  • Page 320 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation Color F45-10 After the laser correction motor Main body Printer control board (PRCB) registra- /Y (M7) is turned ON, it is not...
  • Page 321 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation Image E46-07 Connection abnormality Main body Image processing board (IPB) process- between CCD board (CCDB) stops immedi- Overall control board (OACB)
  • Page 322 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation Image E46-16 When scanning the image, Main body Image processing board (IPB) process- access to compression device stops immedi- Program of overall control...
  • Page 323 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation Image E46-25 AOC/AGC adjustment abnor- Main body CCD board (CCDB) process- mality stops immedi- Exposure lamp (L1) • Blocking cover and lens cover...
  • Page 324 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation Image E46-36 When starting APC, PVV was Main body Image processing board (IPB) process- ON (APC was executed during stops immedi-...
  • Page 325 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation Image E46-80 Message cue was not enough Main body Image processing board (IPB) process- or destructed. stops immedi- Program of overall control...
  • Page 326 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation Commu- E50-10 Line status error and check Main body Overall control board (OACB) nication sum error was detected stops immedi-...
  • Page 327 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation Opera- E56-12 When the sub power switch Main body Operation board /1 (OB1) tion (SW2) was turned ON, unwrit- stops immedi-...
  • Page 328 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation F77-03 After the alignment motor /U Main body and FNS control board (FNSCB) abnor- (M705) was turned ON, the FNS stop...
  • Page 329 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation F77-14 After clincher motor /R (M710) Main body and FNS control board (FNSCB) abnor- is turned ON, clincher HP sen-...
  • Page 330 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation TU-109 F77-36 After the pressure motor Main body and FNS control board (FNSCB) abnor- (M107) is turned ON, pressure FNS stop...
  • Page 331 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST Classification Abnormality Causes Resulting Estimated abnormal parts code operation F77-81 After the gate drive motor Main body and FNS control board (FNSCB) abnor- (M712) is turned ON, gate HP...
  • Page 332 ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Classification Abnormality Causes Resulting Estimated abnormal parts code operation E80-32 When transferring data by ISW, Main body Printer cable abnor- data cannot be correctly written stops immedi- USB cable mality to flash ROM.
  • Page 333: About Abnormal Unit Isolation

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ABOUT ABNORMAL UNIT ISOLATION 2. ABOUT ABNORMAL UNIT ISOLATION In the event of following abnormalities, the failed unit can be isolated so that other functions may be tem- porarily operated. If any abnormality code is issued, press the Auto Reset key and turn OFF and ON the SW2 (sub power switch).
  • Page 334 ABOUT ABNORMAL UNIT ISOLATION KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Blank page 5-30...
  • Page 335: Diagrams

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING VI DIAGRAMS 1. PARTS LAYOUT DRAWING 8050/CF5001/C500/8150 parts layout drawing A. Switches and sensors (1) Rear of the main body [11] [12] [10] [8] [7] [6] [5] [4] [3] [2] [1]...
  • Page 336 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (2) Top of the main body 8050fs6601 DF reset switch (RS1) APS sensor /S (PS3) Toner supply unit open/close sensor (PS14) Scanner HP sensor (PS1) APS sensor /L (PS4)
  • Page 337 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING (4) Right side of the main body 8050fs6603 Temp/humidity sensor (TEMP/HUM) (5) Front side of the main body 8050fs6604 1st transfer HP sensor (PS15)
  • Page 338 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (6) Write unit 8050fs6605 Index sensor board /Y (INDX SB Y) Laser correction HP sensor /Y (PS5)* Index sensor board /M (INDX SB M) Laser correction HP sensor /M (PS6)*...
  • Page 339 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING (8) Developing unit 8050fs6607 Toner density sensor /K (TDS K) Toner density sensor /M (TDS M) Toner density sensor /C (TDS C) Toner density sensor /Y (TDS Y) (9) Image correction unit...
  • Page 340 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (10) Toner supply unit 8050fs6609 Toner level detection sensor /K (TLD K) Toner supply door open/close sensor (PS54) Toner level detection sensor /C (TLD C) Toner level detection sensor /M (TLD M)
  • Page 341 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING (12) Bypass feed unit 8050fs6610 Paper size /LBP (PS49) Paper size VR/BP (VR4) No paper sensor /BP (PS47) Paper size /SBP (PS48) (13) Vertical conveyance unit 8050fs6631 Vertical conveyance door sensor (PS51)
  • Page 342 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (14) ADU [10] [11] 8050fs6611 Intermediate conveyance sensor /1 (PS27) ADU conveyance sensor (PS20) Intermediate conveyance sensor /2 (PS28) ADU reverse sensor (PS21) ADU pre-registration sensor (PS23) Registration sensor (PS22)
  • Page 343 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING (16) Fixing unit 8050fs6632 Fixing temperature sensor /3 (TH3) Thermostat /2 (TS2) Fixing temperature sensor /1 (TH1) Fixing temperature sensor /2 (TH2) Thermostat /1 (TS1) Fixing paper exit sensor (PS17)
  • Page 344 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 B. Loads (1) Rear of the main body [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [11] [10] 8050fs6613 1st transfer pressure/release motor (M19) [13]...
  • Page 345 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING (2) Top of the main body 8050fs6614 Scanner cooling fan (M2) Exposure lamp (L1) (3) Front of the main body 8050fs6615 Transfer belt cooling fan (M11) 6-11...
  • Page 346 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (4) Right side of the main body 8050fs6616 Writing exhaust fan /2 (M46) Writing intake fan /1 (M43) Heater /1 (HTR1) Writing exhaust fan /1 (M45) Heater /2 (HTR2)
  • Page 347 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING (6) Write unit [7] [6] [5] [4] [3] [2] [1] 8050fs6618 Polygon motor /Y (M3) Laser correction motor /Y (M7)* Polygon motor /M (M4) Laser correction motor /M (M8)*...
  • Page 348 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (8) Image correction unit 8050fs6620 Gamma shutter solenoid (SD3) Color registration shutter solenoid (SD2) (9) Toner supply unit [10] 8050fs6621 Toner bottle clutch /M (MC15) Toner supply motor /C (M51)
  • Page 349 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING (10) Paper feed tray 1 to 3 [7] [8] [9] [6] [5] [4] [3] [2] [1] 8050fs6633 Pick up solenoid /1 (SD7) Paper feed clutch /3 (MC11) Pick up solenoid /2 (SD8)
  • Page 350 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (12) ADU [10] [11] [12] [13] [14] [15] [6] [5] [4] [3] [2] 8050fs6622 Intermediate conveyance clutch /2 (MC4) ADU reverse motor (M32) Intermediate conveyance clutch /3 (MC5) [10]...
  • Page 351 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING (13) Fixing unit 8050fs6635 Fixing upper lamp /1 (L2) Fixing motor (M29) Fixing upper lamp /2 (L3) Fixing lower lamp (L4) Web motor (M54) 6-17...
  • Page 352 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 C. PCBs and others (1) Rear of the main body [17] [18] [19] [20] [21] [22] [23] [24] [10] [11] [12] [2] [1] [16] [15] [14] [13] 8050fs6623 AC drive board (ACDB)
  • Page 353 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING (2) Top of the main body 8050fs6624 CCD board (CCDB) L1 inverter board (L1 INVB) Key counter (C (K)) (3) Front of the main body [5] [6] [7] [8]...
  • Page 354 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 (4) Write unit [2] [3] [4] [5] 8050fs6626 Temp detection board (TDB) Laser drive board /M (LDB M) (attached to write unit /K only) Laser drive board /C (LDB C)
  • Page 355 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING (6) Image correction unit 8050fs6636 Color registration board /F (CRB/F) Color registration board /R (CRB/R) (7) Toner supply section 8050fs6628 Toner supply drive board (TSDB) (8) ADU 8050fs6629 Conveyance drive board (CVDB)
  • Page 356: Df-319/Afr-20 Parts Layout Drawing

    PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 DF-319/AFR-20 parts layout drawing [18] [11] [10] [15] [16] [14] [13] [17] [12] 8050fs6031 Paper feed motor (M301) [11] Paper exit cover sensor (PS307) Conveyance motor (M302) [12] Tray open/close sensor (PS308)
  • Page 357: Lt-211/C-208 Parts Layout Drawing

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING LT-211/C-208 parts layout drawing [13] [14] [15] SW100 SD100 FRONT [12] [11] [10] [16] M100 M101 8050fs6700 Front door interlock switch (MS101) Remaining paper sensor /4 (PS105) Paper mis-centering sensor (PS120)
  • Page 358: Fs-115/Fs-215/Fn-120/Fn-9/Fs-513/Fs-606 Parts Layout Drawing

    PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 FS-115/FS-215/FN-120/FN-9/FS-513/FS-606 parts layout drawing [26] [27] [25] [24] [23] [21] [22] [20] [19] [18] [17] [16] [10] [11] [12] [15] [13] FRONT [14] 8050fs6701 Sub-tray paper exit sensor (PS701)
  • Page 359 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING [12] [13] [14] [11] [10] 8050fs6702 Stapler paper exit upper limit sensor (PS707) Relay board (RB) Tray upper limit sensor (PS702) FNS control board (FNSCB) Counter rest sensor (PS715)
  • Page 360 PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 8050fs6703 Folding paper exit sensor (PS725) Three-folding gate solenoid (SD706) (FS-215/FN-9/FS-606 only) (FS-215/FN-9/FS-606 only) Folding full LED (LED729) Stapler rotation motor (M706) (FS-215/FN-9/FS-606 only) Stapler movement HP sensor (PS711)
  • Page 361 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING 8050fs6704 Clincher motor /R (M710)/ clincher motor / Stapler HP sensor /R (PS730) /stapler HP F (M715) sensor /F (PS731) Clincher HP sensor /R (PS732) / clincher Cartridge switch/R (SW701) / cartridge...
  • Page 362: Tu-109/Tmg-3 Parts Layout Drawing

    PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TU-109/TMG-3 parts layout drawing [11] [10] 8050fs6705 Upper limit sensor (PS110) Relay 2 (RL28) DC power unit (DCPS) Coil (COL) Lower limit sensor (PS111) Scrap box detection sensor (PS107)
  • Page 363 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING [14] [15] [16] [13] [12] [11] [10] 8050fs6706 Scrap removal fan motor (M108) Front door MS2 (MS2) Scrap full LED (LED101) [10] Paper exit sensor (PS108) Scrap full sensor (PS109)
  • Page 364: Pk-120/Pk-5/Pk-507 Parts Layout Drawing

    PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PK-120/PK-5/PK-507 parts layout drawing M801 Punch motor PAPER EDGE SENSOR Paper edge sensor (PK-120 only) PS802 PS804 Punch scraps full PS Punch scraps box set PS (PK-110 only) PS801...
  • Page 365: Connector Layout Drawing

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING 2. CONNECTOR LAYOUT DRAWING 8050/CF5001/C500/8150 connector layout drawing 2.1.1 Relay connector A. Main body rear side - 1 621 (W : 7 pin) 622 (W : 4 pin) 127 (BK : 8 pin)
  • Page 366 CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 B. Main body rear side - 2 377 (W : 22 pin) 304 (W : 6 pin) 292 (W : 9 pin) 341 (W : 7 pin) 293 (W : 2 pin)
  • Page 367 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING C. Main body upper side 703 (W : 6 pin) 161 (W : 4 pin) 614 (W : 3 pin) 617 (W : 9 pin) 615 (W : 6 pin)
  • Page 368 CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 D. Main body right side 652 (W : 2 pin) 653 (W : 2 pin) 654 (W : 2 pin) 655 (W : 2 pin) 443 (W : 12 pin)
  • Page 369 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING E. Main body left side 754 (W : 3 pin) (New type only) 751 (W : 6 pin) (New type only) 468 (W : 6 pin) 469 (W : 6 pin)
  • Page 370 CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 G. Process unit section 361 (BK : 60 pin) 367 (W : 12 pin) 366 (W : 8 pin) 8050fs6113 H. Toner supply section 170 (W : 12 pin)
  • Page 371 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING Paper supply tray 1 to 3 566 (W : 2 pin) 567 (W : 2 pin) 568 (W : 2 pin) 401 (BK : 32 pin) 415 (BK : 32 pin)
  • Page 372 CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 K. Fixing section 130 (BK : 12 pin) 516 (W : 3 pin) 131 (BK : 12 pin) 8050fs6118 6-38...
  • Page 373: Connector In The Board

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING 2.1.2 Connector in the board A. Printer control board 650 (W : 20 pin) 357 (W : 9 pin) 360 (W : 40 pin) 391 (GY : 18 pin)
  • Page 374 CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 B. AC drive board 120 (W : 5 pin) 156 (W : 5 pin) 121 (W : 8 pin) 152 (W : 11 pin) 153 (W : 4 pin)
  • Page 375 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING E. DC power unit/1 102 (W : 4 pin) 103 (W : 6 pin) 108 (W : 4 pin) 106 (W : 8 pin) 101 (W : 3 pin)
  • Page 376 CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 H. Drum drive board /Y, /M, /C, /K 316,323,330,337 (W : 3 pin) 313,320,327,334 (W : 6 pin) 312,319,326,333 (W : 2 pin) 8050fs6039 311,318,325,332 (W : 9 pin)
  • Page 377 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING K. High voltage unit/2 737 (W : 12 pin) 739 (W : 3 pin) 738 (W : 10 pin) 740 (N.C.) 8050fs6042 L. Image processing board 271 (W : 6 pin)
  • Page 378 CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 M. Index sensor /Y, /M, /C, /K 274,278,282,286 (GY : 5 pin) 8050fs6044 N. L1 inverter board 606 (W : 3 pin) ?? (W : 4 pin) 8050fs6045 O. Laser drive board /Y, /M, /C, /K...
  • Page 379 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING Q. Overall control board 250 (W : 18 pin) 217 (BN : 50 pin) 258 (N.C.) 13 (N.C.) 251 (W : 16 pin) 252 (W : 4 pin) 9 (N.C.) 270 (W : 60 pin) 12 (N.C.)
  • Page 380 CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 S. Operation board /1 176 (W : 6 pin) 173 (W : 6 pin) 172 (W : 12 pin) 175 (W : 4 pin) 174 (W : 14 pin)
  • Page 381 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING Scanner drive board 607 (W : 3 pin) 609 (W : 14 pin) 1 (N.C.) 601 (W : 20 pin) 603 (W : 3 pin) 8050fs6052 602 (W : 4 pin) 605 (W : 3 pin) W.
  • Page 382 CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Z. Color registration board /F, /R 498 (W : 4 pin) 381 (W : 4 pin) 379 (W : 4 pin) 382 (W : 4 pin) 8050fs6056 6-48...
  • Page 383: Df-319/Afr-20 Connector Layout Drawing

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING DF-319/AFR-20 connector layout drawing A. DF drive board 14 (W : 9 pin) 13 (W : 15 pin) 3 (W : 7 pin) 12 (W : 5 pin) 2 (W : 6 pin) 1 (N.C.)
  • Page 384: Lt-211/C-208 Connector Layout Drawing

    CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 LT-211/C-208 connector layout drawing 802 (W : 10 pin) 807 (W : 14 pin) 5 (N.C.) 805 (W : 11 pin) 804 (W : 12 pin) 4 (N.C.) 800 (W : 6 pin) 808 (W : 2 pin) 3 (N.C.)
  • Page 385: Fs-115/Fs-215/Fn-120/Fn-9/Fs-513/Fs-606 Connector Layout Drawing

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING FS-115/FS-215/FN-120/FN-9/FS-513/FS-606 connector layout drawing A. FNS control board 61 (W : 2 pin) 51 (W : 32 pin) 33 (W : 38 pin) 12 (W : 24 pin) 62 (W : 40 pin)
  • Page 386: Tu-109/Tmg-3 Connector Layout Drawing

    CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TU-109/TMG-3 connector layout drawing 402 (GY : 28 pin) 404 (GY : 18 pin) 406 (GY : 20 pin) 403 (W : 5 pin) 401 (GY : 40 pin)
  • Page 387: Timing Chart

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TIMING CHART 3. TIMING CHART 8050/CF5001/C500/8150 timing chart A. Full color, life size, ADF single sided original document of 2 sheets, double sided original doc- ument of 2 copies, paper feed tray /1 paper feed...
  • Page 388: Df-319/Afr-20 Timing Chart

    TIMING CHART KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 DF-319/AFR-20 timing chart A. A4, life size, single-sided original document, original document of 3 sheets (1/3) 8050fs6310 6-54...
  • Page 389 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TIMING CHART A. A4, life size, single sided original document, original document of 3 sheets (2/3) 8050fs6311 6-55...
  • Page 390 TIMING CHART KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 A. A4, life size, single sided original document, original document of 3 sheets (3/3) 8050fs6312 6-56...
  • Page 391 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TIMING CHART B. A4, life size, double sided original document, original document of 3 sheets (1/4) 8050fs6313 6-57...
  • Page 392 TIMING CHART KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 B. A4, life size, double sided original document, original document of 3 sheets (2/4) 8050fs6314 6-58...
  • Page 393 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TIMING CHART B. A4, life size, double sided original document, original documents of 3 sheets (3/4) 8050fs6315 6-59...
  • Page 394 TIMING CHART KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 B. A4, life size, double sided original document, original document of 3 sheets (4/4) 8050fs6316 6-60...
  • Page 395: Lt-211/C-208 Timing Chart

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TIMING CHART LT-211/C-208 timing chart A. A4, single sided, 2-sheet paper feed 8050fs6317 6-61...
  • Page 396: Fs-115/215/Fn-120/9/Fs-513/606 Timing Chart

    TIMING CHART KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 FS-115/215/FN-120/9/FS-513/606 timing chart A. Sort, A4, document of 2 sheets, 3-copy setting, single sided 8050fs6318 6-62...
  • Page 397 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TIMING CHART B. Flat stapling at 2 points, A4, document of 11 sheets, 2-copy setting 8050fs6319 6-63...
  • Page 398 TIMING CHART KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 C. Stitch and fold, A4R, original document of 3 sheets, 2-copy setting, single sided 8050fs6320 6-64...
  • Page 399 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TIMING CHART D. Three-folding, A4R, original document of 3 sheets, 2-copy setting, single sided 8050fs6321 6-65...
  • Page 400: Tu-109/Tmg-3 Timing Chart

    TIMING CHART KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TU-109/TMG-3 timing chart A. Cutting mode, A3, 16 sheets, 2 copies 8050fs6322 6-66...
  • Page 401 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 TIMING CHART B. Through mode, A3, 16 sheets, 2 copies 8050fs6323 6-67...
  • Page 402: Pk-120/Pk-5/Pk-507 Timing Chart

    TIMING CHART KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PK-120/PK-5/PK-507 timing chart A. Punch, 2-staple flat stapling, A4, 2 sheets, 3 copies set, single sided 8050fs6122 6-68...
  • Page 403: Overall Wiring Diagram

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM 4. OVERALL WIRING DIAGRAM DF-319/AFR-20 Overall Wiring Diagram DFCB PAPER FEED MOTOR M301 PAPER FEED COVER SENSOR PS303 NO PAPER SENSOR M302 CONVEYANCE MOTOR PS304 REGISTRATION SENSOR PS301 TIMING SENSOR...
  • Page 404: Overall Wiring Diagram

    OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location DFCB RADF control board M301 Paper feed motor M302 Conveyance motor M303 Reverse/exit motor MC301 Registration clutch PS301 Registration sensor PS302 Timing sensor PS303 Paper feed cover sensor...
  • Page 405: Lt-211/C-208 Overall Wiring Diagram

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM LT-211/C-208 Overall Wiring Diagram PAPER FEED MOTOR FRONT DOOR UPPER COVER PRE- OPEN/CLOSE OPEN/CLOSE REGIST- PAPER MIS-CENTERING SENSOR SENSOR SENSOR TRAY DOWN PAPER FEED RATION M101 SWITCH CLUTCH CLUTCH...
  • Page 406 OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location LT211 LT211 M101 Paper feed motor M100 Up/down motor M136 Paper feed assist fan/F M137 Paper feed assist fan/R MC101 Paper feed clutch MC102 Pre-registration clutch...
  • Page 407: Fs-115/215/Fn-120/9/Fs-513/606 Overall Wiring Diagram

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM FS-115/215/FN-120/9/FS-513/606 Overall Wiring Diagram MAIN BODY FNS CB 10-1 24V 111-1 M722 10-2 N.C. STACKING ASSIST MOTOR 111-2 10-3 DRIVE 10-4 N.C. 10-5 N.C. 10-6 N.C. 113-1 10-7 24V...
  • Page 408 OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location Symbol Part name Location FNSCB FNS control board PS718 Shift HP sensor M701 FNS conveyance motor PS719 Sub-tray full sensor M702 Shift motor PS720 Stacker no paper sensor...
  • Page 409: Tu-109/Tmg-3 Overall Wiring Diagram

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM TU-109/TMG-3 Overall Wiring Diagram Symbol Connector Faston Crimp Relay connector 6-75...
  • Page 410 OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location Circuit breaker Coil Coil DCPS DC power supply unit LED101 Scraps full LED M101 Conveyance motor M102 Trimmer motor M103 Stopper motor M104 Stopper release motor...
  • Page 411: Pk-120/Pk-5/Pk-507 Overall Wiring Diagram

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM PK-120/PK-5/PK-507 Overall Wiring Diagram PKDB Symbol Connector Faston Crimp Relay connector FNS CB 6-77...
  • Page 412 OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location PKDB Punch drive board FNS CB FNS control board M801 Punch motor PS801 Punch HP PS — Paper edge sensor PS804 Paper scraps box set PS...
  • Page 413: Appendix

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 APPENDIX 5. APPENDIX 8050/CF5001/C500/8150 Overall Wiring Diagram (1/8) ADF (OPTION) L1 INVB SCANNER UNIT 1/2 HD-106 (OPTION) IP-921 (OPTION) 1/2 SCDB IP-901(OPTION) 1/2 -106 136 137 135 134 132 133 139 140...
  • Page 414 APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location ADF (option) HD-106 HD-106 (option) HDD (IP-921) HDD IFB HDD I/F board INDX SB Y INDEX sensor board /Y INDX SB M INDEX sensor board /M INDX SB C...
  • Page 415: 8050/Cf5001/C500/8150 Overall Wiring Diagram (3/8)

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 APPENDIX 8050/CF5001/C500/8150 Overall Wiring Diagram (2/8) SCANNER UNIT 2/2 LCDB OB_INVB TOUCH PANEL BOARD CCDB 4PIN 14PIN 6PIN CT6PIN CT12PIN IP-921 (OPTION) 2/2 161-4-1 FT-32 SUB POWER 161-3-2 FT-31 SWITCH IP-901(OPTION) 2/2...
  • Page 416 APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location Sub power switch OB INVB OB inverter board LCDB LCD board Touch panel board CCDB CCD board Operation board /1 Operation board /2 Operation board /3 OACB...
  • Page 417: 8050/Cf5001/C500/8150 Overall Wiring Diagram (4/8)

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 APPENDIX 8050/CF5001/C500/8150 Overall Wiring Diagram (3/8) LASER LASER LASER LASER LASER LASER POLYGON POLYGON POLYGON CORRECTION CORRECTION CORRECTION CORRECTION CORRECTION CORRECTION MOTOR/Y MOTOR/M MOTOR/C POLYGON MOTOR/K MOTOR/Y MOTOR/M MOTOR/C SENSOR/Y SENSOR/M SENSOR/C...
  • Page 418 APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location Symbol Part name Location TDS Y Toner density sensor /Y CRB /F Color registration board /F TDS M Toner density sensor /M CRB /R Color registration board /R...
  • Page 419: 8050/Cf5001/C500/8150 Overall Wiring Diagram (5/8)

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 APPENDIX 8050/CF5001/C500/8150 Overall Wiring Diagram (4/8) COIN VENDOR COIN VENDOR FNS (OPTION) LCT (OPTION) (PARALLEL) (SERIAL) DCPS1 53 54 56 57 59 60 63 64 70 69 73 74 65 66 116 117...
  • Page 420 APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location PS60 Encoder sensor /Y1 PS61 Encoder sensor /Y2 PS62 Encoder sensor /M1 PS63 Encoder sensor /M2 PS64 Encoder sensor /C1 PS65 Encoder sensor /C2 PS66 Encoder sensor /K1...
  • Page 421: 8050/Cf5001/C500/8150 Overall Wiring Diagram (6/8)

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 APPENDIX 8050/CF5001/C500/8150 Overall Wiring Diagram (5/8) MAIN POWER SWITCH CBR1 FT10 101-1 AC(H) DCPS1 1/2 POWER PLUG 101-2 NC AC(N) CBR2 TRANSFORMER/MAIN BODY TRNS1 TRNS2 FT15 TRANSFORMER/LCT 130 131 156-1 AC(H) OACB...
  • Page 422 APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location CBR1 Circuit breaker /1 CBR2 Circuit breaker /2 DCPS1 DC power suply unit /1 DCPS4 DC power suply unit /4 (HD-106) Main relay DCPS2 relay HTR relay...
  • Page 423 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 APPENDIX 8050/CF5001/C500/8150 Overall Wiring Diagram (6/8) IP-921 (OPTION) DCPS3 112-1 DCPS1 2/2 DCPS2 112-2 110-1 AC(H) 112-3 110-2 NC 110-3 NC IP-921 110-4 AC(N) 117 114 TSDB PRCB SCDB SCDB CVDB TSDB...
  • Page 424 APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location DCPS2 DC power supply unit /2 DCPS3 DC power supply unit /3 (IP-921) Tray up drive motor /3 Tray up drive motor /2 Tray up drive motor /1...
  • Page 425: Fixing Unit

    KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 APPENDIX 8050/CF5001/C500/8150 Overall Wiring Diagram (7/8) FT27 FT28 FT26 FT25 PRCB(2/2) 1/2 FT23 FT24 FT30 FT22 FT21 FIXING FIXING FIXING FIXING TEMPERATURE EMPERATURE TEMPERATURE TEMPERATURE FT29 SENSOR/1 SENSOR/3 SENSOR/2 SENSOR/4 FT20 FIXING UNIT...
  • Page 426 APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location Symbol Part name Location Thermostat /1 Developing bias /Y Thermostat /2 Developing bias /M High voltage unit /1 Developing bias /C Fixing upper heater lamp /1 Developing bias /K...
  • Page 427 KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 APPENDIX 8050/CF5001/C500/8150 Overall Wiring Diagram (8/8) PRCB(2/2) 2/2 (New type only) TEMP /HUM TEMP/HUMIDITY WRITING WRITING WRITING WRITING DRUM UNIT SENSOR INTAKE FAN/1 INTAKE FAN/2 EXHAUST FAN/1 EXHAUST FAN/2 TONER DCPS1 DCPS2...
  • Page 428 APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Symbol Part name Location C(K) Key counter TEMP/HUM Temp/Humidity sensor High voltage unit /2 Fixing cooling fan /3 Fixing cooling fan /2 Writing intake fan /1 Writing intake fan /2 Writing exhaust fan /1...

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8150Cf5001Bizhub pro c500

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