Omron M1 Series User Manual

Multi-function compact inverter
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Multi-function Compact Inverter
M1 Series Standard Type
User's Manual
3G3M1-A££££
I669-E1-03

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Table of Contents
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Summary of Contents for Omron M1 Series

  • Page 1 Multi-function Compact Inverter M1 Series Standard Type User's Manual 3G3M1-A££££ I669-E1-03...
  • Page 2 Moreover, because OMRON is constantly striving to improve its high-quality products, the infor- mation contained in this manual is subject to change without notice. 3. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON as- sumes no responsibility for errors or omissions.
  • Page 3: Intended Readers

    Before using the inverter, read this manual and gain a full understanding of the information provided herein. After you finished reading this manual, keep it in a convenient place so that it can be referenced at any time. Make sure this manual is delivered to the end user. M1 Series Standard Type User's Manual (I669)
  • Page 4: Manual Configuration

    Section 10 Maintenance and Inspection This section describes the maintenance and periodical in- spection items. Appendix This section provides information on derating, capacitor life curve, compliance with the UL/cUL Standards, and in- verter selection. M1 Series Standard Type User's Manual (I669)
  • Page 5: Manual Structure

    Precautions on what to do and what not to do to ensure safe usage of the product. Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance. M1 Series Standard Type User's Manual (I669)
  • Page 6 Manual Structure Additional Information Additional information to read as required. This information is provided to increase understanding or make operation easier. References are provided to more detailed or related information. M1 Series Standard Type User's Manual (I669)
  • Page 7: Sections In This Manual

    Sections in this Manual Sections in this Manual Maintenance and Overview Inspection Design Appendix Operation and Test Run Parameter List Basic Settings Vector Control and Applied Functions Other Functions Communications Functions Troubleshooting M1 Series Standard Type User's Manual (I669)
  • Page 8: Table Of Contents

    Revision History..................... 31 Section 1 Overview Overview of Functions ......................1-2 1-1-1 Features of 3G3M1 Series Inverter .....................1-2 1-1-2 Classes of 3G3M1 Series Inverter ....................1-4 1-1-3 Compliance with International Standards..................1-6 Appearance and Part Names ....................1-7 M1 Series Standard Type User's Manual (I669)
  • Page 9 4-2-6 Parameter A (Motor 2 Parameter)...................4-135 4-2-7 Parameter b (Speed Control 3) ....................4-141 4-2-8 Parameter r (Speed Control 4) ....................4-142 4-2-9 Parameter J (Applied Functions 1)..................4-143 4-2-10 Parameter d (Applied Functions 2) ..................4-148 M1 Series Standard Type User's Manual (I669)
  • Page 10 Settings of V/f Control with Speed Feedback................6-11 6-2-2 Protective Detection under V/f Control with Speed Feedback ..........6-12 6-2-3 Adjustments for V/f Control with Speed Feedback..............6-14 Sensorless Vector Control ....................6-16 6-3-1 Sensorless Vector Control Parameter Settings .................6-16 M1 Series Standard Type User's Manual (I669)
  • Page 11 I/O check ........................... 7-11 7-1-3 Maintenance Information......................7-13 7-1-4 Alarm information ........................7-18 Multifunction Input/Output Functions List ................7-26 7-2-1 Multifunction Input Selection .....................7-26 7-2-2 Multifunction Output Selection ....................7-31 Analog I/O Settings......................7-35 7-3-1 Analog Input Function Selection ....................7-35 M1 Series Standard Type User's Manual (I669)
  • Page 12 7-9-2 Automatic Carrier Frequency Reduction ................. 7-114 7-9-3 Starting Frequency and Stop Frequency ................7-114 7-9-4 Zero Speed Control ......................... 7-115 7-9-5 Frequency Jump Function....................... 7-116 7-9-6 RUN Direction Limit Selection ....................7-117 M1 Series Standard Type User's Manual (I669)
  • Page 13 Troubleshooting for Modbus Mapping Function ................8-25 8-7-5 Endian Function ........................8-25 Co-inverter Communication....................8-27 8-8-1 Co-inverter Communication Parameters ...................8-28 8-8-2 Co-inverter Communication Settings ..................8-31 Modbus Communication Data Lists...................8-34 8-9-1 Coil Number List........................8-34 8-9-2 Register List ..........................8-36 M1 Series Standard Type User's Manual (I669)
  • Page 14 Smoothing Capacitor Life Curve ..................A-6 Life Alarm Output........................A-9 Overview of Inverter Selection ..................A-10 A-4-1 Motor Capacity Selection ......................A-10 A-4-2 Inverter Capacity Selection ...................... A-13 A-4-3 Overview of Braking Resistor Selection ................... A-14 M1 Series Standard Type User's Manual (I669)
  • Page 15: Terms And Conditions Agreement

    Omron’s exclusive warranty is that the Products will be free from defects in materials and work- manship for a period of twelve months from the date of sale by Omron (or such other period ex- pressed in writing by Omron). Omron disclaims all other warranties, express or implied.
  • Page 16: Application Considerations

    WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Application Considerations...
  • Page 17: Statement Of Security Responsibilities For Assumed Use Cases And Against Threats

    Product. Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate; how- ever, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. Statement of security responsibilities for assumed use cases and...
  • Page 18: Safety Precautions

    The symbol shown to the left indicates "Caution against electric shock." This symbol indicates caution and warning. The specific instruction is indicated using an illustration or text inside or near The symbol shown to the left indicates “Caution against fire.” M1 Series Standard Type User's Manual (I669)
  • Page 19 There is a risk of severe injury. Do not enter the operating area during operation. There is a risk of severe injury due to electric shock. Do not perform maintenance while the power supply is ON. M1 Series Standard Type User's Manual (I669)
  • Page 20 Not doing so may result in electric shock or accidents. M1 Series Standard Type User's Manual (I669)
  • Page 21 Output terminals (ROA, ROB) use relays, and may remain ON, OFF or undetermined when their lifetime is reached. For safety, equip the inverter with an external protective function. Not doing so may result in fire or accidents. M1 Series Standard Type User's Manual (I669)
  • Page 22 Checking validity of backups and preparing data for restore in case of falsification and ab- normalities • Safety design, such as emergency shutdown and fail-soft operation in case of data tam- pering and abnormalities M1 Series Standard Type User's Manual (I669)
  • Page 23 When installing the product, use only the specified screws. Not doing so may result in fire or accidents. Do not install or operate an inverter with damaged external or internal components. Doing so may result in injury, fire or accidents. M1 Series Standard Type User's Manual (I669)
  • Page 24 Not doing so may result in injury. UL and cUL compliance is subject to conditions. Strictly observe the conditions listed in the instruction manual or user's manual. Not doing so may result in fire or accidents. M1 Series Standard Type User's Manual (I669)
  • Page 25: Precautions For Safe Use

    • Even when the inverter power is turned OFF, the counter-electromotive force occurs while the PM motor rotates, which may result in electric shock. Do not remove the surface cover of the inverter until the PM motor stops. M1 Series Standard Type User's Manual (I669)
  • Page 26: Maintenance And Inspection

    • The capacitor service life is influenced by the ambient temperature. Refer to “Smoothing Capacitor Life Curve” described in the manual. When a capacitor reaches the end of its service life and does not work as the product, you need to replace the capacitor. M1 Series Standard Type User's Manual (I669)
  • Page 27: Precautions For Correct Use

    Warning Label • This product bears a warning label at the following location to provide handling warnings. • Be sure to follow the instructions. The appearance differs depending on the capacity of the inverter. M1 Series Standard Type User's Manual (I669)
  • Page 28: Warning Description

    Precautions for Correct Use Warning Description M1 Series Standard Type User's Manual (I669)
  • Page 29: Regulations And Standards

    This product is subject to energy efficiency regulations when it is used in motor systems that are driven by an inverter. For details on inverter efficiency with respect to motor output in accordance with EU efficiency regulations, refer to the following website. https://industrial.omron.eu/en/company-info/environmental/ecodesign-directive M1 Series Standard Type User's Manual (I669)
  • Page 30: Items To Check After Unpacking

    Checking the Nameplate The nameplate is affixed to the product. 7.5 kW or lower Inverter model Unit version Input specifications Output specifications 11 kW or higher Inverter model Unit version Input specifications Output specifications M1 Series Standard Type User's Manual (I669)
  • Page 31: Checking The Model

    Checking the Accessories The instruction manual is the only accessory included in the Multi-function Compact Inverter (3G3M1 Series). Mounting screws and other necessary parts must be provided by the user. M1 Series Standard Type User's Manual (I669)
  • Page 32: Related Manuals

    Sysmac Studio Version I589 SYSMAC- To learn about how to Describes how to oper- 1 Drive Functions Oper- SE2□□□ set and adjust the inver- ate Sysmac Studio. ation Manual ter. M1 Series Standard Type User's Manual (I669)
  • Page 33: Revision History

    Example I669-E1-01 Man.No. Revision code Revision code Revision date Revised content September 2022 Original production • January 2023 Improved descriptions, etc • March 2023 Improved descriptions, etc M1 Series Standard Type User's Manual (I669)
  • Page 34 Revision History M1 Series Standard Type User's Manual (I669)
  • Page 35: Overview

    Classes of 3G3M1 Series Inverter ..............1-4 1-1-3 Compliance with International Standards............1-6 Appearance and Part Names ................ 1-7 Specifications ....................1-11 1-3-1 Standard Specifications..................1-11 1-3-2 External Dimensions ..................1-18 Restrictions ....................1-24 M1 Series Standard Type User's Manual (I669)
  • Page 36: Overview Of Functions

    PM motors, which results in highly efficient control. This is combined with the OMRON’s unique auto-tuning function and magnetic pole position esti- mation function that estimates the magnetic pole position of a PM motor during startup to enable its smooth start.
  • Page 37 Modbus communication. Environmental Consideration OMRON gives consideration to not only the functions inherent to the inverter, but also its service life and energy efficiency. This inverter, as a standard, complies with the RoHS Directive and other international standards to re- alize an environmental-friendly inverter.
  • Page 38: Classes Of 3G3M1 Series Inverter

    3.0 kW 3G3M1-A2022 3.7 kW 5.5 kW 3G3M1-A2037 5.5 kW 7.5 kW 3G3M1-A2055 7.5 kW 11 kW 3G3M1-A2075 11 kW 15 kW 3G3M1-A2110 15 kW 18.5 kW 3G3M1-A2150 18.5 kW 22 kW 3G3M1-A2185 M1 Series Standard Type User's Manual (I669)
  • Page 39 0.1 kW 0.2 kW 3G3M1-AB001 0.2 kW 0.4 kW 3G3M1-AB002 0.4 kW 0.55 kW 3G3M1-AB004 0.75 kW 1.1 kW 3G3M1-AB007 1.5 kW 2.0 kW 3G3M1-AB015 2.2 kW 2.7 kW 3G3M1-AB022 3.7 kW 3G3M1-AB037 M1 Series Standard Type User's Manual (I669)
  • Page 40: Compliance With International Standards

    Standard Applicable standard EN 61800-3:2004/A1:2012 UKCA Functional safety EN 61800-5-2 :2017 STO SIL3 EN/ISO 13849-1:2015, Cat.3 / PLe Electrical safety EN 61800-5-1:2017 UL61800 -5-1, Edition 1, 2012 CSA-C22.2 No.274, 2017 KS-C9800-3 EN 61800-3:2004+A1:2012 M1 Series Standard Type User's Manual (I669)
  • Page 41: Appearance And Part Names

    Control circuit terminal block B Safety input terminal block Terminating resistor Safety function selector switch (SW9) selector switch (SW6) (Factory default) Control circuit terminal block C Relay output terminal block Main circuit terminal block M1 Series Standard Type User's Manual (I669)
  • Page 42 (3) Cooling Fin (6) Surface cover (Backing plate) Note The single-phase 200-V, 1.5-kW and three-phase 200-V, 1.5-kW models have a cooling fan. The three-phase 400-V, 0.4/0.75/1.5 kW model, however, has no cooling fan. M1 Series Standard Type User's Manual (I669)
  • Page 43 Three-phase 200 V, 5.5/7.5 kW Three-phase 400 V, 5.5/7.5 kW (1) Cooling Fan Cover (4) Inverter Case (2) Cooling Fan (5) Surface cover (Terminal block cover) (3) Cooling Fin (6) Surface cover (Backing plate) M1 Series Standard Type User's Manual (I669)
  • Page 44 Three-phase 200 V, 18.5/22 kW Three-phase 400 V, 18.5/22 kW (1) Cooling Fan Cover (4) Inverter Case (2) Cooling Fan (5) Surface cover (Terminal block cover) (3) Cooling Fin (6) Surface cover (Backing plate) 1-10 M1 Series Standard Type User's Manual (I669)
  • Page 45: Specifications

    In calculating the rated capacity, the rated output voltage is assumed to be 200 V or 240 V. 1-11 M1 Series Standard Type User's Manual (I669)
  • Page 46 43.8 52.3 60.6 77.9 94.3 rent [A] 11.3 14.2 17.3 23.2 43.8 52.3 60.6 11.3 14.2 16.8 23.2 43.8 52.3 60.6 77.9 Rated output voltage Three-phase 380 to 480 V (with AVR) 1-12 M1 Series Standard Type User's Manual (I669)
  • Page 47 The rated output current of A4022 and A4040 in the HND mode decreases by 1% for every temperature increase of 1°C when the ambient temperature is 40°C or more. Single-phase 200-V Class HHD: Heavy load, HND: Light load Item Single-phase 200 V Model (3G3M1-AB□□□) 1-13 M1 Series Standard Type User's Manual (I669)
  • Page 48 The maximum applicable motor capacity is 2.2 kW when the input voltage is 220 to 240 V. The maximum applicable motor capacity is 3.0 kW when the input voltage is 220 to 240 V. 1-14 M1 Series Standard Type User's Manual (I669)
  • Page 49 0.75 to 16 kHz (HHD) 0.75 to 10 kHz (HND) • 3G3M1-AB037 0.75 to 16 kHz (HHD) The carrier frequency automatically drops according to the ambient temperature and output current. (This function can be disabled.) 1-15 M1 Series Standard Type User's Manual (I669)
  • Page 50 10 bits/4 to 20 mA or 0 to 20 mA, AO (PO) terminal: Max. 32 kHz, 0 to 11 V) Pulse output RS-485 RJ45 connector (for Digital Operator) RS-485 Control circuit terminal block, Modbus communication nica- USB 2.0, Micro-B connector tions 1-16 M1 Series Standard Type User's Manual (I669)
  • Page 51 Derating of the rated output current of the inverter may be required depending on the heavy/light load mode selection, operating ambient temperature, side-by-side installation, and carrier frequency settings. Use the inverter in an appropriate environment according to A-1 Derating Table on page A-2. 1-17 M1 Series Standard Type User's Manual (I669)
  • Page 52: External Dimensions

    1 Overview 1-3-2 External Dimensions 68 (W) 2xM5.2 Power Model W [mm] H [mm] D [mm] supply [mm] Single- 3G3M1-AB001 phase 200 3G3M1-AB002 3G3M1-AB004 3G3M1-AB007 Three- 3G3M1-A2001 phase 200 3G3M1-A2002 3G3M1-A2004 3G3M1-A2007 1-18 M1 Series Standard Type User's Manual (I669)
  • Page 53 1 Overview 110 (W) 2xϕ5.2 96.5 Power Model W [mm] H [mm] D [mm] D1 [mm] supply Single- 3G3M1-AB015 phase 200 Three- 3G3M1-A2015 phase 200 3G3M1-A2022 Three- 3G3M1-A4004 phase 400 3G3M1-A4007 3G3M1-A4015 3G3M1-A4022 1-19 M1 Series Standard Type User's Manual (I669)
  • Page 54 1 Overview 140 (W) 2xϕ5.2 Power Model W [mm] H [mm] D [mm] D1 [mm] supply Single- 3G3M1-AB022 phase 200 Three- 3G3M1-A2037 phase 200 Three- 3G3M1-A4030 phase 400 3G3M1-A4040 1-20 M1 Series Standard Type User's Manual (I669)
  • Page 55 1 Overview 180 (W) 2xM6 Power Model W [mm] H [mm] D [mm] D1 [mm] supply Single- 3G3M1-AB037 phase 200 Three- 3G3M1-A2055 phase 200 3G3M1-A2075 87.7 Three- 3G3M1-A4055 phase 400 3G3M1-A4075 1-21 M1 Series Standard Type User's Manual (I669)
  • Page 56 1 Overview 220 (W) 2xM10 Power Model W [mm] H [mm] D [mm] D1 [mm] supply Three- 3G3M1-A2110 phase 200 3G3M1-A2150 Three- 3G3M1-A4110 phase 400 3G3M1-A4150 1-22 M1 Series Standard Type User's Manual (I669)
  • Page 57 1 Overview 250 (W) 2xM10 Power Model W [mm] H [mm] D [mm] D1 [mm] supply Three- 3G3M1-A2185 phase 200 Three- 3G3M1-A4185 phase 400 3G3M1-A4220 1-23 M1 Series Standard Type User's Manual (I669)
  • Page 58: Restrictions

    Avail- Avail- Avail- Torque bias able able able able Automatic speed control (ASR), Notch Avail- Avail- Avail- Avail- filter able able able able Avail- Avail- Avail- Zero speed control able able able 1-24 M1 Series Standard Type User's Manual (I669)
  • Page 59 Derating of the rated output current of the inverter may be required when a high carrier frequency is set, depending on the heavy/light load mode selection and operating temperature. Use the inverter in an appropriate environment according to A-1 Derating Table on page A-2. 1-25 M1 Series Standard Type User's Manual (I669)
  • Page 60 1 Overview 1-26 M1 Series Standard Type User's Manual (I669)
  • Page 61: Design

    Wiring for RS-485 Communications Terminal Block........2-57 2-3-8 Safety Function ..................... 2-58 Others......................2-60 2-4-1 Korean Radio Regulations (KC) ..............2-60 2-4-2 Compliance with EU Directives and UKCA ........... 2-60 2-4-3 UL/cUL Standards Cautions................2-76 M1 Series Standard Type User's Manual (I669)
  • Page 62: Installation

    • Do not install the inverter in locations subject to direct sunlight. • Do not install the inverter in locations subject to corrosive or flammable gases. Installation Conditions Keep the inverter clear of heating elements such as a braking resistor or reactor. M1 Series Standard Type User's Manual (I669)
  • Page 63 Remember that poor air circulation around inverters causes an internal temperature rise, which may inversely affect the internal components of the inverters. M1 Series Standard Type User's Manual (I669)
  • Page 64 Maxi- system power shipment shipment shipment mum set shipment mum set value value value value value value 3G3M1- A2001 3G3M1- A2002 3G3M1- A2004 3G3M1- A2007 3G3M1- A2015 3G3M1- A2022 3G3M1- A2037 3G3M1- A2055 M1 Series Standard Type User's Manual (I669)
  • Page 65 3G3M1- A2075 3G3M1- A2110 3G3M1- A2150 3G3M1- A2185 3G3M1- A4004 3G3M1- A4007 3G3M1- A4015 3G3M1- A4022 3G3M1- A4030 3G3M1- A4040 3G3M1- A4055 3G3M1- A4075 3G3M1- A4110 3G3M1- A4150 3G3M1- A4185 3G3M1- 1000 A4220 M1 Series Standard Type User's Manual (I669)
  • Page 66 3G3M1- AB001 3G3M1- AB002 3G3M1- AB004 3G3M1- AB007 3G3M1- AB015 3G3M1- AB022 3G3M1- AB037 The inverter generating loss at rated output current. The maximum set value (max. carrier) differs depending on specification. M1 Series Standard Type User's Manual (I669)
  • Page 67: Removal Of Each Part

    Install the terminal block cover on the inverter from the top and press it until you here a click. Tighten the terminal block cover fixing screws with the tightening torque of 0.3 Nm. M1 Series Standard Type User's Manual (I669)
  • Page 68: Terminal Blocks

    Relay output terminal The SPDT contact terminal block for relay output. block Main circuit terminal block The terminal block for connecting the main power supply for the inverter, outputs to the motor, braking resistor, etc. M1 Series Standard Type User's Manual (I669)
  • Page 69: Preparing Backing Plate

    Note that IP20 protection is no longer ensured when using the product with backing plate removed. Unnecessary portion Unnecessary portion Unnecessary portion Unnecessary portion M1 Series Standard Type User's Manual (I669)
  • Page 70: Wiring

    *1. To protect the wiring, install a molded case circuit breaker (MCCB) or earth leakage circuit breaker (ELCB) (with overcurrent protection function) recommended for each inverter on the inverter input side (primary side). Do not use circuit breakers whose rated current exceeds recommended values. 2-10 M1 Series Standard Type User's Manual (I669)
  • Page 71: Arrangement And Function Of Main Circuit Terminal Block

    Connect the AC input power supply. For single-phase 200-V type Inverters (3G3M1- L2/S AB□□□), connect these to the L1/L and L2/N termi- L3/T L2/N nals, respectively. Inverter output terminal Connect a three-phase motor. 2-11 M1 Series Standard Type User's Manual (I669)
  • Page 72: Arrangement And Function Of Control Circuit Terminal Block

    Arrangement and Function of Control Circuit Terminal Block The table below shows the arrangement of the control circuit terminal block, and description and spec- ifications of each terminal. Control Circuit Terminal Block DO2 DOC ROA ROB ROC 2-12 M1 Series Standard Type User's Manual (I669)
  • Page 73 Approx. 500 Ω put (Current) to 20 mA current signal. (PO) Multi-function Output a pulse. Output pulse: 32 kHz analog out- max. put (Pulse Output voltage: 11 VDC output) Allowable current: 2 mA max. 2-13 M1 Series Standard Type User's Manual (I669)
  • Page 74 5 to 24 VDC kΩ input signals. Voltage between input and DIC: 5 to 24 VDC ON voltage: 4 V min. OFF voltage: 2 V max. Allowable voltage: 27 VDC max. 2-14 M1 Series Standard Type User's Manual (I669)
  • Page 75: Wiring For Main Circuit Terminals

    ROB-ROC. 2-3-4 Wiring for Main Circuit Terminals Main Circuit Configuration Diagram The diagram below shows the configuration of the inverter main circuit. The function of each peripher- al component is also described. 2-15 M1 Series Standard Type User's Manual (I669)
  • Page 76 It is used to reduce radio and television interference and prevent meter and sensor mal- function. Arrangement of Main Circuit Terminals The arrangement of terminals on the inverter main circuit terminal block is shown below. 2-16 M1 Series Standard Type User's Manual (I669)
  • Page 77 3G3M1-A2037 (0.39) (0.39) (0.39) 3G3M1-A4030/A4040 P(+) N(-) (0.35) (0.35) (0.35) (0.35) (0.35) (0.35) (0.35) L1/R L2/S L3/T 10.17 10.17 (0.40) (0.40) (For single-phase class, connect L1/L to L1/R and L2/N to L3/T.) 2-17 M1 Series Standard Type User's Manual (I669)
  • Page 78 • Each table shows an example of connecting the standard three-phase motor with four poles to an inverter. • For the molded case circuit breaker (MCCB), select an appropriate product in consideration of the breaking capacity. 2-18 M1 Series Standard Type User's Manual (I669)
  • Page 79 Allowable tempera- Allowable tempera- motor Cur- Cur- ture (Note 1) ture (Note 1) rent rent HHD mode HND mode paci- value value 60°C 75°C 90°C 60°C 75°C 90°C [kW] 3G3M1-A2001 3G3M1-A2002 3G3M1-A2001 2-19 M1 Series Standard Type User's Manual (I669)
  • Page 80 HHD mode HND mode value 60°C 75°C 90°C [kW] 3G3M1-A2001 3G3M1-A2002 3G3M1-A2001 3G3M1-A2002 3G3M1-A2004 3G3M1-A2004 0.75 3G3M1-A2007 3G3M1-A2007 3G3M1-A2015 3G3M1-A2015 10.2 3G3M1-A2022 10.2 3G3M1-A2022 14.3 3G3M1-A2037 17.1 3G3M1-A2037 24.4 3G3M1-A2055 25.8 2-20 M1 Series Standard Type User's Manual (I669)
  • Page 81 60°C 75°C 90°C [kW] 3G3M1-A2001 3G3M1-A2002 3G3M1-A2001 3G3M1-A2002 3G3M1-A2004 3G3M1-A2004 0.75 3G3M1-A2007 3G3M1-A2007 3G3M1-A2015 3G3M1-A2015 3G3M1-A2022 3G3M1-A2022 3G3M1-A2037 3G3M1-A2037 3G3M1-A2055 3G3M1-A2075 3G3M1-A2055 3G3M1-A2110 3G3M1-A2075 3G3M1-A2150 3G3M1-A2110 3G3M1-A2220 3G3M1-A2150 18.5 12.7 3G3M1-A2220 13.8 2-21 M1 Series Standard Type User's Manual (I669)
  • Page 82 (Note 1) rent rent paci- HHD mode HND mode value value 60°C 75°C 90°C 60°C 75°C 90°C [kW] 3G3M1-A4004 3G3M1-A4004 0.75 3G3M1-A4007 3G3M1-A4007 3G3M1-A4015 3G3M1-A4015 3G3M1-A4022 3G3M1-A4022 11.3 3G3M1-A4030 3G3M1-A4030 13.0 3G3M1-A4040 2-22 M1 Series Standard Type User's Manual (I669)
  • Page 83 11.1 3G3M1-A4055 14.8 3G3M1-A4075 3G3M1-A4055 18.0 17.5 3G3M1-A4110 3G3M1-A4075 24.0 23.0 3G3M1-A4150 3G3M1-A4110 31.0 31.0 3G3M1-A4185 3G3M1-A4150 18.5 14.0 39.0 14.0 38.0 3G3M1-A4220 3G3M1-A4185 14.0 45.0 14.0 45.0 3G3M1-A4220 22.0 14.0 60.0 2-23 M1 Series Standard Type User's Manual (I669)
  • Page 84 (Note 1) ture (Note 1) rent rent HHD mode HND mode paci- value value 60°C 75°C 90°C 60°C 75°C 90°C [kW] 3G3M1-A4004 3G3M1-A4004 0.75 3G3M1-A4007 3G3M1-A4007 3G3M1-A4015 3G3M1-A4015 3G3M1-A4022 3G3M1-A4022 3G3M1-A4030 3G3M1-A4030 3G3M1-A4040 2-24 M1 Series Standard Type User's Manual (I669)
  • Page 85 HND mode paci- 60°C 75°C 90°C [kW] 3G3M1-A4004 3G3M1-A4004 0.75 3G3M1-A4007 3G3M1-A4007 3G3M1-A4015 3G3M1-A4015 3G3M1-A4022 3G3M1-A4022 3G3M1-A4030 3G3M1-A4030 3G3M1-A4040 3G3M1-A4040 3G3M1-A4055 3G3M1-A4075 3G3M1-A4055 3G3M1-A4110 3G3M1-A4075 3G3M1-A4150 3G3M1-A4110 3G3M1-A4185 3G3M1-A4150 18.5 3G3M1-A4220 3G3M1-A4185 3G3M1-A4220 2-25 M1 Series Standard Type User's Manual (I669)
  • Page 86 90°C [kW] 3G3M1-AB001 - 3G3M1-AB001 0.2 3G3M1-AB002 - 3G3M1-AB002 0.4 3G3M1-AB004 - 3G3M1-AB004 0.55 3G3M1-AB007 - 0.75 3G3M1-AB007 1.1 3G3M1-AB015 - 3G3M1-AB015 2.2 3G3M1-AB022 - 11.0 3G3M1-AB022 3 12.0 3G3M1-AB037 - 17.5 2-26 M1 Series Standard Type User's Manual (I669)
  • Page 87 90°C 60°C 75°C 90°C [kW] 3G3M1-AB001 - 3G3M1-AB001 0.2 3G3M1-AB002 - 3G3M1-AB002 0.4 3G3M1-AB004 - 3G3M1-AB004 0.55 3G3M1-AB007 - 0.75 3G3M1-AB007 1.1 3G3M1-AB015 - 3G3M1-AB015 2.2 3G3M1-AB022 - 3G3M1-AB022 3 3G3M1-AB037 - 2-27 M1 Series Standard Type User's Manual (I669)
  • Page 88 12.8 3G3M1-A2022 13.2 3G3M1-A2022 11.7 17.9 3G3M1-A2037 14.0 22.2 3G3M1-A2037 19.9 28.5 3G3M1-A2055 21.1 31.5 3G3M1-A2075 3G3M1-A2055 28.8 42.7 3G3M1-A2110 3G3M1-A2075 42.2 14.0 60.7 3G3M1-A2150 3G3M1-A2110 14.0 57.6 22.0 14.0 14.0 80.0 2-28 M1 Series Standard Type User's Manual (I669)
  • Page 89 Maxi- Recommended wire size [mm2] Model appli- DC reactor connection (P1, cable P(+)) motor Allowable tempera- Cur- ture (Note 1) rent paci- HHD mode HND mode value 60°C 75°C 90°C [kW] 3G3M1-A2001 2-29 M1 Series Standard Type User's Manual (I669)
  • Page 90 (Note 1) rent rent HHD mode HND mode paci- value value 60°C 75°C 90°C 60°C 75°C 90°C [kW] 3G3M1-A2001 3G3M1-A2002 3G3M1-A2001 3G3M1-A2002 3G3M1-A2004 3G3M1-A2004 0.75 3G3M1-A2007 3G3M1-A2007 3G3M1-A2015 3G3M1-A2015 3G3M1-A2022 3G3M1-A2022 3G3M1-A2037 2-30 M1 Series Standard Type User's Manual (I669)
  • Page 91 HND mode paci- 60°C 75°C 90°C [kW] 3G3M1-A2001 3G3M1-A2002 3G3M1-A2001 3G3M1-A2002 3G3M1-A2004 3G3M1-A2004 0.75 3G3M1-A2007 3G3M1-A2007 3G3M1-A2015 3G3M1-A2015 3G3M1-A2022 3G3M1-A2022 3G3M1-A2037 3G3M1-A2037 3G3M1-A2055 3G3M1-A2075 3G3M1-A2055 3G3M1-A2110 3G3M1-A2075 3G3M1-A2150 3G3M1-A2110 3G3M1-A2220 3G3M1-A2150 18.5 3G3M1-A2185 2-31 M1 Series Standard Type User's Manual (I669)
  • Page 92 (Note 1) ture (Note 1) rent rent HHD mode HND mode paci- value value 60°C 75°C 90°C 60°C 75°C 90°C [kW] 3G3M1-A4004 3G3M1-A4004 0.75 3G3M1-A4007 3G3M1-A4007 3G3M1-A4015 3G3M1-A4015 3G3M1-A4022 3G3M1-A4022 3G3M1-A4030 3G3M1-A4030 3G3M1-A4040 2-32 M1 Series Standard Type User's Manual (I669)
  • Page 93 3G3M1-A4055 21.1 33.0 3G3M1-A4110 3G3M1-A4075 28.8 43.8 3G3M1-A4150 3G3M1-A4110 18.5 35.5 14.0 52.3 3G3M1-A4185 3G3M1-A4150 42.2 14.0 60.6 3G3M1-A4220 3G3M1-A4185 14.0 57.0 22.0 14.0 77.9 3G3M1-A4220 14.0 14.0 68.5 14.0 14.0 94.3 2-33 M1 Series Standard Type User's Manual (I669)
  • Page 94 75°C 90°C [kW] 3G3M1-A4004 3G3M1-A4004 0.75 3G3M1-A4007 3G3M1-A4007 3G3M1-A4015 3G3M1-A4015 3G3M1-A4022 3G3M1-A4022 3G3M1-A4030 3G3M1-A4030 3G3M1-A4040 3G3M1-A4040 12.4 3G3M1-A4055 13.0 3G3M1-A4075 3G3M1-A4055 17.6 3G3M1-A4110 3G3M1-A4075 25.8 3G3M1-A4150 3G3M1-A4110 35.3 3G3M1-A4185 3G3M1-A4150 18.5 43.5 2-34 M1 Series Standard Type User's Manual (I669)
  • Page 95 3G3M1-A4150 18.5 3G3M1-A4220 3G3M1-A4185 3G3M1-A4220 Maxi- Recommended wire size [mm2] Model appli- Inverter ground (G) cable Allowable tempera- motor ture (Note 1) HHD mode HND mode paci- 60°C 75°C 90°C [kW] 3G3M1-A4004 2-35 M1 Series Standard Type User's Manual (I669)
  • Page 96 3G3M1-A4007 3G3M1-A4007 3G3M1-A4015 3G3M1-A4015 3G3M1-A4022 3G3M1-A4022 3G3M1-A4030 3G3M1-A4030 12.4 3G3M1-A4040 3G3M1-A4040 3G3M1-A4055 17.6 3G3M1-A4075 3G3M1-A4055 25.8 3G3M1-A4110 3G3M1-A4075 35.3 3G3M1-A4150 3G3M1-A4110 18.5 43.5 3G3M1-A4185 3G3M1-A4150 14.0 51.7 3G3M1-A4220 3G3M1-A4185 14.0 14.0 69.8 2-36 M1 Series Standard Type User's Manual (I669)
  • Page 97 Inverter ground (G) cable Allowable tempera- motor ture (Note 1) HD mode ND mode paci- 60°C 75°C 90°C [kW] 3G3M1-A4004 3G3M1-A4004 0.75 3G3M1-A4007 3G3M1-A4007 3G3M1-A4015 3G3M1-A4015 3G3M1-A4022 3G3M1-A4022 3G3M1-A4030 3G3M1-A4030 3G3M1-A4040 3G3M1-A4040 2-37 M1 Series Standard Type User's Manual (I669)
  • Page 98 Allowable tempera- Allowable tempera- motor Cur- Cur- ture (Note 1) ture (Note 1) rent rent HHD mode HND mode paci- value value 60°C 75°C 90°C 60°C 75°C 90°C [kW] 3G3M1-AB001 - 2-38 M1 Series Standard Type User's Manual (I669)
  • Page 99 3G3M1-AB001 - 3G3M1-AB001 0.2 3G3M1-AB002 - 3G3M1-AB002 0.4 3G3M1-AB004 - 3G3M1-AB004 0.55 3G3M1-AB007 - 0.75 3G3M1-AB007 1.1 11.5 3G3M1-AB015 - 14.2 3G3M1-AB015 2.2 21.9 3G3M1-AB022 - 21.4 3G3M1-AB022 3 30.6 3G3M1-AB037 - 38.9 2-39 M1 Series Standard Type User's Manual (I669)
  • Page 100 90°C 600 V crosslinked polyethylene insulated wire. Note 2: When the recommended wire size is 38 mm , use crimped terminal model No. 38-6 made by J.S.T. Mfg. Co., Ltd. or an equivalent product (*1 in table). 2-40 M1 Series Standard Type User's Manual (I669)
  • Page 101 Three-phase 400 V 3G3M1-A4004 3G3M1-A4007 3G3M1-A4015 3G3M1-A4022 3G3M1-A4030 3G3M1-A4040 3G3M1-A4055 3G3M1-A4075 3G3M1-A4110 3G3M1-A4150 3G3M1-A4185 M6 (No. M6 (No. M3.5 3G3M1-A4220 Single-phase 200 V 3G3M1-AB001 M3.5 M3.5 3G3M1-AB002 3G3M1-AB004 3G3M1-AB007 3G3M1-AB015 3G3M1-AB022 3G3M1-AB037 2-41 M1 Series Standard Type User's Manual (I669)
  • Page 102 • Select a special earth leakage breaker for the inverter with a sensitivity current rating of 10 mA or higher per inverter. 2-42 M1 Series Standard Type User's Manual (I669)
  • Page 103 For use with the phase S grounding, it is recommended to use the Input Noise Filter. • OMRON currently plans to support the EMC noise filters for the 3G3M1 Series.  Installing magnetic contactor To shut off the main circuit power supply with a sequence, you can use a magnetic contactor (MC) on the inverter side closer than a molded case circuit breaker (MCCB).
  • Page 104 When several inverters are connected, the ground cable must not be connected across several inver- ters or looped. Otherwise, the inverters and peripheral control equipment may malfunction. 2-44 M1 Series Standard Type User's Manual (I669)
  • Page 105 Base frequency (60 Hz) 3rd harmonics (180 Hz) form of the commercial supply has more distortion. This distortion causes the malfunction of the con- nected equipment or leads to abnormal heat genera- tion. Distorted waveform 2-45 M1 Series Standard Type User's Manual (I669)
  • Page 106 Remove the short-circuit bar only if you connect the DC reactor for use. If you remove the short-circuit bar with the DC reactor unconnected, the inverter cannot operate because no power is supplied to its main circuit. 2-46 M1 Series Standard Type User's Manual (I669)
  • Page 107 If you have multiple inverters and use the AC reactor, use one AC reactor for each inverter. Using only one AC reactor for more than one inverter does not provide sufficient reduction 2-47 M1 Series Standard Type User's Manual (I669)
  • Page 108 Level to the rated output current of the inverter.  Installing output noise filter Connecting a noise filter to the output side of the inverter enables the reduction of radio noise and inductive noise. 2-48 M1 Series Standard Type User's Manual (I669)
  • Page 109 Keep the cables between the inverter and the motor as short as possible. Iron enclosure 3G3M1 Series Metal conduit Power MCCB supply Noise filter Inverter Noise filter Three-phase 200 VAC Three-phase 400 VAC 2-49 M1 Series Standard Type User's Manual (I669)
  • Page 110  Using built-in regenerative braking circuit All models of the 3G3M1 Series Inverter have built-in regenerative braking circuit. To improve the braking capacity, connect the optional external braking resistor to these terminals (P(+), DB). • Wiring diagram 2-50 M1 Series Standard Type User's Manual (I669)
  • Page 111: Wiring For Control Circuit Terminals

    Wiring from the upper terminals makes it difficult to wire the lower terminals. Arrangement of Control Circuit Terminal Blocks The arrangement of terminals on the control circuit terminal block is shown below. 2-51 M1 Series Standard Type User's Manual (I669)
  • Page 112 (blade width: 2.5 mm max.) to open the wire insertion hole. With the flat-blade screwdriver pushed in, insert the wire or ferrule into the wire insertion (round) hole. Remove the flat-blade screwdriver to clamp the wire. 2-52 M1 Series Standard Type User's Manual (I669)
  • Page 113 PLC on the other side. A malfunction might arise due to the voltage difference between the internal power supply and the external power supply. 2-53 M1 Series Standard Type User's Manual (I669)
  • Page 114: Recommended Encoder And Its Wiring

    If an open collector output encoder is used, the inverter may not recognize the rotation in the forward or reverse direction. This is because, as the length of the encoder cable increases, its stray 2-54 M1 Series Standard Type User's Manual (I669)
  • Page 115 (4.75 V min. to 28 V max.) 24-V power supply (Brown) 7.5 Ω Phase A (Black) 1.68 kΩ 3.3 kΩ 24 Ω Phase B (White) 2.2 kΩ 7.5 Ω 5.6V GND (Blue) 2-55 M1 Series Standard Type User's Manual (I669)
  • Page 116 24 V system power supply for other than the encoder and inverter. 3G3M1 Encoder Direction Complementary-output type encoder 3G3M1 Encoder Direction Complementary-output type encoder Source transistor 3G3M1 Encoder Complementary-output type encoder 2-56 M1 Series Standard Type User's Manual (I669)
  • Page 117: Wiring For Rs-485 Communications Terminal Block

    Connect the inverters parallel to each other as shown below and, only on the terminal inverter, turn ON the terminating resistor selector switch. Even if you have only one inverter connected, turn ON the terminating resistor selector switch. 2-57 M1 Series Standard Type User's Manual (I669)
  • Page 118: Safety Function

    When the safety function is used→Both OFF When the safety function is not used→Both ON When only one is ON, the logic of the SF1 and SF2 signals no longer matches and this causes an ECF alarm. 2-58 M1 Series Standard Type User's Manual (I669)
  • Page 119 In the factory default state, operation is always enabled by the short-circuit bars as shown in the figure above. For details on connection with safety devices, refer to 7-6 Safety Function on page 7-69. 2-59 M1 Series Standard Type User's Manual (I669)
  • Page 120: Others

    For the system that incorporates this inverter, perform the final compliance verification separately on the whole system. Directives and Legislation EU Declaration of Conformity OMRON declares that 3G3M1 Series conform with the requirements of the following EU Directive EMC Directive 2014/30/EU Machinery Directive 2006/42/EC UKCA Declaration of Conformity OMRON declares that 3G3M1 Series conform with the requirements of the following UK legislation (2016 No.1091) Electromagnetic Compatibility Regulations...
  • Page 121 Not doing so may result in a serious injury due to an electric shock or fire.  EMC OMRON products are the electrical devices incorporated and used in various machines or manu- facturing equipment. For this reason, OMRON makes efforts to manufacture products that meet the related EMC standards so that the machines or equipment in which they are incorporated can easi- ly comply with the EMC standards.
  • Page 122 • For the metal control panel door, use a conductive gasket to improve the shielding effect. • In the same control panel, do not install equipment that generates non-EMC-compliant electro- magnetic waves. • Avoid conductor loops that encompass large areas. 2-62 M1 Series Standard Type User's Manual (I669)
  • Page 123 The 3G3M1 Series Inverter complies with EN61800-5-1 when installed and wired to equipment ac- cording to the methods described below. • The 3G3M1 Series Inverter is an open type device. Be sure to install it inside the control panel. 2-63 M1 Series Standard Type User's Manual (I669)
  • Page 124 80 (IEC 60269-4) 3G3M1-A2022 125 (IEC 60269-4) 3G3M1-A2037 125 (IEC 60269-4) 3G3M1-A2055 160 (IEC 60269-4) 3G3M1-A2075 200 (IEC 60269-4) 3G3M1-A2110 200 (IEC 60269-4) 3G3M1-A2150 250 (IEC 60269-4) 18.5 3G3M1-A2185 250 (IEC 60269-4) 2-64 M1 Series Standard Type User's Manual (I669)
  • Page 125 3G3M1-A4055 100 (IEC 60269-4) 3G3M1-A4075 100 (IEC 60269-4) 3G3M1-A4055 100 (IEC 60269-4) 3G3M1-A4075 100 (IEC 60269-4) 3G3M1-A4110 125 (IEC 60269-4) 3G3M1-A4075 100 (IEC 60269-4) 3G3M1-A4110 125 (IEC 60269-4) 3G3M1-A4150 160 (IEC 60269-4) 2-65 M1 Series Standard Type User's Manual (I669)
  • Page 126 RCD or ELCB of type B (DC capable) model on the input side (primary side) of the inverter. 2-66 M1 Series Standard Type User's Manual (I669)
  • Page 127 For details on selection method, refer to related technical data. The sensitivity current setting of the TT system differs according to each country. Follow the instructions of the relevant authority. 2-67 M1 Series Standard Type User's Manual (I669)
  • Page 128 DC re- DC re- reactor reactor pedance actor actor rent Three- 3G3M1-A4004 30 mA 20 Ω phase 0.75 400 V 3G3M1-A4007 3G3M1-A4015 3G3M1-A4022 3G3M1-A4030 3G3M1-A4040 3G3M1-A4055 3G3M1-A4075 3G3M1-A4055 3G3M1-A4075 3G3M1-A4110 2-68 M1 Series Standard Type User's Manual (I669)
  • Page 129 For details on selection method, refer to related technical data. The sensitivity current setting of the TT system differs according to each country. Follow the instructions of the relevant authority. 2-69 M1 Series Standard Type User's Manual (I669)
  • Page 130 • When the inverter is used at locations 2,000 m or higher above sea level, the insulation of the control circuit is the basic insulation. The inverter cannot be used at locations 3,000 m above sea level. • Use wires stipulated in IEC60364-5-52. 2-70 M1 Series Standard Type User's Manual (I669)
  • Page 131 The recommended size of wire to the main circuit terminal is the size when PVC wire having an allowable temperature of 70°C and a rated voltage of 600 V is used, and the ambient temperature is 40°C. Only one wire of recommended size can be connected to the ground terminal. 2-71 M1 Series Standard Type User's Manual (I669)
  • Page 132 [L1/R, L2/S, *2*3 (RCD/ELCB) L3/T] rated cur- rent Three 3G3M1- 0.75 A4004 0.75 phas e 400 3G3M1- A4007 3G3M1- A4015 3G3M1- A4022 3G3M1- A4030 3G3M1- A4040 3G3M1- A4055 3G3M1- A4075 2-72 M1 Series Standard Type User's Manual (I669)
  • Page 133 The recommended size of wire to the main circuit terminal is the size when PVC wire having an allowable temperature of 70°C and a rated voltage of 600 V is used, and the ambient temperature is 40°C. Only one wire of recommended size can be connected to the ground terminal. 2-73 M1 Series Standard Type User's Manual (I669)
  • Page 134 • Use this product on the following power supply system. Power supply Inverter Power supply Inverter Power supply Inverter L1/R L1/R L1/R L2/S L2/S L2/S L3/T L3/T L3/T TN-S system IT system TN-C system 2-74 M1 Series Standard Type User's Manual (I669)
  • Page 135 Wegalaan 67-69, 2132 JD Hoofddorp, The Netherlands Cautions when exporting to Europe • Not all OMRON products in Europe are imported through the above importer. When a different im- porter is exporting OMRON products to Europe, those importer is responsible to clarify their name and address as an importer and clearly indicate to the customer.
  • Page 136: Ul/Cul Standards Cautions

    3G3M1-A2055, 3G3M1-A2075, 3G3M1-A2110, 3G3M1-A2150, 3G3M1-A2185 3G3M1-A4004, 3G3M1-A4007, 3G3M1-A4015 3G3M1-A4055, 3G3M1-A4075, 3G3M1-A4110, 50°C 40°C 3G3M1-A4150, 3G3M1-A4185, 3G3M1-A4220, 3G3M1-AB001, 3G3M1-AB002 3G3M1-AB037 50°C Inverter Type HND/HD/ND 3G3M1-A2022, 3G3M1-A2037 3G3M1-A4022, 3G3M1-A4030, 3G3M1-A4040 50°C 40°C 3G3M1-AB004, 3G3M1-AB007, 3G3M1-AB015, 3G3M1-AB022 2-76 M1 Series Standard Type User's Manual (I669)
  • Page 137 (1.2) (1.8) (2.1) (2.1) (2.1) (2.1) (2.1) phas 3G3M1- A2001 3G3M1- A2002 3G3M1- A2002 3G3M1- A2004 0.75 3G3M1- A2004 3G3M1- A2007 3G3M1- A2007 3G3M1- A2015 3G3M1- A2015 (3.3) 3G3M1- A2022 3G3M1- A2022 2-77 M1 Series Standard Type User's Manual (I669)
  • Page 138 HHD 51.3 51.3 A2110 (5.8) (5.8) (13.3 3G3M1- A2110 (26.7 (21.2 (21.2 (13.3 3G3M1- A2150 18.5 3G3M1- A2150 (42.4 (26.7 (21.2 3G3M1- 10.6 A2185 (1.2) (26.7 (2.1) 3G3M1- A2185 (33.6 (33.6 (26.7 2-78 M1 Series Standard Type User's Manual (I669)
  • Page 139 3G3M1- A4007 3G3M1- A4015 3G3M1- A4015 (3.3) 3G3M1- A4015 3G3M1- A4022 3G3M1- A4022 3G3M1- A4022 3G3M1- A4030 3G3M1- A4030 3G3M1- A4040 (5.3) 3G3M1- A4040 (3.3) (3.3) 3G3M1- A4040 3G3M1- HHD 27 A4055 2-79 M1 Series Standard Type User's Manual (I669)
  • Page 140 A4110 (13.3 (13.3 (13.3 (2.1) 3G3M1- A4150 3G3M1- 10.6 A4185 (1.2) (13.3 3G3M1- A4150 (21.2 3G3M1- A4185 3G3M1- A4220 3G3M1- A4185 (26.7 (21.2 (21.2 3G3M1- A4220 3G3M1- A4220 (33.6 (26.7 (26.7 (21.2 2-80 M1 Series Standard Type User's Manual (I669)
  • Page 141 Only 75°C (167°F) Cu wiring can be used. Shows common wiring sizes for UL Open Type and Enclosed Type. Please contact us separately if dedicat- ed UL Open Type wiring sizes are required. 2-81 M1 Series Standard Type User's Manual (I669)
  • Page 142 3G3M1-A2004 PC30UD69V50□/170M3458 0.75 3G3M1-A2004 3G3M1-A2007 PC30UD69V50□/170M3460 3G3M1-A2007 3G3M1-A2015 PC30UD69V80□/170M3462 3G3M1-A2015 3G3M1-A2022 PC30UD69V125□/170M3462 3G3M1-A2022 3G3M1-A2037 PC30UD69V125□/170M3463 3G3M1-A2037 3G3M1-A2055 PC30UD69V160□/170M3464 3G3M1-A2055 3G3M1-A2075 PC30UD69V200□/170M3465 3G3M1-A2075 3G3M1-A2110 PC30UD69V200□/170M3465 3G3M1-A2110 3G3M1-A2150 PC30UD69V250□/170M3466 18.5 3G3M1-A2150 3G3M1-A2185 PC30UD69V250□/170M3466 3G3M1-A2185 2-82 M1 Series Standard Type User's Manual (I669)
  • Page 143 HD/HND PC30UD69V100□/170M3462 3G3M1-A4110 PC30UD69V125□/170M3463 3G3M1-A4075 PC30UD69V100□/170M3462 3G3M1-A4110 HD/HND PC30UD69V125□/170M3463 3G3M1-A4150 PC30UD69V160□/170M3464 18.5 3G3M1-A4110 PC30UD69V125□/170M3463 3G3M1-A4150 HD/HND PC30UD69V160□/170M3464 3G3M1-A4185 PC30UD69V160□/170M3464 3G3M1-A4150 PC30UD69V160□/170M3464 3G3M1-A4185 HD/HND PC30UD69V160□/170M3464 3G3M1-A4220 PC30UD69V200□/170M3465 3G3M1-A4185 PC30UD69V160□/170M3464 3G3M1-A4220 HD/HND PC30UD69V200□/170M3465 3G3M1-A4220 2-83 M1 Series Standard Type User's Manual (I669)
  • Page 144 (kW) D mode voltage Mersen / Bussmann (Eaton) Single- 3G3M1-AB001 PC30UD69V50□/170M3458 phase 200 3G3M1-AB001 3G3M1-AB002 PC30UD69V50□/170M3458 3G3M1-AB002 3G3M1-AB004 PC30UD69V50□/170M3458 0.75 3G3M1-AB004 3G3M1-AB007 PC30UD69V50□/170M3460 3G3M1-AB007 3G3M1-AB015 PC30UD69V125□/170M3462 3G3M1-AB015 3G3M1-AB022 PC30UD69V125□/170M3463 3G3M1-AB022 3G3M1-AB037 PC30UD69V160□/170M3464 2-84 M1 Series Standard Type User's Manual (I669)
  • Page 145: Operation And Test Run

    Operation of Operator..................3-2 3-1-1 Part Names and Descriptions................3-2 3-1-2 Key Operation Method ..................3-3 Connecting Sysmac Studio................. 3-16 Flow of Test Run................... 3-17 Operation Items for Test Run ..............3-18 M1 Series Standard Type User's Manual (I669)
  • Page 146: Operation Of Operator

    Digital Op- erator.) RUN key Starts inverter operation. Note that this key is enabled when the RUN command is set to Digital Operator. STOP key Stops the inverter (deceleration stop). M1 Series Standard Type User's Manual (I669)
  • Page 147: Key Operation Method

    When a light alarm occurs, the display switches to the light alarm display (L-AL). Program mode In this mode, parameter data can be set, and inverter status, various maintenance related information and other information can be checked. M1 Series Standard Type User's Manual (I669)
  • Page 148 E43 are displayed. Monitor items can be switched by pressing the key. If the Operator is not operated for five minutes, the display automatically changes to the initial screen selected by E43. M1 Series Standard Type User's Manual (I669)
  • Page 149 PID output is displayed as a percent- *4*6 PID output □Hz □A age with 1st Maximum Output Fre- quency (F03) taken to be 100% Remaining time when timed opera- Timer □Hz □A tion is enabled M1 Series Standard Type User's Manual (I669)
  • Page 150 When “0: Set frequency display” is set at Operator Display when Stopped Selection (E44), the set frequency is displayed, and when “1: Output frequency display” is set, the output frequency is dis- played. The display format is that selected at Operator Display Speed Monitor Item Selection (E48). M1 Series Standard Type User's Manual (I669)
  • Page 151 The digit (number) on the left end displayed on the Digital Operator LED indicates the menu No., and the remaining three digits indicate menu content. From the second time onwards that the Program mode is entered, the menu that was active when the Program mode was previously exited is displayed. M1 Series Standard Type User's Manual (I669)
  • Page 152 Maintenance information display Alarm information Alarm information display Display/change of user preferences (user parame- User preferences (user parame- ters) ters) When there are no parameters registered as user preferences, the menu item is hidden. M1 Series Standard Type User's Manual (I669)
  • Page 153 Menu No. 3 “Operation monitor: ” is used to check the operation status in maintenance and test runs, for example. For details on “Operation monitor” display items, refer to 7-1-1 Operation Monitor on page 7-3. M1 Series Standard Type User's Manual (I669)
  • Page 154 I/O signals and analog I/O signals. For details on “I/O check” display items, refer to 7-1-2 I/O check on page 7-11. The following figure shows transition through “I/O check.” 3-10 M1 Series Standard Type User's Manual (I669)
  • Page 155 Alarm information indicating the status of the inverter when each alarm occurred also can be displayed. For details on “Alarm information” display items, refer to 7-1-4 Alarm information on page 7-18. The following figure shows transition through “Alarm information.” 3-11 M1 Series Standard Type User's Manual (I669)
  • Page 156 (E52) must be set to “0: Parameter data setting mode (menu 0 and menu 1)” or “2: Full menu mode.” For details on registering user preferences (user parameters), refer to 7-7-6 User Parameter Set- ting Function on page 7-80. The following figure shows transition through “User preferences (user parameters).” 3-12 M1 Series Standard Type User's Manual (I669)
  • Page 157 The multiple sets of various operation information can be switched by the keys. Details of op- eration information are the same as menu No. 6 “Alarm information” in the Program mode. Refer to 7-1-4 Alarm information on page 7-18. 3-13 M1 Series Standard Type User's Manual (I669)
  • Page 158 Initialization is executed when “1: Initialize all parameters” is set at Data Initialization (H03). Step1: Press the Enter Step2:Initialization is completed key to set H03 when the “SAVE” display to “1.” disappears. Initializing Initialization completed *1. The Operator displays the following parameters. 3-14 M1 Series Standard Type User's Manual (I669)
  • Page 159 After alarm data is cleared, the data of H03 automatically returns to 0. Parameter Function name Data Default data Unit 0: Disable Mock Alarm 1: Enable (Generate mock alarm) 3-15 M1 Series Standard Type User's Manual (I669)
  • Page 160: Connecting Sysmac Studio

    Select Port. 4. Right-click on the target inverter in the tree, and select “Online.” For details on how to connect Sysmac Studio and it's function, refer to Related Manuals on page 30. 3-16 M1 Series Standard Type User's Manual (I669)
  • Page 161: Flow Of Test Run

    Section 5 Basic Settings on quired to operate and stop the inverter) page 5-1 Vector control (operation using vector control and Section 6 Vector Control and other functions) Applied Functions on page 3-17 M1 Series Standard Type User's Manual (I669)
  • Page 162: Operation Items For Test Run

    If no problem is found at power-on, the display status will be as follows. Name Display status RUN LED Not lit (Lit during RUN) ERR LED Not lit PRG LED Not lit x10 LED Not lit Hz LED A LED Not lit 3-18 M1 Series Standard Type User's Manual (I669)
  • Page 163 These values will be used as the reference values for the automatic torque boost, motor protection and torque limit functions. Refer to 5-3-1 Induction Motor Basic Settings on page 5-19, 5-3-2 Base 3-19 M1 Series Standard Type User's Manual (I669)
  • Page 164 In a motor no-load state (not connected to the mechanical system), rotate the motor via the Digital Op- erator.  Forward/reverse rotation via Digital Operator Follow the steps below to rotate the motor in the forward or reverse direction via Digital Operator. 3-20 M1 Series Standard Type User's Manual (I669)
  • Page 165 When the output frequency “0.00” is not displayed, press the key to display the output frequency. Press the key. The monitor value of the frequency reference is displayed on the data display. 3-21 M1 Series Standard Type User's Manual (I669)
  • Page 166 To use applied functions such as sensorless vector control, V/f control with speed feedback, torque control, and simple position control, in addition to Section 5 Basic Settings on page 5-1, refer to Section 6 Vector Control and Applied Functions on page 6-1. 3-22 M1 Series Standard Type User's Manual (I669)
  • Page 167: Parameter List

    Parameter r (Speed Control 4) ..............4-142 4-2-9 Parameter J (Applied Functions 1).............. 4-143 4-2-10 Parameter d (Applied Functions 2).............. 4-148 4-2-11 Parameter y (RS-485 Communication Settings) ......... 4-159 4-2-12 Parameter S (Via RS-485) ................4-161 M1 Series Standard Type User's Manual (I669)
  • Page 168: List Of Monitors By Group

    +20000 or -20000 = maximum output frequency Torque Reference Monitor at Last -327.68 to 327.67 Torque Current Command at Final -327.68 to 327.67 Magnetic Flux Command Value -327.68 to 327.67 Frequency Reference at Final 0.00 to 655.35 M1 Series Standard Type User's Manual (I669)
  • Page 169 Bit14: DI7 Bit13: DI6 Bit12: - Bit11: EN Bit10: - Operation Command at Final Bit9: - Bit8: - Bit7: - Bit6: DI5 Bit5: DI4 Bit4: DI3 Bit3: DI2 Bit2: DI1 Bit1: REV Bit0: FWD M1 Series Standard Type User's Manual (I669)
  • Page 170 Bit14: - Bit13: - Bit12: - Bit11: - Bit10: - Bit9: - Output Terminal Monitor Bit8: RO Bit7: - Bit6: - Bit5: - Bit4: - Bit3: - Bit2: - Bit1: DO2 Bit0: DO1 M1 Series Standard Type User's Manual (I669)
  • Page 171 23 (17 Hex): OL1 Motor 1 overload 24 (18 Hex): OL2 Motor 2 overload 25 (19 Hex): OLU Inverter overload 27 (1B Hex): OS Over speed protection 28 (1C Hex): Pg PG discon- nection M1 Series Standard Type User's Manual (I669)
  • Page 172 65 (41 Hex): Reserved 68 (44 Hex): ErU Support tool communication disconnection 70 (46 Hex): OH6 Charging re- sistor overheat 253 (FD Hex): Lok Locked by password 254 (FE Hex): Err Mock alarm (Subcode = 9998) M1 Series Standard Type User's Manual (I669)
  • Page 173 23 (17 Hex): OL1 Motor 1 overload 24 (18 Hex): OL2 Motor 2 overload 25 (19 Hex): OLU Inverter overload 27 (1B Hex): OS Over speed protection 28 (1C Hex): Pg PG discon- nection M1 Series Standard Type User's Manual (I669)
  • Page 174 65 (41 Hex): Reserved 68 (44 Hex): ErU Support tool communication disconnection 70 (46 Hex): OH6 Charging re- sistor overheat 253 (FD Hex): Lok Locked by password 254 (FE Hex): Err Mock alarm (Subcode = 9998) M1 Series Standard Type User's Manual (I669)
  • Page 175 23 (17 Hex): OL1 Motor 1 overload 24 (18 Hex): OL2 Motor 2 overload 25 (19 Hex): OLU Inverter overload 27 (1B Hex): OS Over speed protection 28 (1C Hex): Pg PG discon- nection M1 Series Standard Type User's Manual (I669)
  • Page 176 68 (44 Hex): ErU Support tool communication disconnection 70 (46 Hex): OH6 Charging re- sistor overheat 253 (FD Hex): Lok Locked by password 254 (FE Hex): Err Mock alarm (Subcode = 9998) 4-10 M1 Series Standard Type User's Manual (I669)
  • Page 177 23 (17 Hex): OL1 Motor 1 overload 24 (18 Hex): OL2 Motor 2 overload 25 (19 Hex): OLU Inverter overload 27 (1B Hex): OS Over speed protection 28 (1C Hex): Pg PG discon- nection 4-11 M1 Series Standard Type User's Manual (I669)
  • Page 178 253 (FD Hex): Lok Locked by password 254 (FE Hex): Err Mock alarm (Subcode = 9998) Cumulative Operation Time 0 to 655350 hour Main Circuit DC Voltage 0 to 1,000 V 4-12 M1 Series Standard Type User's Manual (I669)
  • Page 179 -327.68 to 327.67 Final Frequency Reference Moni- tor on Alarm 0.00 to 655.35 Output Frequency Monitor on Alarm without Slip Compensation -32768 to 32767 Output Torque Monitor on Alarm -327.68 to 327.67 4-13 M1 Series Standard Type User's Manual (I669)
  • Page 180 Operation Command Monitor on Bit 6: DI5 Alarm Bit 7: --- Bit 8: --- Bit 9: --- Bit 10: --- Bit 11: EN Bit 12: --- Bit 13: DI6 Bit 14: DI7 Bit 15: RST 4-14 M1 Series Standard Type User's Manual (I669)
  • Page 181 Monitor on Alarm Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 Cumulative Operation Time Moni- tor on Alarm 0 to 655,350 hour 4-15 M1 Series Standard Type User's Manual (I669)
  • Page 182 Input Terminal [AI2] Input Voltage (AIV) Monitor -32768 to 32767 20000: 10 V Input Terminal [PTC] Input Volt- age Monitor -32768 to 32767 20000: 10 V Electric Angle Monitor 0.0 to 359.9º 4-16 M1 Series Standard Type User's Manual (I669)
  • Page 183 3: Improper data (Range error) Code for RS485 Port [RTU] 7: NAK (Link priority, no right, write disabled) [RTU] 71: Checksum error, CRC er- 72: Parity error 73: Framing error, overrun er- ror, buffer full 4-17 M1 Series Standard Type User's Manual (I669)
  • Page 184 Bit5: THM (Thermal warning) Bit4: IPF (During restart after instantaneous power failure) Bit3: SETM (2nd motor selec- tion) Bit2: IRDY (Operation ready) Bit1: FDT1 (Over set Frequen- cy arrival) Bit0: FAR1 (Constant speed arrival) 4-18 M1 Series Standard Type User's Manual (I669)
  • Page 185 Bit8: - Bit7: - Bit6: DI5 Bit5: DI4 Bit4: DI3 Bit3: DI2 Bit2: DI1 Bit1: REV Bit0: FWD Do not use PID Output Monitor -32,768 to 32,767 -20,000 = -100%, 20,000 = 100% 4-19 M1 Series Standard Type User's Manual (I669)
  • Page 186 0 to 65535 (in 10 hours) Service Life of Main Circuit Ca- pacitor Remaining Time 0 to 65535 (in 10 hours) Rotation Speed Command Moni- r/min -32768 to 32767 Rotation Speed Monitor r/min -32768 to 32767 4-20 M1 Series Standard Type User's Manual (I669)
  • Page 187 1st Remaining Time before the Next Motor Maintenance 0 to 65535 (in 10 hours) Torque Command at Final -327 to 327 1st Remaining Startup Times be- fore the Next Motor Maintenance 0 to 65,535 4-21 M1 Series Standard Type User's Manual (I669)
  • Page 188 106 (0x6A Hex): UTL Low out- put torque detection 107 (0x6B Hex): PTC PTC thermistor activated 108 (0x6C Hex): rTE Inverter life (Cumulative run time) 109 (0x6D Hex): CnT (Inverter life, Number of startups) 4-22 M1 Series Standard Type User's Manual (I669)
  • Page 189 106 (0x6A Hex): UTL Low out- put torque detection 107 (0x6B Hex): PTC PTC thermistor activated 108 (0x6C Hex): rTE Inverter life (Cumulative run time) 109 (0x6D Hex): CnT (Inverter life, Number of startups) 4-23 M1 Series Standard Type User's Manual (I669)
  • Page 190 106 (0x6A Hex): UTL Low out- put torque detection 107 (0x6B Hex): PTC PTC thermistor activated 108 (0x6C Hex): rTE Inverter life (Cumulative run time) 109 (0x6D Hex): CnT (Inverter life, Number of startups) 4-24 M1 Series Standard Type User's Manual (I669)
  • Page 191 106 (0x6A Hex): UTL Low out- put torque detection 107 (0x6B Hex): PTC PTC thermistor activated 108 (0x6C Hex): rTE Inverter life (Cumulative run time) 109 (0x6D Hex): CnT (Inverter life, Number of startups) 4-25 M1 Series Standard Type User's Manual (I669)
  • Page 192 23 (17 Hex): OL1 Motor 1 overload 24 (18 Hex): OL2 Motor 2 overload 25 (19 Hex): OLU Inverter overload 27 (1B Hex): OS Over speed protection 28 (1C Hex): Pg PG discon- nection 4-26 M1 Series Standard Type User's Manual (I669)
  • Page 193 68 (44 Hex): ErU Support tool communication disconnection 70 (46 Hex): OH6 Charging re- sistor overheat 253 (FD Hex): Lok Locked by password 254 (FE Hex): Err Mock alarm (Subcode = 9998) 4-27 M1 Series Standard Type User's Manual (I669)
  • Page 194 23 (17 Hex): OL1 Motor 1 overload 24 (18 Hex): OL2 Motor 2 overload 25 (19 Hex): OLU Inverter overload 27 (1B Hex): OS Over speed protection 28 (1C Hex): Pg PG discon- nection 4-28 M1 Series Standard Type User's Manual (I669)
  • Page 195 70 (46 Hex): OH6 Charging re- sistor overheat 253 (FD Hex): Lok Locked by password 254 (FE Hex): Err Mock alarm (Subcode = 9998) M114 Do not use M115 PID Output Non Filter -150.0 to 150.0 4-29 M1 Series Standard Type User's Manual (I669)
  • Page 196: Parameter W (Monitor 2)

    Output Frequency Monitor before Slip Compensation 0.00 to 655.35 Hz Output Frequency after Slip Com- pensation 0.00 to 655.35 Output Current Monitor 0.00 to 99.99 A Output Voltage Monitor 0.0 to 1000.0 V 4-30 M1 Series Standard Type User's Manual (I669)
  • Page 197 0.00 to 99990 Load Shaft Set Value r/min 0.00 to 99990 Feed Speed Set Value m/min 0.00 to 99990 Transport Time Set Value for 999.9 Specified Length 0.00 to 99990 min 4-31 M1 Series Standard Type User's Manual (I669)
  • Page 198 0 to 9999 s RUN Command Source Monitor 0 to 23 Frequency and PID Command Source Monitor 0 to 39 Speed in Percentage 0.00 to 100.00 Speed Set Value in Percentage 0.00 to 100.00 4-32 M1 Series Standard Type User's Manual (I669)
  • Page 199 Bit14: --- Bit13: --- Bit12: --- Bit11: --- Bit10: --- Bit9: --- Output Signal Monitor Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 4-33 M1 Series Standard Type User's Manual (I669)
  • Page 200 Bit1: DO2 Bit0: DO1 Input Terminal [AI1] Input Voltage -12.0 to 12.0 Input Terminal [AI2]AII Input Cur- rent (AII) 0.0 to 30.0 mA Output Terminal [AO]AOV Output Voltage -0.0 to 12.0 V 4-34 M1 Series Standard Type User's Manual (I669)
  • Page 201 Cumulative Run Time of Capaci- tors on Printed Circuit Boards 0 to 9999 (in 10 hours) Cumulative Run Time of Cooling 0 to 9999 (in 10 hours) Total Power ON Time Monitor 0 to 655350 hour 4-35 M1 Series Standard Type User's Manual (I669)
  • Page 202 0 to 65,535 Cumulative Operation Time of Motor 0 to 65535 hour Integrated Power Monitor 0.0 to 999900.0 Data Used Integrating Electric Power 0.0 to 9999 Number of Operator Comm Errors 0 to 9999 4-36 M1 Series Standard Type User's Manual (I669)
  • Page 203 W131 PIC Control PID Deviation -999.00 to 0.00 to 9990.00 W132 PIC Control PID Deviation -32768 to 32767 -20000 = -100% +20000 = +100% W135 Input Power Monitor 0.0 to 6553.5 kW 4-37 M1 Series Standard Type User's Manual (I669)
  • Page 204 W145 Target Position Monitor (LSB) −268435455 to 268435455 (MSB: -4096 to 4095, LSB: 0 to 65535) W146 Position Deviation Monitor (MSB) −268435455 to 268435455 (MSB: -4096 to 4095, LSB: 0 to 65535) 4-38 M1 Series Standard Type User's Manual (I669)
  • Page 205 Bit9: Touch probe 2 PLc Bit8: Touch probe 2 Enb Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: Touch probe 1 PLc Bit0: Touch probe 1 Enb 4-39 M1 Series Standard Type User's Manual (I669)
  • Page 206: Parameter Z (Alarm Information 1)

    0.00 to 99.99 A Second Last Alarm Info. Output Voltage 0 to 1000 V Second Last Alarm Info. Torque Monitor -999 to 999 Second Last Alarm Info. Frequen- cy Command 0.00 to 655.35 4-40 M1 Series Standard Type User's Manual (I669)
  • Page 207 Second Last Alarm Info. Main Cir- cuit DC Voltage 0.0 to 1,000.0 V Second Last Alarm Info. Internal degC Air Temperature -32,768 to 32,767 Second Last Alarm Info. Heat degC Sink Temperature -32,768 to 32,767 4-41 M1 Series Standard Type User's Manual (I669)
  • Page 208 Bit12: --- Bit11: --- Bit10: --- Second Last Alarm Info. Output Bit9: --- Terminal Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 4-42 M1 Series Standard Type User's Manual (I669)
  • Page 209 Bit11: --- Bit10: --- Second Last Alarm Info. Output Bit9: --- Terminal via Communication Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 4-43 M1 Series Standard Type User's Manual (I669)
  • Page 210 0110: Vector control with speed sensor 0111: Torque control (Vector control without speed sensor) 1000: Torque control (Vector control with speed sensor) Second Last Alarm Info. Speed Detection -32,768 to 32,767 4-44 M1 Series Standard Type User's Manual (I669)
  • Page 211 0 to 65,535 (in 10 hours) 2nd Number of Startups 0 to 65,535 Third Last Alarm Info. Output Fre- quency 0.00 to 655.35 Hz Third Last Alarm Info. Output Cur- rent 0.00 to 99.99 A 4-45 M1 Series Standard Type User's Manual (I669)
  • Page 212 Bit1: REV (During reverse op- eration) Bit0: FWD (During forward op- eration) Third Last Alarm Info. Cumulative Ope. Time 0 to 655350 hour Third Last Alarm Info. Number of Startups 0 to 65,535 4-46 M1 Series Standard Type User's Manual (I669)
  • Page 213 Bit12: --- Bit11: --- Bit10: --- Third Last Alarm Info. Output Ter- Bit9: --- minal Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 4-47 M1 Series Standard Type User's Manual (I669)
  • Page 214 Bit11: --- Bit10: --- Third Last Alarm Info. Output Ter- Bit9: --- minal via Communication Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 4-48 M1 Series Standard Type User's Manual (I669)
  • Page 215 0110: Vector control with speed sensor 0111: Torque control (Vector control without speed sensor) 1000: Torque control (Vector control with speed sensor) Third Last Alarm Info. Speed De- tection -32768 to 32767 4-49 M1 Series Standard Type User's Manual (I669)
  • Page 216: Parameter X (Alarm Information 2)

    Default Function name Monitor or Data Range during Unit data Latest Multiple Alarm1 0000 to FFFF Hex Latest Multiple Alarm2 0000 to FFFF Hex Latest Alarm Sub Code 1 0 to 9999 4-50 M1 Series Standard Type User's Manual (I669)
  • Page 217 14 hex (20) : OH4 Motor pro- tection (PTC thermistor) 16 hex (22) : dbH Braking re- sistor overheat 17 hex (23) : OL1 Motor 1 overload 18 hex (24) : OL2 Motor 2 overload 4-51 M1 Series Standard Type User's Manual (I669)
  • Page 218 46 hex (70) : OH6 Inrush cur- rent prevention resistor over- heat FD hex (253) : Lok Locked by password FE hex (254) : Err Mock alarm (Subcode = 9998) Last Multiple Alarm 2 0000 to FFFF Hex 4-52 M1 Series Standard Type User's Manual (I669)
  • Page 219 (during accelera- tion) 07 hex (7) : OU2 Overvoltage protection (during decelera- tion) 08 hex (8) : OU3 Overvoltage protection (during constant speed operation or stopping) 0A hex (10) : LU Undervoltage protection 4-53 M1 Series Standard Type User's Manual (I669)
  • Page 220 25 hex (37) : Er7 Tuning error 2A hex (42) : Erd Detection of step-out 2E hex (46) : OPL Output phase loss protection 2F hex (47) : ErE Following er- ror (excessive speed devia- tion) 4-54 M1 Series Standard Type User's Manual (I669)
  • Page 221 Second last Multiple Alarm2 0000 to FFFF Hex Second Last Multiple Alarm3 0000 to FFFF Hex Second Last Alarm Sub Code 0 to 9999 Second Last Multiple Alarm Sub Code 0 to 9999 4-55 M1 Series Standard Type User's Manual (I669)
  • Page 222 16 hex (22) : dbH Braking re- sistor overheat 17 hex (23) : OL1 Motor 1 overload 18 hex (24) : OL2 Motor 2 overload 19 hex (25) : OLU Inverter overload 4-56 M1 Series Standard Type User's Manual (I669)
  • Page 223 FD hex (253) : Lok Locked by password FE hex (254) : Err Mock alarm (Subcode = 9998) Third Last Multiple Alarm 2 0000 to FFFF Hex 4-57 M1 Series Standard Type User's Manual (I669)
  • Page 224 Latest Alarm Info. Output Current 0.00 to 99.99A Latest Alarm Info. Output Voltage 0 to 1000 A Latest Alarm Info. Torque Monitor -999 to 999 Latest Alarm Info. Frequency Command 0.00 to 655.35 4-58 M1 Series Standard Type User's Manual (I669)
  • Page 225 Latest Alarm Info. Main Circuit DC Voltage 0.0 to 1,000.0 V Latest Alarm Info. Internal Air degC Temperature -32768 to 32767 Latest Alarm Info. Heat Sink Tem- degC perature -32,768 to 32,767 4-59 M1 Series Standard Type User's Manual (I669)
  • Page 226 Bit13: --- Bit12: --- Bit11: --- Bit10: --- Latest Alarm Info. Output Termi- Bit9: --- Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 4-60 M1 Series Standard Type User's Manual (I669)
  • Page 227 Bit9: --- nal via Communication Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 Latest Alarm Info. Input Power 0.00 to 9999 kW 4-61 M1 Series Standard Type User's Manual (I669)
  • Page 228 0110: Vector control with speed sensor 0111: Torque control (Vector control without speed sensor) 1000: Torque control (Vector control with speed sensor) Latest Alarm Info. Speed Detec- tion -32768 to 32767 4-62 M1 Series Standard Type User's Manual (I669)
  • Page 229 Last Info. Alarm Info. Output Fre- quency 0.00 to 655.35 Hz Last Alarm Info. Output Current 0.00 to 99.99A Last Alarm Info. Output Voltage 0 to 1000 V Last Alarm Info. Torque Monitor -999 to 999 4-63 M1 Series Standard Type User's Manual (I669)
  • Page 230 0 to 655350 hour Last Alarm Info. Number of Start- 0 to 65,535 Last Alarm Info. Main Circuit DC Voltage 0.0 to 1,000.0 V Last Alarm Info Internal Air Tem- degC perature -32768 to 32767 4-64 M1 Series Standard Type User's Manual (I669)
  • Page 231 Bit13: --- Bit12: --- Bit11: --- Bit10: --- Last Alarm Info. Output Terminal Bit9: --- Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 4-65 M1 Series Standard Type User's Manual (I669)
  • Page 232 Bit12: --- Bit11: --- Bit10: --- Last Alarm Info. Output Terminal Bit9: --- via Communication Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 4-66 M1 Series Standard Type User's Manual (I669)
  • Page 233 0110: Vector control with speed sensor 0111: Torque control (Vector control without speed sensor) 1000: Torque control (Vector control with speed sensor) Last Alarm Info. Speed Detection -32768 to 32767 4-67 M1 Series Standard Type User's Manual (I669)
  • Page 234 X118 ning Time 0 to 655350 hour Second last Alarm Info. Cumula- X128 tive Running Time 0 to 655350 hour Third last Alarm Info. Cumulative X138 Running Time 0 to 655350 hour 4-68 M1 Series Standard Type User's Manual (I669)
  • Page 235 13 hex (19) : OH3 Inverter in- ternal overheat 14 hex (20) : OH4 Motor pro- tection (PTC thermistor) 16 hex (22) : dbH Braking re- sistor overheat 17 hex (23) : OL1 Motor 1 overload 4-69 M1 Series Standard Type User's Manual (I669)
  • Page 236 46 hex (70) : OH6 Inrush cur- rent prevention resistor over- heat FD hex (253) : Lok Locked by password FE hex (254) : Err Mock alarm (Subcode = 9998) 4-70 M1 Series Standard Type User's Manual (I669)
  • Page 237 Bit5: NUV (Main circuit DC voltage established) Bit4: BRK (During braking) Bit3: INT (Inverter shut down) Bit2: EXT (During DC braking or during pre-exciting) Bit1: REV (During reverse op- eration) Bit0: FWD (During forward op- eration) 4-71 M1 Series Standard Type User's Manual (I669)
  • Page 238 14 hex (20) : OH4 Motor pro- tection (PTC thermistor) 16 hex (22) : dbH Braking re- sistor overheat 17 hex (23) : OL1 Motor 1 overload 18 hex (24) : OL2 Motor 2 overload 4-72 M1 Series Standard Type User's Manual (I669)
  • Page 239 FD hex (253) : Lok Locked by password FE hex (254) : Err Mock alarm (Subcode = 9998) Fifth Last Alarm Info. Output Fre- X151 quency 0.00 to 655.35 Hz 4-73 M1 Series Standard Type User's Manual (I669)
  • Page 240 Bit5: NUV (Main circuit DC voltage established) Bit4: BRK (During braking) Bit3: INT (Inverter shut down) Bit2: EXT (During DC braking or during pre-exciting) Bit1: REV (During reverse op- eration) Bit0: FWD (During forward op- eration) 4-74 M1 Series Standard Type User's Manual (I669)
  • Page 241 14 hex (20) : OH4 Motor pro- tection (PTC thermistor) 16 hex (22) : dbH Braking re- sistor overheat 17 hex (23) : OL1 Motor 1 overload 18 hex (24) : OL2 Motor 2 overload 4-75 M1 Series Standard Type User's Manual (I669)
  • Page 242 46 hex (70) : OH6 Inrush cur- rent prevention resistor over- heat FD hex (253) : Lok Locked by password FE hex (254) : Err Mock alarm (Subcode = 9998) 4-76 M1 Series Standard Type User's Manual (I669)
  • Page 243: List Of Parameters By Group

    Up/Down keys Operator Protection Availa- page 1: Enable parameter protec- Function Selection 7-74 tion, enable Up/Down keys 2: Disable parameter protec- tion, disable Up/Down keys 3: Enable parameter protec- tion, disable Up/Down keys 4-77 M1 Series Standard Type User's Manual (I669)
  • Page 244 5.0 to 590.0 Hz 1st Rated Voltage at page 80 to 240 V: AVR operation Base Frequency 5-19 (200 V class series) 160 to 500 V: AVR operation (400 V class series) 4-78 M1 Series Standard Type User's Manual (I669)
  • Page 245 0.01 to 118.8 A Thermal Level 5-20 * Setting range from 1%(HHD) to 135%(ND) of the rated in- verter current. 1st Motor Electronic Availa- page Thermal Time Con- 5-20 stant 0.5 to 75.0 min 4-79 M1 Series Standard Type User's Manual (I669)
  • Page 246 Time 7-63 0.00: Disable 0.01 to 30.00 s Availa- page 1st Starting Frequency 7-114 0.0 to 60.0 Hz 1st Starting Frequency Availa- page 0.00 (Holding time) 7-114 0.00 to 10.00 s 4-80 M1 Series Standard Type User's Manual (I669)
  • Page 247 1: Output in current (4 to Mode Selection 7-46 20mADC) 2: Output in current (0 to 20mADC) 3: Pulse output Output Terminal [AO] Availa- page Gain 7-46 0 to 300 % 4-81 M1 Series Standard Type User's Manual (I669)
  • Page 248 Display Coefficient 1 for Transport Time / Availa- page Auxiliary Display Coef- 0.00 7-114 ficient 1 for Speed 0.00 to 10.00 s Monitor Availa- page Torque Limit 1 6-81 0 to 300 % 4-82 M1 Series Standard Type User's Manual (I669)
  • Page 249 Availa- page Braking Resistor Dis- 32767 5-75 1 to 9,000 kWs charging Capacity 32,767: Disable Electronic Thermal for Availa- page Braking Resistor Al- 0.001 5-75 lowable Average Loss 0.001 to 99.99 kW 4-83 M1 Series Standard Type User's Manual (I669)
  • Page 250: Parameter E (Terminal Functions)

    Input Terminal [DI3] page 0 to 188 normally-open input, Function Selection 7-26 1000 to 1188 normally-close input Input Terminal [DI4] page 0 to 188 normally-open input, Function Selection 7-26 1000 to 1188 normally-close input 4-84 M1 Series Standard Type User's Manual (I669)
  • Page 251 0 to 300 % 0 to 241 normally-open output, Output Terminal [DO1] page 1000 to 1241 normally-close Function Selection 7-31 output Refer to the manual for the contents of function assign- ment. 4-85 M1 Series Standard Type User's Manual (I669)
  • Page 252 2 Level (OL2) page 7-82 * Setting range from 1%(HHD) to 200%(ND) of the rated in- verter current. Overload early warn- Availa- page ing 2 Detection Timer 7-82 (OL2) 0.01 to 600.00 s 4-86 M1 Series Standard Type User's Manual (I669)
  • Page 253 LOC) Display Coefficient 1 for Transport Time / Availa- page Auxiliary Display Coef- 7-76 ficient 1 for Speed 0.000 to 9999 Monitor Availa- Operator Display Filter page 3-3 0.0 to 5.0 s 4-87 M1 Series Standard Type User's Manual (I669)
  • Page 254 4: Load rotation speed 5: Feed speed 6: Transport time for specified length 7: Speed (%) Torque Command Availa- page Monitor Polarity Selec- 0: Torque polarity 6-83 tion 1: Plus for driving Minus for braking 4-88 M1 Series Standard Type User's Manual (I669)
  • Page 255 Function Selection 6-81 10: Torque command 11: Torque current command 17: Speed limit for forward ro- tation 18: Speed limit for reverse ro- tation 20: Analog signal input moni- 21: PID feed forward 4-89 M1 Series Standard Type User's Manual (I669)
  • Page 256 20: Analog signal input (moni- tor) 21: PID feed forward Operator Reference Availa- page 0: Automatic saving (when Frequency Saving Se- 5-27 lection main power is turned OFF) 1: Saving by Up/Down key and ENTER key 4-90 M1 Series Standard Type User's Manual (I669)
  • Page 257 1000 to 1188 normally-close input 0: Operator 1: Terminal command FW or 2nd RUN Command page E102 2: Operator (Forward direc- Selection 5-25 tion) 3: Operator (Reverse direc- tion) 4: RS-485 communication 5: Fieldbus (Reserved) 4-91 M1 Series Standard Type User's Manual (I669)
  • Page 258 5: DC injection braking on jog- ging stop, enabled in operation 1st Torque Boost page E112 Function Selection 5-73 0: Manual torque boost 1: Automatic torque boost 4-92 M1 Series Standard Type User's Manual (I669)
  • Page 259 0.1 to 100.0 PID Control PID Feed- page E121 forward Selection for 7-123 0: Disable Process Control 1: Input terminal (AI1, AI2) 1st AVR Function Se- page E122 lection 7-121 0: Disable 1: Enable 4-93 M1 Series Standard Type User's Manual (I669)
  • Page 260 0.00 to 590.00 Hz 1st 2-step Decelera- page E129 tion Switching Fre- 0.00 5-43 quency 0.00 to 590.00 Hz 2nd 2-step Decelera- page E130 0.00 tion Frequency 5-43 0.00 to 590.00 Hz 4-94 M1 Series Standard Type User's Manual (I669)
  • Page 261 0: Frequency command + Sign Selection 7-118 E134 1: Frequency command - E134 Overvoltage/Overcur- page E139 rent Restart Function 0: Trip immediately 7-58 Selection 4: Restart at the frequency se- lected by E152 4-95 M1 Series Standard Type User's Manual (I669)
  • Page 262 Analog Input [AI2] De- Availa- page E161 tection Lower Limit 7-103 Level 0 to 100 % Analog Input [AI2] Availa- page E162 Level Detection Hyste- 7-103 resis Width 0 to 10 % 4-96 M1 Series Standard Type User's Manual (I669)
  • Page 263 3 5-10 0.0: Disable 0.1 to 590.0 Hz Non-linear V/f Voltage page 0 to 240 V (for 200 V class E171 5-10 series) 0 to 500 V (for 400 V class series) 4-97 M1 Series Standard Type User's Manual (I669)
  • Page 264 7 5-10 0.0: Disable 0.1 to 590.0 Hz Non-linear V/f Voltage page 0 to 240 V (for 200 V class E179 5-10 series) 0 to 500 V (for 400 V class series) 4-98 M1 Series Standard Type User's Manual (I669)
  • Page 265: Parameter C (Frequency Reference And Analog Input Functions)

    4-2-3 Parameter C (Frequency Reference and Analog Input Functions) Setting Parameter Default Function name Monitor or Data Range during Unit Page data Availa- page Jump Frequency 1 7-116 0.0 to 590.0 Hz 4-99 M1 Series Standard Type User's Manual (I669)
  • Page 266 0.00 Reference 7 5-57 0.00 to 590.00 Hz Multi-step Frequency Availa- page 0.00 Reference 8 5-57 0.00 to 590.00 Hz Multi-step Frequency Availa- page 0.00 5-57 Reference 9 0.00 to 590.00 Hz 4-100 M1 Series Standard Type User's Manual (I669)
  • Page 267 0: 1 cycle operation (Pattern Pattern Operation / operation) page 1: Repetition operation (Pat- Timed Operation 5-27 Mode Selection tern operation) 2: Constant speed operation (Pattern operation) after 1 cy- cle operation 3: Timed operation 4-101 M1 Series Standard Type User's Manual (I669)
  • Page 268 6,000) if Minimum unit is 3: *1. 0000 to 0063 hex and 03E8 to 03FF hex cannot be set. *2. 0000 to 0063 hex and 0259 to 03FF hex cannot be set. 4-102 M1 Series Standard Type User's Manual (I669)
  • Page 269 6,000) if Minimum unit is 3: *1. 0000 to 0063 hex and 03E8 to 03FF hex cannot be set. *2. 0000 to 0063 hex and 0259 to 03FF hex cannot be set. 4-103 M1 Series Standard Type User's Manual (I669)
  • Page 270 6,000) if Minimum unit is 3: *1. 0000 to 0063 hex and 03E8 to 03FF hex cannot be set. *2. 0000 to 0063 hex and 0259 to 03FF hex cannot be set. 4-104 M1 Series Standard Type User's Manual (I669)
  • Page 271 6,000) if Minimum unit is 3: *1. 0000 to 0063 hex and 03E8 to 03FF hex cannot be set. *2. 0000 to 0063 hex and 0259 to 03FF hex cannot be set. 4-105 M1 Series Standard Type User's Manual (I669)
  • Page 272 6,000) if Minimum unit is 3: *1. 0000 to 0063 hex and 03E8 to 03FF hex cannot be set. *2. 0000 to 0063 hex and 0259 to 03FF hex cannot be set. 4-106 M1 Series Standard Type User's Manual (I669)
  • Page 273 6,000) if Minimum unit is 3: *1. 0000 to 0063 hex and 03E8 to 03FF hex cannot be set. *2. 0000 to 0063 hex and 0259 to 03FF hex cannot be set. 4-107 M1 Series Standard Type User's Manual (I669)
  • Page 274 6,000) if Minimum unit is 3: *1. 0000 to 0063 hex and 03E8 to 03FF hex cannot be set. *2. 0000 to 0063 hex and 0259 to 03FF hex cannot be set. 4-108 M1 Series Standard Type User's Manual (I669)
  • Page 275 0.00 to 100.00 % 7-123 page Input Terminal [AI1] 7-38 Polarity Selection page 0: Bipolar 7-123 1: Unipolar page Input Terminal [AI2] Availa- 7-38 Offset (AII) page -5.0 to 5.0 % 7-123 4-109 M1 Series Standard Type User's Manual (I669)
  • Page 276 AI2] Bias Analog Input Availa- page 0.00 for 1st Frequency 7-38 Command 0.00 to 100.00 % Input Terminal [AI1, AI2] Normal/Inverse Availa- page Operation for 1st Fre- 7-44 0: Normal quency Command 1: Inverse 4-110 M1 Series Standard Type User's Manual (I669)
  • Page 277 7-38 0.00 Bias (AIV Command) page -200.00 to 200.00 % 7-123 page Input Terminal [AI2] Availa- 7-38 Bias (AIV Analog In- 0.00 page put) 0.00 to 100.00 % 7-123 Do not use 4-111 M1 Series Standard Type User's Manual (I669)
  • Page 278: Parameter P (Motor 1 Parameter)

    1st Motor Pole Num- 5-19 Pole page 2 to 128 poles page 5-19 1st Motor Capacity 5.50 page 0.01 to 1000 kW 1st Motor Rated Cur- page rent 0.00 to 500.0 A 4-112 M1 Series Standard Type User's Manual (I669)
  • Page 279 100.0 Gain for Braking 5-16 0.0 to 200.0 % 1st Rated Slip Fre- page quency 5-16 0.00 to 15.00 Hz Availa- page 1st Iron Loss Factor 1 2.86 0.00 to 20.00 % 4-113 M1 Series Standard Type User's Manual (I669)
  • Page 280 0.00 to 500.0 A 1st Induced Voltage page Factor under Vector Control 50 to 100 % Do not use 1st PM Motor Arma- page 0.253 ture Resistance 6-65 0.000 to 50.00 ohm 4-114 M1 Series Standard Type User's Manual (I669)
  • Page 281 Do not use 1st PM Motor Refer- page ence Current for Mag- 0 to 200% netic Pole Detection Based on the rated current of the motor Do not use Do not use 4-115 M1 Series Standard Type User's Manual (I669)
  • Page 282: Parameter H (High Level Functions)

    1 to 20: Number of retries Retry Standby Time at Availa- page Trip 7-58 0.5 to 20.0 s Cooling Fan Function Availa- page Selection 7-99 0: Always Fan ON 1: ON/OFF control effective 4-116 M1 Series Standard Type User's Manual (I669)
  • Page 283 0.1 to 100.0 s Deceleration Setting During Current Limit 0.00: Selected deceleration Availa- page 32767 Hz/s time for Restart Mode after 7-49 Power Interruption 0.01 to 100.00 Hz/s 999: According to current limit- 4-117 M1 Series Standard Type User's Manual (I669)
  • Page 284 Value) 2 to 65535: Measurement val- Cumulative Run Time Availa- page of Cooling Fan 7-99 0 to 9,999 (in 10 hours) 1st Startup Count for Availa- page Motor 7-93 0 to 65,535 4-118 M1 Series Standard Type User's Manual (I669)
  • Page 285 Range Frequency at 5-40 Starting 0 to 100 % S-curve Acceleration Availa- page Range Frequency at 5-40 0 to 100 % S-curve Deceleration Availa- page Range Frequency at 5-40 Starting 0 to 100 % 4-119 M1 Series Standard Type User's Manual (I669)
  • Page 286 Operating Conditions deceleration, enable at base 5-16 Selection frequency or higher 2: Enable during acceleration/ deceleration, disable at base frequency or higher 3: Disable during acceleration/ deceleration, disable at base frequency or higher 4-120 M1 Series Standard Type User's Manual (I669)
  • Page 287 Availa- page Circuit Capacitor Re- 8760 7-96 maining Time 0 to 8760 (in 10 hours) 1st Motor Mainte- Availa- page 8760 nance Interval 7-93 0: Disable 1 to 9999 (in 10 hours) 4-121 M1 Series Standard Type User's Manual (I669)
  • Page 288 32767 Power Failure P Pro- 7-49 0.000 to 10.000 portional Gain 999: Auto Continuous Running at the Momentary Availa- page 32767 Power Failure Integral 7-49 0.010 to 10.000 s Time 999: Auto 4-122 M1 Series Standard Type User's Manual (I669)
  • Page 289 Bit0 to 2: Reserved Password 2 Setting/ Availa- page Verification 7-77 0000 to FFFF Hex Anti-regenerative Con- Availa- page H114 32767 trol Level 7-85 0.0 to 50.0 % 999: Auto H130 Do not use 4-123 M1 Series Standard Type User's Manual (I669)
  • Page 290 Torque Bias Limit 6-33 0 to 300 % Magnetic Flux Level at Availa- page H173 Light Load 7-150 10 to 100% Brake Error Detection Availa- page H180 1.00 Time 6-76 0.00 to 10.00 s 4-124 M1 Series Standard Type User's Manual (I669)
  • Page 291 Function Selec- 0: Disable 8-28 tion 1: Enable 2: Enable (administrator) Co-inverter Communi- cation Starting Station page H304 1 to 8 Number (Administra- 8-28 tor) Need to be set in administra- tor(H303=2) 4-125 M1 Series Standard Type User's Manual (I669)
  • Page 292 Logical Expression 1 page H315 Refer to other sheet Operation Target 1 7-94 27,100,206,207,208 Can't be selected Logical Expression 1 page H316 Operation Target 2 Refer to other sheet 7-94 27,100,206,207,208 Can't be selected 4-126 M1 Series Standard Type User's Manual (I669)
  • Page 293 Logical Operator 0: AND 7-94 1: OR 2: XOR Input Terminal [DI1] page H324 Response Time 5-51 1 to 400 ms Input Terminal [DI2] page H325 Response Time 5-51 1 to 400 ms 4-127 M1 Series Standard Type User's Manual (I669)
  • Page 294 Number of All Stations Availa- page H340 in Co-inverter Commu- 8-28 1 to 247 nication 1 Recipient Register of All Stations in Co-in- 0000 Availa- page H341 verter Communication 8-28 0000 to FFFF Hex 4-128 M1 Series Standard Type User's Manual (I669)
  • Page 295 Number of All Stations Availa- page H352 in Co-inverter Commu- 8-28 nication 5 1 to 247 Recipient Register of All Stations in Co-in- 0000 Availa- page H353 verter Communication 8-28 0000 to FFFF Hex 4-129 M1 Series Standard Type User's Manual (I669)
  • Page 296 External Register 8-23 0000 to FFFF Hex Modbus Mapping 9 0000 page H364 External Register 8-23 0000 to FFFF Hex 0000 page Modbus Mapping 10 H365 External Register 8-23 0000 to FFFF Hex 4-130 M1 Series Standard Type User's Manual (I669)
  • Page 297 External Register Sign 8-23 0: Unsigned 1: Signed Modbus Mapping 9 page H374 External Register Sign 8-23 0: Unsigned 1: Signed Modbus Mapping 10 page H375 External Register Sign 8-23 0: Unsigned 1: Signed 4-131 M1 Series Standard Type User's Manual (I669)
  • Page 298 8-23 0.001 to 65.53 Modbus Mapping 1 In- 0000 page H386 ternal Register 8-23 0000 to FFFF Hex Modbus Mapping 2 In- 0000 page H387 8-23 ternal Register 0000 to FFFF Hex 4-132 M1 Series Standard Type User's Manual (I669)
  • Page 299 H411 tection Function Se- 7-111 lection 0: Disable (Continue to run) 1: Enable (Trip) Output Phase Loss Availa- page H412 Protection Function 7-111 Selection 0: Disable (Continue to run) 1: Enable (Trip) 4-133 M1 Series Standard Type User's Manual (I669)
  • Page 300 00: EXT1 01: Phase Z 10: H435/H436 (60D0 Hex) 11: Reserved (No-trigger) Bit1: Latch mode 1 0: Trigger First Event Mode 1: Continuous Mode) Bit0: Latch function 1 0: Disable 1: Enable 4-134 M1 Series Standard Type User's Manual (I669)
  • Page 301: Parameter A (Motor 2 Parameter)

    5.0 to 590.0 Hz 2nd Rated Voltage at page 80 to 240 V: AVR operation Base Frequency 5-19 (200 V class series) 160 to 500 V: AVR operation (400 V class series) 4-135 M1 Series Standard Type User's Manual (I669)
  • Page 302 0.0 to 60.0 Hz 0 to 100% (HHD mode) 2nd DC Injection Brak- Availa- page ing Level 0 to 80% (HND/HD mode) 7-63 0 to 60% (ND mode) Based on inverter rated cur- rent 4-136 M1 Series Standard Type User's Manual (I669)
  • Page 303 2nd Auto-tuning Se- 1: Tune the motor parameters page lection Function Selec- while stopped 6-65 tion 2: Tune the motor parameters while rotating 5: Tune the motor %R1 and %X while stopped 4-137 M1 Series Standard Type User's Manual (I669)
  • Page 304 0.0 to 300.0 % 2nd Magnetic Satura- Availa- page 84.2 tion Factor 2 6-65 0.0 to 300.0 % Availa- page 2nd Magnetic Satura- 70.5 tion Factor 3 6-65 0.0 to 300.0 % 4-138 M1 Series Standard Type User's Manual (I669)
  • Page 305 0.1 to 200.0 Speed Control 2 I Inte- Availa- page gral Time 6-26 0.001 to 9.999 s 999: Cancel integral term Speed Control 2 FF Availa- page Gain 6-26 0.00 to 99.99 s 4-139 M1 Series Standard Type User's Manual (I669)
  • Page 306 2nd Display Coeffi- cient for Transport Availa- page time / Auxiliary Display 7-76 Coefficient for Speed 0.000 to 9999 Monitor 2nd Starting Frequen- Availa- page 0.00 cy Holding Time 7-114 0.00 to 10.00 s 4-140 M1 Series Standard Type User's Manual (I669)
  • Page 307: Parameter B (Speed Control 3)

    0.00 to 99.99 s Speed Control 3 Out- Availa- page 0.002 put Filter 6-26 0.000 to 0.100 s Speed Control 3 Notch Availa- page Filter Resonance Fre- 6-26 quency 1 to 500 Hz 4-141 M1 Series Standard Type User's Manual (I669)
  • Page 308: Parameter R (Speed Control 4)

    0.000 to 0.100 s Speed Control 4 Notch Availa- page Filter Resonance Fre- 6-26 quency 1 to 500 Hz Speed Control 4 Notch Availa- page Filter Attenuation Lev- 6-26 0 to 40 dB 4-142 M1 Series Standard Type User's Manual (I669)
  • Page 309: Parameter J (Applied Functions 1)

    7-123 0.00 to 600.00 s PID Control Feedback Availa- page Filter 7-123 0.0 to 900.0 s PID Control Anti-reset Availa- page Windup Width 7-123 0 to 200 % Percentage of PID command 4-143 M1 Series Standard Type User's Manual (I669)
  • Page 310 -150 to 150 % put Upper Limit 7-123 999: Depends on setting of PID Control PID Out- Availa- page 32767 put Lower Limit -150 to 150 % 7-123 999: Depends on setting of 4-144 M1 Series Standard Type User's Manual (I669)
  • Page 311 1: Ratio to maximum frequen- lection 7-123 Bit0: PID output polarity selec- tion 0: Plus (Addition) 1: Minus (Subtraction) Overload Stop Item Availa- page Selection 7-153 0: Torque 1: Current 4-145 M1 Series Standard Type User's Manual (I669)
  • Page 312 0.0 to 25.0 Hz Brake Control Brake- Availa- page 1.000 applied Timer 6-76 0.000 to 5.000 s Overload Stop Func- Availa- page 32767 tion P gain 7-153 0.000 to 2.000 times 999: 0.050 times 4-146 M1 Series Standard Type User's Manual (I669)
  • Page 313 7-148 0 to 9999 J105 Do not use PID Control Maximum page J106 Scale 7-123 -999.00 to 0.00 to 9990.00 PID Control Minimum page J107 Scale 7-123 -999.00 to 0.00 to 9990.00 4-147 M1 Series Standard Type User's Manual (I669)
  • Page 314: Parameter D (Applied Functions 2)

    0.00 to 99.99 s Speed Control 1 Out- Availa- page 0.002 put Filter 6-26 0.000 to 0.100 s Speed Control 1 Notch Availa- page Filter Resonance Fre- 6-26 quency 1 to 500 Hz 4-148 M1 Series Standard Type User's Manual (I669)
  • Page 315 Input Terminal [PIA] Availa- 6-11 [PIB] Pulse Scaling page Factor Denominator 1 to 32767 7-145 page Input Terminal [PIA] Availa- 6-11 [PIB] Pulse Scaling page Factor Numerator 1 to 32767 7-145 4-149 M1 Series Standard Type User's Manual (I669)
  • Page 316 0 to 110 % Speed Limit 2 in Re- Availa- page verse 6-12 0 to 110 % Over Speed Detection Availa- page 32767 0 to 120% Level 6-12 999: Depend on d032 and d033 4-150 M1 Series Standard Type User's Manual (I669)
  • Page 317 0.1 to 10.0Hz Do not use Magnetic Flux Weak- Availa- page ening Control Function 6-16 0: Disable Selection 1: Enable Magnetic Flux Weak- Availa- page ening Lower Limit 6-16 10 to 70% 4-151 M1 Series Standard Type User's Manual (I669)
  • Page 318 0.01 to 1.50 page Position Control Feed Availa- 6-38 d202 0.500 Forward Filter page 0.000 to 5.000 s 6-49 page Availa- 6-38 d203 Position Loop Gain 1 page 0.1 to 300.0 6-49 4-152 M1 Series Standard Type User's Manual (I669)
  • Page 319 0: Return at FOT/ROT detec- tion 1: Stop at OT detection (Can- cel homing) Bit 1: Homing Start direction 0: Forward direction 1: Reverse direction Bit 0: Homing shaft direction 0: Forward direction 1: Reverse direction 4-153 M1 Series Standard Type User's Manual (I669)
  • Page 320 1: Level 0: Invalid/Infinite rotation Overtravel Function Availa- page d222 1: Valid (Positioning at OT po- Selection 6-43 sition at over traveling), normal 2: Valid (Immediately stopped at over traveling), normal PTP 4-154 M1 Series Standard Type User's Manual (I669)
  • Page 321 0: Absolute position (ABS) 1: Relative position (INC) Position Data Determi- Availa- page d238 0.000 nation Time 6-49 0.000 to 0.100 s page Positioning Completed Availa- 6-49 d239 Range page 0 to 9999 6-58 4-155 M1 Series Standard Type User's Manual (I669)
  • Page 322 (MSB) −268435455 to 268435455 6-49 (MSB: -4,096 to 4,095, LSB: 0 to 65,535) Positioning Data 2 Availa- page d247 −268435455 to 268435455 (LSB) 6-49 (MSB: -4,096 to 4,095, LSB: 0 to 65,535) 4-156 M1 Series Standard Type User's Manual (I669)
  • Page 323 (MSB) −268435455 to 268435455 6-49 (MSB: -4,096 to 4,095, LSB: 0 to 65,535) Positioning Data 6 Availa- page d255 −268435455 to 268435455 (LSB) 6-49 (MSB: -4,096 to 4,095, LSB: 0 to 65,535) 4-157 M1 Series Standard Type User's Manual (I669)
  • Page 324 6-43 tion stop tion 1: Er6 fault occurs after decel- eration stop Current Reference Po- page d296 sition Monitor (MSB) −268435455 to 268435455 6-57 (MSB: -4096 to 4095, LSB: 0 to 65535) 4-158 M1 Series Standard Type User's Manual (I669)
  • Page 325: Parameter Y (Rs-485 Communication Settings)

    3: Continue to run 11: Trip with alarm ErP after deceleration stop 13: Free run stop 14: Deceleration stop RS-485 Error Detec- Availa- page tion Timer 0.0 to 60.0 s 4-159 M1 Series Standard Type User's Manual (I669)
  • Page 326 S001, S005, and S019 Error when a communications error occurs 2: Clear the run command as- signed bit of function code S06 when a communications error occurs 3: Clear both data 1 and 2 above 4-160 M1 Series Standard Type User's Manual (I669)
  • Page 327: Parameter S (Via Rs-485)

    Digital Operator. To check these parameters, use Sysmac Studio. Setting Parameter Default Function name Monitor or Data Range during Unit Page data Availa- page Frequency Reference -32,768 to 32,767 5-27 +20,000 or -20,000 = Maxi- mum output frequency 4-161 M1 Series Standard Type User's Manual (I669)
  • Page 328 Bit12: --- Bit11: --- Bit10: --- Communication Data Availa- page Bit9: --- Terminal [DO] 7-155 Bit8: RO Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 4-162 M1 Series Standard Type User's Manual (I669)
  • Page 329 -327 to 327 % Availa- page Torque Bias Value 6-33 -327 to 327 % PID Control Feedback Availa- page Value via Communica- -32,768 to 32,767 7-123 tion -20,000 = -100%, 20,000 = 100% 4-163 M1 Series Standard Type User's Manual (I669)
  • Page 330 4 Parameter List 4-164 M1 Series Standard Type User's Manual (I669)
  • Page 331: Basic Settings

    Input Terminal Functions ................5-51 5-10 Multi-function output ................... 5-67 5-10-1 Output Terminal Functions ................5-67 5-11 Torque Boost Function ................5-73 5-11-1 Torque Boost ....................5-73 5-12 Regenerative Braking Function ..............5-75 M1 Series Standard Type User's Manual (I669)
  • Page 332 5 Basic Settings 5-12-1 Regenerative Braking Function ..............5-75 5-12-2 Braking Resistor Electronic Thermal Function ..........5-75 M1 Series Standard Type User's Manual (I669)
  • Page 333: Display And Initialization

    LED of the uppermost digit lights. If the same operation is performed one more time, the parameter is removed from user preferen- ces, and the decimal LED of the uppermost digit turns OFF. M1 Series Standard Type User's Manual (I669)
  • Page 334: Data Initialization

    H03 value. Step1: Press the Enter Step2:Initialization is completed key to set H03 when the “SAVE” display to “1.” disappears. Initializing Initialization completed *1. The Operator displays the following parameters. M1 Series Standard Type User's Manual (I669)
  • Page 335 1st Motor Torque Current under Vector Control (P55) 1st Induced Voltage Factor under Vector Control (P56) 1st PM Motor Armature Resistance (P60) 1st PM Motor d-axis Inductance (P61) 1st PM Motor q-axis Inductance (P62) M1 Series Standard Type User's Manual (I669)
  • Page 336 Service Life of Main Circuit Capacitor Remaining Time (H77) Cumulative Run Time of Cooling Fan (H43) Cumulative Run Time of Capacitors on Printed Circuit Boards (H48) 1st Startup Count for Motor (H44) 2nd Startup Counter for Motor (A52) M1 Series Standard Type User's Manual (I669)
  • Page 337 • The alarm information of parameters (refer to 7-1-4 Alarm information on page 7-18) is initialized. M1 Series Standard Type User's Manual (I669)
  • Page 338: User Preference Dataset (Registration/Protection)

    (H193) and User Preference Dataset Protection Function Selection (H194), the “ key + key” must be pressed simultaneously with each of the parameter values displayed. Step 1: Set “0: Unprotected” (default value) to User Preference Dataset Protection Function Selec- tion (H194). M1 Series Standard Type User's Manual (I669)
  • Page 339 • To set all user preference datasets to the factory defaults, initialize parameters by Data Initialization (H03) “1: Initialize all parameters,” and then register the datasets by User Preference Dataset Regis- tration (H193). M1 Series Standard Type User's Manual (I669)
  • Page 340: Setting V/F Control

    It enables the output of a constant torque based on the frequency, according to the V/f characteristics that represent the proportional relationship between the output frequency and the output voltage. For the base frequency, set the rated frequency of the motor. 5-10 M1 Series Standard Type User's Manual (I669)
  • Page 341 • Frequency is not in parameter No. order but in order of the size of the set value. (Refer to the figure below.) • The non-linear V/f function can be jointly used with torque boost, reducing torque characteristics and automatic energy saving operation. 5-11 M1 Series Standard Type User's Manual (I669)
  • Page 342: Load Mode Selection

    3: HD (only for 400 V) 4: ND (only for 400 V) Related function F42/A14, F09/A05, F44/E147, F26, F21/A10 • Load modes that can be selected differ depending on the voltage specifications and capacity of the inverter. 5-12 M1 Series Standard Type User's Manual (I669)
  • Page 343 • The upper limit values of the following parameters change according to the new settings after changing Load Mode Selection (F80). When the set values exceed the upper limit, they are over- written with the upper limit. • Carrier Frequency (F26), DC Injection Braking Level (F21/A10) 5-13 M1 Series Standard Type User's Manual (I669)
  • Page 344 (F80) lection (F80) 3G3M1- A2001 3G3M1- A2002 3G3M1- A2004 3G3M1- A2007 3G3M1- A2015 3G3M1- Three- A2022 phase 3G3M1- 200 V A2037 3G3M1- A2055 3G3M1- A2075 3G3M1- A2110 3G3M1- A2150 3G3M1- A2185 5-14 M1 Series Standard Type User's Manual (I669)
  • Page 345 3G3M1- 400 V A4055 3G3M1- A4075 3G3M1- A4110 3G3M1- A4150 3G3M1- A4185 3G3M1- A4220 3G3M1- AB001 3G3M1- AB002 3G3M1- AB004 Single- 3G3M1- phase AB007 200 V 3G3M1- AB015 3G3M1- AB022 3G3M1- AB037 5-15 M1 Series Standard Type User's Manual (I669)
  • Page 346: Slip Compensation

    To enable the slip compensation function, select “0: V/f control” or “3: V/f control with speed sensor” at Drive Control Selection (F42/A14), then set 1 at Slip compensation Function Selection (H442), and set 5-16 M1 Series Standard Type User's Manual (I669)
  • Page 347 These can be set individually in the driving mode and the 5-17 M1 Series Standard Type User's Manual (I669)
  • Page 348 • Rated slip frequency (P12/A26) Set the rated slip frequency of the motor. This is also automatically set by executing auto-tuning. Synchronous speed - Rated speed Rated slip frequency (Hz) = × Base frequency Synchronous speed 5-18 M1 Series Standard Type User's Manual (I669)
  • Page 349: Motor Parameter Settings

    1st Rated Voltage at Base Fre- 80 to 240 V (200-V class) Dependent quency 160 to 500 V (400-V class) on capacity 2nd Rated Voltage at Base Fre- Dependent on capacity quency 5-19 M1 Series Standard Type User's Manual (I669)
  • Page 350: Motor Electronic Thermal Function

    EEPROM when an insufficient voltage state has occurred, and, when the power is next turned ON, EEPROM saved values are used as the defaults for cumulative values. 5-20 M1 Series Standard Type User's Manual (I669)
  • Page 351 • The figure below shows the electronic thermal operation characteristics. Characterization factors α1 to α3 and their switching frequencies f2 and f3 differ according to the characteristics of the motor. 5-21 M1 Series Standard Type User's Manual (I669)
  • Page 352 • The operation level is a constant value without decrease that is set at Motor Electronic Thermal Level (F11/A07) as there is no drop in the cooling effectiveness by output frequency. 5-22 M1 Series Standard Type User's Manual (I669)
  • Page 353 Function name Data Unit data Output Terminal [DO1] Function Selection, Output Terminal [DO2] 7: THM (Electronic thermal warn- E20, E21, E27 Function Selection, Output Termi- ing) nal [ROA, ROB] Function Selec- tion 5-23 M1 Series Standard Type User's Manual (I669)
  • Page 354 Function name Data Unit data 0.00; 0.01 to 176.0 0.00: Disable 0.01 to 176.0 A Overload early warning 2 Level (OL2) *Setting range is from 1%(HHD) to 200%(ND) of inverter rated cur- rent. 5-24 M1 Series Standard Type User's Manual (I669)
  • Page 355: Run Command

    • When “0: Operator (Direction of rotation input: terminal block)” and “1: External signal (Digital input)” are selected at RUN Command Selection (F02/E102), allocate “98: FW (forward rotation)” and “99: RV (reverse rotation)” to each of Input Terminal [DI6] Function Selection (E98) and Input Terminal 5-25 M1 Series Standard Type User's Manual (I669)
  • Page 356 • The following shows an example of operation by forward command FW input and reverse com- mand RV input when “1: External signal (Digital input)” is selected at RUN Command Selection (F02/E102). Output frequency Forward Reverse RUN-LED FW terminal RV terminal 5-26 M1 Series Standard Type User's Manual (I669)
  • Page 357: Frequency Reference

    Sets the frequency reference via the analog current input (input terminal [AI2](AII)). Sets the value obtained by adding the analog voltage input (input terminal [AI1]) and analog current input (input terminal [AI2](AII)) as the frequency reference. 5-27 M1 Series Standard Type User's Manual (I669)
  • Page 358 Reference/2nd Multi-step Frequency Reference 0 (E109) according to the 1st/2nd control selection. • When the power is next turned ON again, operation is possible from the frequency reference that was active when the power was last turned OFF. (E64 = 0: Factory default) 5-28 M1 Series Standard Type User's Manual (I669)
  • Page 359 (Frequency Reference Selection (F01/C30) = “1” “2” “3” “5”) Set value Description Sets the frequency reference via the analog voltage input (input terminal [AI1]). Sets the frequency reference via the analog current input (input terminal [AI2](AII)). 5-29 M1 Series Standard Type User's Manual (I669)
  • Page 360 × 0.1 Additional Information • With the frequency reference via analog input, select only linear acceleration/deceleration. UP/DOWN Control (Frequency Reference Selection (F01/C30) = “7”) • Refer to 7-9-10 UP/DOWN control on page 7-119. 5-30 M1 Series Standard Type User's Manual (I669)
  • Page 361 Alternatively, the frequency reference can be switched via multifunction input. Below shows a chart showing the correlation between priority, related parameters, and related multifunction input terminals when the frequency reference is switched. 5-31 M1 Series Standard Type User's Manual (I669)
  • Page 362: Frequency Limit

    • Set the lower limit so that it does not reach or exceed Maximum Output Frequency (F03/A01). • When 0 Hz is set to the upper limit, operation is limited to 0 Hz and disabled. 5-32 M1 Series Standard Type User's Manual (I669)
  • Page 363: Pattern Operation / Timed Operation Function

    • Three pattern operations can be selected: one cycle operation, repetition operation and constant speed operation after 1 cycle operation, • The status of pattern operation can be output to output terminal [DO1]. 5-33 M1 Series Standard Type User's Manual (I669)
  • Page 364 Note 1) (0000 hex to 0063 hex)(03E8 hex to 03FF hex) cannot be set. Note 2) (0000 hex to 0063 hex)(0259 hex to 03FF hex) cannot be set. C05 to Multi-step Frequency 0.00 to 590.00 Hz Reference 1 to 15 5-34 M1 Series Standard Type User's Manual (I669)
  • Page 365 After one cycle operation by the preset pattern, constant speed operation is performed in accord- ance with the last set frequency of pattern operation. To stop constant speed operation, turn the RUN command OFF. 5-35 M1 Series Standard Type User's Manual (I669)
  • Page 366 DI1 to DI7, the stage (phase of operation) currently operating by ON/OFF of the output signal can be checked. For details, refer to the operation example figure below. 5-36 M1 Series Standard Type User's Manual (I669)
  • Page 367 C08 Multi-step Frequency Reference 4 Stage 5 50.0 C09 Multi-step Frequency Reference 5 Stage 6 72.0 C10 Multi-step Frequency Reference 6 Stage 7 35.0 C11 Multi-step Frequency Reference 7 This is illustrated as follows. 5-37 M1 Series Standard Type User's Manual (I669)
  • Page 368 LED monitor display are displayed alternately when a deceleration stop is made after timed operation. When the FW terminal is set to OFF, the display returns to the LED monitor display. 5-38 M1 Series Standard Type User's Manual (I669)
  • Page 369: Acceleration/Deceleration Time

    (H69), or overvoltage (OU2) is detected. To shorten the deceleration time, use the regenerative braking function. For details on the regenerative braking function, refer to 5-12 Regenerative Braking Function on page 5-75. 5-39 M1 Series Standard Type User's Manual (I669)
  • Page 370: Acceleration/Deceleration Pattern

    Disable (Linear ac- S-curve acceleration/ S-curve acceleration/ Curve acceleration/ tion Pat- celeration/decelera- deceleration (Arbitra- deceleration deceleration tern Se- tion) lection) Output frequency Output frequency Output frequency At accel- eration Time Time Time 5-40 M1 Series Standard Type User's Manual (I669)
  • Page 371 S-curve Decelera- tion/deceleration tion Range Fre- tion Range Fre- tion Range Fre- tion Range Fre- (Arbitrary) quency at Starting quency at End quency at Starting quency at End (H57) (H58) (H59) (H60) 5-41 M1 Series Standard Type User's Manual (I669)
  • Page 372: Acceleration/Deceleration Stop Function

    • Set the frequency at which deceleration operation is stopped to E105, and set the time that deceler- ation operation is stopped to E106. To not stop deceleration operation, set Deceleration Stop Time (E106) to 0.0. Output frequency E105 E106 E103 E104 Time 5-42 M1 Series Standard Type User's Manual (I669)
  • Page 373: 2-Step Acceleration/Deceleration Function

    1st Deceleration Time 1 2nd Acceleration Time 1 2nd Deceleration Time 1 0.00 to 6000 6.00 1st Acceleration Time 2 1st Deceleration Time 2 2nd Acceleration Time 2 2nd Deceleration Time 2 5-43 M1 Series Standard Type User's Manual (I669)
  • Page 374 2 (E12/E14) from 2-step Acceleration Switching Frequency (E127/E129) up to the maximum output frequency. • During reverse rotation, deceleration is performed at deceleration time 1 (F08/E11) from output fre- quency 0 Hz up to 2-step Deceleration Switching Frequency (E129/E130). Deceleration is 5-44 M1 Series Standard Type User's Manual (I669)
  • Page 375 1st Acceleration Time 1 (F07), 1st Deceleration Time 1 (F08) 2nd Acceleration Time 1 (E10), 2nd Deceleration Time 1 (E11) 1st Acceleration Time 2 (E12), 1st Deceleration Time 2 (E13) 2nd Acceleration Time 2 (E14), 2nd Deceleration Time 2 (E15) 5-45 M1 Series Standard Type User's Manual (I669)
  • Page 376 1st Acceleration Accel e ra- Decel e rati o n Decel e rati o n Time 1 t i o n Ti m e 1 Ti m e 2 Ti m e 2 5-46 M1 Series Standard Type User's Manual (I669)
  • Page 377: Stop Operation

    “4: RS-485 communication” is selected at RUN Command Selection (F02/E102), when the is pressed, stop operation in accordance with the setting of Stop Selection (H11) is performed, and the operation error (Er6: sub code 1) is displayed on the LED monitor. 5-47 M1 Series Standard Type User's Manual (I669)
  • Page 378 • To use external braking, select free-run stop. Using external braking midway during a deceleration stop may cause an overload or overcurrent. • If operation is started again during free run operation, the inverter will restart according to Free Run Stop Restart Operation Selection (H441). 5-48 M1 Series Standard Type User's Manual (I669)
  • Page 379: Reset

    ON to OFF, the alarm display is erased and the error state is cleared. Ensure at least 10 ms as the time for turning the RS (reset) terminal ON. During normal operation, keep the terminal set to OFF. 5-49 M1 Series Standard Type User's Manual (I669)
  • Page 380 Be sure to confirm that the RUN command is turned OFF before resetting the alarm because the machine may abruptly start depending on the setting of STOP Key Priority/Start Check Function (H96). 5-50 M1 Series Standard Type User's Manual (I669)
  • Page 381: Multi-Function Input

    400 ms is set, up to 800 ms is required until an input is set. Fig. 1: Example of response time matching twice and recognition of inverter ON Input Terminal [DI1] Input Terminal [DI1] Response Time (H324) 5-51 M1 Series Standard Type User's Manual (I669)
  • Page 382 ON by both terminals turning ON. 2nd Control Function (SET) On the M1 series, two controls are held in two parameters. There are three types of parameters: shared parameters, parameters for 1st control and parameters for 2nd control. Parameters for 1st con- trol and parameters for 2nd control are switched for to use.
  • Page 383 A011 DC Injection Braking Time F023 A012 Starting frequency F024 A062 Starting Frequency Holding Time F025 A063 Stop Frequency F038 A064 Stop Frequency Detection Method Selection F039 A065 Stop Frequency Holding Time 5-53 M1 Series Standard Type User's Manual (I669)
  • Page 384 H078 1st Motor Maintenance Interval H079 1st Preset Startup Count for Motor Maintenance M081 1st Remaining Time before the Next Motor Maintenance M085 1st Remaining Startup Times before the Next Motor Maintenance 5-54 M1 Series Standard Type User's Manual (I669)
  • Page 385 To enable switching to the 1st and 2nd control, allocate “12: SET (2nd control)” to either of input terminal [DI1] to [DI7]. • When both FW and RV turn ON, operation is the same as when they are both OFF. 5-55 M1 Series Standard Type User's Manual (I669)
  • Page 386 • To reliably ascertain ON/OFF, continue ON or OFF for the time twice the set value of Input Terminal Response Time (H324 to H330). When Input Terminal Response Time is the default value, continue for 2 ms. 5-56 M1 Series Standard Type User's Manual (I669)
  • Page 387 Reference/1st Multi-step Frequency Reference 0 0.00 to 590.0 0.00 2nd Frequency Refer- E109 ence/2nd Multi-step Fre- quency Reference 0 Multi-step Frequency Ref- C05 to C19 0.00 to 590.0 0.00 erence 1 to 15 5-57 M1 Series Standard Type User's Manual (I669)
  • Page 388 • Multi-step Frequency Reference 0 can be set to 1st Frequency Reference/1st Multi-step Fre- quency Reference 0 (C99) and 2nd Frequency Reference/2nd Multi-step Frequency Reference 0 (E109) for each of 1st and 2nd control. 5-58 M1 Series Standard Type User's Manual (I669)
  • Page 389 Reference/1st Multi-step Frequency Reference 0 (C99) and 2nd Frequency Reference/2nd Multi- step Frequency Reference 0 (E109). Multi-step speed Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled 5-59 M1 Series Standard Type User's Manual (I669)
  • Page 390 Default data Unit Input Terminal [DI1] Func- 10: JG (Jogging) E01 to E05, tion Selection to Input Ter- 94: Forward rotation jogging E98, E99 minal [DI7] Function Selec- 95: Reverse rotation jogging tion 5-60 M1 Series Standard Type User's Manual (I669)
  • Page 391 • Set the frequency for jogging operation at Jogging Frequency (C20). • Set the acceleration time and deceleration time during jogging operation at Jogging Acceleration Time (H54) and Jogging Deceleration Time (H55). 5-61 M1 Series Standard Type User's Manual (I669)
  • Page 392 100 ms or more elapses. To perform jogging operation, turn the JG terminal ON and then turn the FW or RV terminal ON. 100 ms or more elapsed Normal operation Output frequency Fig.: Operation of setting when disabled while inverter is running 5-62 M1 Series Standard Type User's Manual (I669)
  • Page 393 (Example: When External DC Injection Braking Edge/Level Selection (E115) = “1: Level operation”) • When E111 = 0, 3, operation immediately becomes free run when the RUN command turns OFF, and immediately DC braking by the DB terminal operates. 5-63 M1 Series Standard Type User's Manual (I669)
  • Page 394 • FJOG (Forward rotation jogging) terminal and RJOG (Reverse rotation jogging) terminal are giv- en priority over jogging operation by the FW terminal/RV terminal and the JG terminal. 5-64 M1 Series Standard Type User's Manual (I669)
  • Page 395 10: JG (Jogging) Input Terminal [DI1] Func- 94: FJOG (Forward rota- E01 to E05, E98, tion Selection to Input Ter- tion jogging) minal [DI7] Function Selec- 95: RJOG (Reverse rota- tion tion jogging) 5-65 M1 Series Standard Type User's Manual (I669)
  • Page 396 • For details on the 2-step acceleration/deceleration function, refer to 5-6-4 2-step Acceleration/Decel- eration Function on page 5-43. Reset • For details on a reset, refer to 5-8-1 Reset Function on page 5-49. 5-66 M1 Series Standard Type User's Manual (I669)
  • Page 397: 5-10 Multi-Function Output

    Overload early warning 2 (37: OL2) terminal, Overload early warning (38: OL) terminal, Low cur- rent signal (41: LOC) terminal, PID deviation excessive (42: OD) terminal, PID wakeup timer stopped (44: PID-STP) terminal, Overtorque (46: OTQ) terminal 5-67 M1 Series Standard Type User's Manual (I669)
  • Page 398 • To output this signal, allocate “00: RUN” and “35: RUN2” to Output Terminal [DO1] Function Selec- tion (E20), Output Terminal [DO2] Function Selection (E21) or Output Terminal [ROA, ROB] Func- tion Selection (E27). 5-68 M1 Series Standard Type User's Manual (I669)
  • Page 399 Function Selection (E27). Parameter Function name Data Default data Unit Output Terminal [DO1] Function Selection, 53: RVR (Reverse E20, E21 Output Terminal [DO2] Function Selection run signal) Output Terminal [ROA, ROB] Function Se- lection 5-69 M1 Series Standard Type User's Manual (I669)
  • Page 400 • During free-run or when the set frequency is less than the stop frequency, the RUN command turns OFF, and turns OFF during a deceleration stop. • The figure below shows an example of changing the frequency reference from frequency reference (1) to frequency reference (2). 5-70 M1 Series Standard Type User's Manual (I669)
  • Page 401 E20, E21 Output Terminal [DO2] Function Selection 70: ZS (0 Hz detec- tion signal) Output Terminal [ROA, ROB] Function Se- lection E199 0Hz Detection Output Detection Level (ZS) 0.00 to 100.00 0.00 5-71 M1 Series Standard Type User's Manual (I669)
  • Page 402 0Hz Detection Output Detection Level (E199), and turns OFF if it is at E199 or higher regardless of the alarm status or free-run after the power is turned ON. E199 5-72 M1 Series Standard Type User's Manual (I669)
  • Page 403: 5-11 Torque Boost Function

    • To use automatic torque boost , set “1: Constant torque load” to 1st V/f Characteristics Selection (F37) and 2nd V/f Characteristics Selection (A13). When “0: Variable torque load” is set, manual tor- que boost is selected regardless of the setting of Torque Boost Function Selection (E112/E113). 5-73 M1 Series Standard Type User's Manual (I669)
  • Page 404 • When the non-linear V/f function is used in combination with the manual torque boost function, the torque boost is enabled at the lowest non-linear V/f frequency or less. • When Manual Torque Boost Voltage (F09/A05) is set to 0.0%, manual torque boost is disabled. 5-74 M1 Series Standard Type User's Manual (I669)
  • Page 405: 5-12 Regenerative Braking Function

    Electronic Thermal for Braking Electronic Thermal for Braking Resistor Allowable Average Resistor Discharging Capacity Loss (F51) = (F50) = %ED(%) Braking time (s) × Motor capacity (kW) × Motor capacity (kW) 5-75 M1 Series Standard Type User's Manual (I669)
  • Page 406 • Even if there is actually little temperature rise, the electronic thermal sometimes is activated and the overheating protection dbH alarm is generated depending on the braking resistor specifications. Check the specifications of the braking resistor and set its parameter. 5-76 M1 Series Standard Type User's Manual (I669)
  • Page 407: Vector Control And Applied Functions

    6-7-7 Software OT ....................6-43 6-7-8 Basic Return-to-origin Operation..............6-44 6-7-9 Clearing of Position ..................6-48 6-7-10 Position Preset ....................6-49 6-7-11 Orientation..................... 6-49 6-7-12 Functions That Are Disabled in Position Control........... 6-57 M1 Series Standard Type User's Manual (I669)
  • Page 408 6-10-1 Application Control Settings ................6-78 6-11 Torque Limit Function.................. 6-81 6-11-1 Torque Limit Function Settings ..............6-81 6-11-2 Torque Monitor ....................6-83 6-12 Overtorque/Undertorque Function ............. 6-85 6-12-1 Overtorque/Undertorque Function Settings........... 6-85 M1 Series Standard Type User's Manual (I669)
  • Page 409: Details Of Motor Control Methods

    To ensure the rated torque, the rated current must be increased (the same applies in vector control with speed sensor). M1 Series Standard Type User's Manual (I669)
  • Page 410: Basic Motor Parameter Settings

    When setting the maximum frequency to 60 Hz or higher, check the maximum allowable frequency in the motor specifications. Setting a maximum frequency and rated voltage exceeding the motor specifications might result in motor burnout. M1 Series Standard Type User's Manual (I669)
  • Page 411 Voltage at Maximum Out- voltage class series) put Frequency of the motor. Cur- Set the rent 1st Motor Rated rated Dependent P03/A17 Current/2nd Motor Rated 0.00 to 500.0 A current on capacity Current of the motor. M1 Series Standard Type User's Manual (I669)
  • Page 412: Motor Parameter Settings

    Save the set parameter values as a user preference dataset so that motor constants can be recovered if they are initialized unintentionally. For details on the user preference dataset, refer to 5-1-2 Data Initialization on page 5-4.   M1 Series Standard Type User's Manual (I669)
  • Page 413 Vector Control (With/without Speed Sensor) (Induction Motor) Parameter Function name Set data Default data 4: IM Dynamic torque vector control with 1st Drive Control Selection/2nd F42/A14 speed sensor Drive Control Selection 6: IM Vector control with speed sensor M1 Series Standard Type User's Manual (I669)
  • Page 414 1st Base Frequency 50.0 Hz 1st Rated Voltage at Base Fre- Dependent on quency capacity 1st Motor Pole Number Motor rated value Dependent on 1st Motor Capacity capacity Dependent on 1st Motor Rated Current capacity M1 Series Standard Type User's Manual (I669)
  • Page 415 Parameter Function name Data Default data Unit 1st Iron Loss Factor 1/2nd Dependent P13/A27 0.00 to 20.00% Iron Loss Factor 1 on capacity M1 Series Standard Type User's Manual (I669)
  • Page 416 1st PM Motor Flux Limitation 50.0 to 150.0% Value 999 (Factory default) 1st PM Motor Reference 0 to 200% Current for Magnetic Pole (Based on the rated current of the mo- Detection tor) 6-10 M1 Series Standard Type User's Manual (I669)
  • Page 417: V/F Control With Speed Feedback

     Details of Input Terminal [PIA][PIB] Pulse Input Format Selection (d14) The Input Terminal [PIA][PIB] Pulse Input Format Selection (d14) setting causes the inverter to rec- ognize the feedback rotation direction as shown below. 6-11 M1 Series Standard Type User's Manual (I669)
  • Page 418: Protective Detection Under V/F Control With Speed Feedback

    Default da- Function name Data Unit Speed Agreement / Speed Deviation Er- 0.0 to 50.0 10.0 ror Hysteresis Width Speed Agreement / Speed Deviation Er- 0.00 to 10.00 0.50 ror Detection Timer 6-12 M1 Series Standard Type User's Manual (I669)
  • Page 419 Speed Agreement / Speed Deviation Error Detection Timer (d22), this state is judged to be a speed mismatch/excessive speed deviation, post-detection processing is performed according to the setting of Speed Deviation Error Processing Selection (d23). 6-13 M1 Series Standard Type User's Manual (I669)
  • Page 420: Adjustments For V/F Control With Speed Feedback

    Parameter Default da- Function name Data Unit Speed Control 1 P Proportional 0.1 to 200.0 10.0 time Gain 0.001 to 9.999 Speed Control 1 I Integral Time 0.100 999: Cancel integral term 6-14 M1 Series Standard Type User's Manual (I669)
  • Page 421 Speed Control Slip Frequency Limit (d70) is the limiter for the slip frequency that is added to the frequency reference. The maximum frequency is taken to be 100%. Ordinarily, leaving this setting at 100% causes no problems. 6-15 M1 Series Standard Type User's Manual (I669)
  • Page 422: Sensorless Vector Control

    Limit (d83). If the lower limit value is set to too low, there is the risk of the problems of hunting and speed delay. Use the lower limit value at its factory default (40%) as far as feasibly possible. 6-16 M1 Series Standard Type User's Manual (I669)
  • Page 423 Set the no-load current of the motor, or set the current tor Armature Resistance (A20) value measured when the motor is in isolated no-load operation in 1st Base Frequency (F04)/2nd Base Fre- quency (A02). 6-17 M1 Series Standard Type User's Manual (I669)
  • Page 424 • To use sensorless vector control, perform offline auto-tuning. If offline auto-tuning cannot be performed, set the parameters of the motor in use according to 6-3-2 Motor Parameter Settings on page 6-17. 6-18 M1 Series Standard Type User's Manual (I669)
  • Page 425 7-46.   Parameter No. Function name Data Default data Unit Operator Display Se- 8: Calculated torque lection during Run Output Terminal [AO] 4: Output torque Function Selection 29: Output torque (Bipolar) 6-19 M1 Series Standard Type User's Manual (I669)
  • Page 426 1. Switch to the PM motor mode (6-4-2 Switching to PM Motor Mode on page 6-21) 2. Execute offline auto-tuning for PM motor parameters (6-8-1 Motor Off-line Auto-tuning on page 6-65) 3. Set PM motor parameters (6-3-2 Motor Parameter Settings on page 6-17) 6-20 M1 Series Standard Type User's Manual (I669)
  • Page 427 “16: PM Vector control with speed and pole position sensor” to 1st Drive Control Selection (F42), and switch to the PM motor mode. The PM motor can be connected only in drive control selection 1. 6-21 M1 Series Standard Type User's Manual (I669)
  • Page 428 0.00 to 500.00 10.70 ductance 10 to 200 1st PM Motor Reference (Based on the rated current of the Current at Starting motor) {P89Motor 1 (PM motor {P89} 0 to 100 control switching level)} 6-22 M1 Series Standard Type User's Manual (I669)
  • Page 429 Motor is hunt- Increase the carrier frequency if it is low. ing or vibrat- Gradually increase the PM motor d-axis induc- ing. tance. Gradually increase the PM motor q-axis induc- tance. 6-23 M1 Series Standard Type User's Manual (I669)
  • Page 430 After detection of the Z phase, the magnetic pole position referenced to the magnetic pole position sensor offset set to P95 is established, and regular operation is switched to. Generally, there is no need for adjustment. 6-24 M1 Series Standard Type User's Manual (I669)
  • Page 431 6 Vector Control and Applied Functions Default Parameter No. Function name Data Unit data 1st PM Motor Magnetic Pole Posi- 0.1 to 10.0 tion Pull-in Frequency 6-25 M1 Series Standard Type User's Manual (I669)
  • Page 432 Speed Control 3 FF Gain/ Speed Control 4 FF Gain Speed Control 1 Output Filter/ d06/A48/b48/r Speed Control 2 Output Filter/ 0.000 to 0.100 0.002 Speed Control 3 Output Filter/ Speed Control 4 Output Filter 6-26 M1 Series Standard Type User's Manual (I669)
  • Page 433 Setting a large filter time constant stabilizes the output and reduces overshoot in response to changes in the speed setting though the speed response becomes slower. 6-27 M1 Series Standard Type User's Manual (I669)
  • Page 434 (actual speed value) of the control target. Accordingly, with this control, correction also is effective on external disturbances that cannot be measured and causes that cannot be directly measured such as the uncertainty of control target characteristics. 6-28 M1 Series Standard Type User's Manual (I669)
  • Page 435 As a result, the overall speed response can be increased. When “0” (dB) is set to “attenuation level,” the notch filter is disabled. 6-29 M1 Series Standard Type User's Manual (I669)
  • Page 436 Speed Control Speed Loop Switching Time at Parameter Change (d25) when switching parameters. Parameter Function name Data Default data Unit Speed Control Speed Loop Switching Time at Parameter 0.000 to 1.000 0.000 Change 6-30 M1 Series Standard Type User's Manual (I669)
  • Page 437 Terminal [DI7] Func- tion Selection Output Terminal [DO1] Function Selection, Out- put Terminal [DO2] Func- E20, E21, E27 4: B/D (torque polarity detection) tion Selection, Output Terminal [ROA, ROB] Function Selection 6-31 M1 Series Standard Type User's Manual (I669)
  • Page 438 The upper and lower limits of the torque command via communications are ±200.00%. When the com- mand contains a value exceeding the ±200.00% range, the torque command is limited internally to ±200.00%. 6-32 M1 Series Standard Type User's Manual (I669)
  • Page 439 “16: PM Vector control with speed and pole position sensor” are set in 1st Drive Control Selection (F42)/2nd Drive Control Selection (A14). • Select the command source of torque bias in Torque Bias Function Selection (H154). “0: Torque bias invalid” Disables torque bias. 6-33 M1 Series Standard Type User's Manual (I669)
  • Page 440 Shutdown Timer (H161). Set the timer as the time for subtracting 100% torque. When 0 is set, all the torque bias value is subtracted. • The maximum torque bias value can be limited by setting Torque Bias Limit (H162). 6-34 M1 Series Standard Type User's Manual (I669)
  • Page 441 Input Terminal [DI1] E01 to 60: TB1 (Torque bias command 1) Function Selection to E05, E98, 61: TB2 (Torque bias command 2) Input Terminal [DI7] 62: H-TB (Torque bias hold) Function Selection 6-35 M1 Series Standard Type User's Manual (I669)
  • Page 442 “POK” turns ON. If “P-SEL” is turned ON when the mechanical brake is applied dur- ing a servo lock, the electric angle is fixed so that the mechanical brake can be input. 6-36 M1 Series Standard Type User's Manual (I669)
  • Page 443 When “INC/ABS” turns OFF, the positioning data is taken as the absolute position from the origin. Orientation operation is started when “ORT” is turned ORT: Orientation command 6-37 M1 Series Standard Type User's Manual (I669)
  • Page 444 To switch the gain at low speed and high speed, set the switching frequency in Position Loop Gain Switch Frequency (d205). If the system starts to vibrate 6-38 M1 Series Standard Type User's Manual (I669)
  • Page 445 1,800 [r/min] is 150 [m/min] and the number of PG pulses is 1,000 [pulse/rev] ple) 0.1 [mm/user value] Electronic gear numerator 150 × 1000 / 1800 [mm/rev] Electronic gear denominator 1000[pulse/rev] 6-39 M1 Series Standard Type User's Manual (I669)
  • Page 446 Time 2 Acceleration/deceleration time selection during position control is basically the same as in speed con- trol, with the exception of limits being applied to the following: • LAC terminal disabled 6-40 M1 Series Standard Type User's Manual (I669)
  • Page 447 Positioning data 3 ±268435455 d250, d251 Positioning data 4 ±268435455 d252 d253 Positioning data 5 ±268435455 d254, d255 Positioning data 6 ±268435455 d256, d257 Positioning data 7 ±268435455 d258, d259 Positioning data 8 ±268435455 6-41 M1 Series Standard Type User's Manual (I669)
  • Page 448 Data 1 (LSB) (d245) are switched to S20 and S21. These parameters can also be switched to posi- tioning data 2 to 8 by position command selection 1 “CP1” to position command selection 3 “CP1.” 6-42 M1 Series Standard Type User's Manual (I669)
  • Page 449 Position in the Nega- −268435455 to 268435455 tive Direction (MSB) (MSB: -4,096 to 4,095, LSB: 0 to -268435455 Software Overtravel Detec- 65,535) d228 tion Position in the Nega- tive Direction (LSB) 6-43 M1 Series Standard Type User's Manual (I669)
  • Page 450 [P-SEL]  Homing Operation Selection (d209) This parameter defines the startup direction of return-to-origin operation, moving direction of return- to-origin operation, operation at detection of an overtravel, and limit switch detection timing. 6-44 M1 Series Standard Type User's Manual (I669)
  • Page 451 Direction of switch return-to-origin operation + return-to-origin operation + 0: + direction + side Startup direction of from return-to-origin operation + Origin LS Origin origin limit switch Direction of return-to-origin operation + 6-45 M1 Series Standard Type User's Manual (I669)
  • Page 452 + limit switch Direction of return-to-origin operation - 0: + direction + side from Startup direction of Origin Origin LS origin return-to-origin operation + limit switch Direction of return-to-origin operation - 6-46 M1 Series Standard Type User's Manual (I669)
  • Page 453 1: Origin limit input (ORL) 2: Overtravel input in the posi- d212 tive direction (FOT) 3: Overtravel input in the nega- tive direction (ROT) 4: Stopper (Hit and stop) d214 Creep Frequency 0.1 to 590.0 Hz 6-47 M1 Series Standard Type User's Manual (I669)
  • Page 454 Input Terminal [DI1] Function Se- 141 (1141): Current position clear lection to Input Terminal [DI7] “PCLR” Function Selection Current Position Clear Signal Op- 0: Clear at edge detection d221 eration Selection 1: Clear at level detection 6-48 M1 Series Standard Type User's Manual (I669)
  • Page 455 Positioning Data 1 to 8 (d244 to d259) can be handled as it is as the positioning data of the machine origin reference by setting the position offset of the 6-49 M1 Series Standard Type User's Manual (I669)
  • Page 456 “ORT” is turned ON from a stopped state immediately after the power is turned ON, op- eration by speed control is always performed for one rotation or more to detect the Z phase and the orientation operation is performed. 6-50 M1 Series Standard Type User's Manual (I669)
  • Page 457 Also, in V/f control with speed sensor, torque boost sometimes must be adjusted or automatic torque boost sometimes must be set to generate torque at ultra low speeds immediately before a stop. 6-51 M1 Series Standard Type User's Manual (I669)
  • Page 458 Position Control Feed 0.00: Disable feed-forward d201 0.00 Forward Gain 0.01 to 1.50 Position Control Feed d202 0.000 to 5.000 s 0.500 Forward Filter d203 Position Loop Gain 1 0.1 to 300.0 time 6-52 M1 Series Standard Type User's Manual (I669)
  • Page 459 −268435455 to 268435455 (MSB: -4,096 to 4,095, LSB: 0 to d241 Preset Position (LSB) 65,535) d242 Homing Offset (MSB) −268435455 to 268435455 (MSB: -4,096 to 4,095, LSB: 0 to d243 Homing Offset (LSB) 65,535) 6-53 M1 Series Standard Type User's Manual (I669)
  • Page 460 P (gain) and speed control I (integral time), use parameter selection 1 and 2 “MPRM1” and “MPRM2.”  Electronic Gear Denominator (d206), Electronic Gear Numerator (d207) Positioning data in orientation can be handled as an angle, number of pulses or other user value. 6-54 M1 Series Standard Type User's Manual (I669)
  • Page 461 Adjust all of Deceleration Time for Homing/Orientation(d215), Position Loop Gain 1 (low speed side) (d203) and Position Loop Gain 2 (high speed side) (d204) so that the desired settling time is reached in keeping with the control method. 6-55 M1 Series Standard Type User's Manual (I669)
  • Page 462 Up to eight points can be set, and multipoint positioning can be performed continuously by using position command selection 1 to 3 “CP1 to CP3.” To prevent malfunction caused by chattering when the position command selection signal is used to switch positioning data, set a time for 6-56 M1 Series Standard Type User's Manual (I669)
  • Page 463 (MSB: -4096 to 4095, LSB: 0 to 65535) Current Reference Position Monitor d297 (LSB) Current Feedback Position Monitor d298 (MSB) −268435455 to 268435455 (MSB: -4096 to 4095, LSB: 0 to 65535) Current Feedback Position Monitor d299 (LSB) 6-57 M1 Series Standard Type User's Manual (I669)
  • Page 464 When a stop is made at the target position with J96 bit 6 = 0, the brake release signal “BRK” is turned ON when the time set at Brake Control Brake-applied Timer (J72) elapses even if the RUN command is ON. 6-58 M1 Series Standard Type User's Manual (I669)
  • Page 465 Brake-release Timer Brake-applied Timer J96 bit6 0: Brake signal ON during position control stop 1: Brake signal released during position control stop V/f control J96 bit 6 = 0 Operation time chart 6-59 M1 Series Standard Type User's Manual (I669)
  • Page 466 J70: Brake Control Brake-release Timer J96 bit6 0: Brake signal ON during position control stop 1: Brake signal released during position control stop V/f control J96 bit 6 = 0 Operation time chart 6-60 M1 Series Standard Type User's Manual (I669)
  • Page 467 OFF, and the positional deviation of APR is cleared. For this reason, the excessive positional deviation alarm (d0) can be reset when the alarm stops and inverter output turns OFF. 6-61 M1 Series Standard Type User's Manual (I669)
  • Page 468 External latch cannot be allocated to other than multifunction input DI1 and DI2. Setting the Trigger Signal The trigger of the touch probe function can be selected as shown in the figure below. 6-62 M1 Series Standard Type User's Manual (I669)
  • Page 469 PLc Enb PLc Enb Touch probe function 2 Touch probe function 1 Enb: Touch probe function disabled (0) or enabled (1) PLc: With (0) or without (1) Latch positive data 6-63 M1 Series Standard Type User's Manual (I669)
  • Page 470 1 / bit 9 Touch probe signal Touch probe position 1 (Positive) Touch probe Touch probe Touch probe Previous value Touch probe position B position A position C position D /Touch probe position 2 (Positive) 6-64 M1 Series Standard Type User's Manual (I669)
  • Page 471 Tune the motor pa- Leakage reactance Tuning is performed in When the motor can- rameters while stop- %X (P08/A22) a stop state. not be rotated. Rated slip (P12/A26) %X correction factor (P53/A53) 6-65 M1 Series Standard Type User's Manual (I669)
  • Page 472 5) When the RUN command via the FW and RV terminals is selected according to the F02 = 1 setting, tuning is completed when is displayed. Turn the RUN command OFF. When 6-66 M1 Series Standard Type User's Manual (I669)
  • Page 473 1st PM Motor d-axis Tuning is performed in rameters while stop- ample, when the load Inductance (P61) a stop state. cannot be removed. 1st PM Motor q-axis P30 = 1 or 2 Inductance (P62) 6-67 M1 Series Standard Type User's Manual (I669)
  • Page 474 1st Auto Tuning Function 1: Tune the motor parame- Selection ters while stopped 2: Tune the motor parame- ters while rotating 4: Tune the PM motor mag- netic pole position offset while rotating 6-68 M1 Series Standard Type User's Manual (I669)
  • Page 475 →Do not turn the RUN command OFF during tuning. When an abnormally large current flows during tuning Overcurrent abnor- →Check the state of the mechanical brake. Also, check if the motor mality can be mechanically rotated. 6-69 M1 Series Standard Type User's Manual (I669)
  • Page 476 When the magnetic saturation characteristic of the motor is large, and Excessive magnetic a large current flows for distinguishing the magnetic pole position, saturation which is dangerous →Set P87 to a small value. 6-70 M1 Series Standard Type User's Manual (I669)
  • Page 477 Function Selection (E112)/2nd Torque Boost Function Selection (E113) is set to “1: Automatic torque boost” Parameter Function name Data Default data Unit 1st Online Tuning Func- 0: Disable P05/A19 tion Selection/2nd Online 1: Enable tuning Function Selection 6-71 M1 Series Standard Type User's Manual (I669)
  • Page 478 J68: Brake Control Brake-release Current Output current RUN command Brake release signal “BRK” J70: Brake Control Brake-release Timer Brake confirmation signal “BOK” H180: Brake Error Detection Time V/f control Operation time chart at startup 6-72 M1 Series Standard Type User's Manual (I669)
  • Page 479 F39: 1st Stop Frequency Holding Time Output current RUN command Brake release signal “BRK” J72: Brake Control Brake-applied Timer Brake confirmation signal “BOK” H180: Brake Error Detection Time V/f control Operation time chart at stop 6-73 M1 Series Standard Type User's Manual (I669)
  • Page 480 Brake control Brake-release Torque Torque command RUN command Brake release signal “BRK” J70: Brake Control Brake-release Timer Brake confirmation signal “BOK” H180: Brake Error Detection Time Vector control Operation time chart at startup 6-74 M1 Series Standard Type User's Manual (I669)
  • Page 481 If the brake confirmation signal is not input within the time set at H180, the inverter sets the out- put terminal and outputs the brake error signal (E20, E21, E27 = 182: BER) and detects the brake error (Er6). 6-75 M1 Series Standard Type User's Manual (I669)
  • Page 482 Data Default data Unit Brake Control Brake-release 0.000 to 5.000 1.000 Timer Acceleration Wait Time on E181 0.00 to 5.00 0.00 Brake Control 1st Stop Frequency Holding 0.00 to 10.00 0.00 Time 6-76 M1 Series Standard Type User's Manual (I669)
  • Page 483 Set this to a value larger than 1st Starting Frequency (F23). Note that, if the set value is too low, the inverter may not output a sufficient torque when the brake is re- leased. 6-77 M1 Series Standard Type User's Manual (I669)
  • Page 484 Terminal [DI7] Func- memory tion Selection Machine Configuration and Settings The following parameters must be set when the mechanical system of a winder is configured as shown in the figure below. 6-78 M1 Series Standard Type User's Manual (I669)
  • Page 485 The frequency reference that was executed can be saved to memory. By doing so, startup is per- formed from the saved frequency at a restart so that the peripheral speed is kept constant. 6-79 M1 Series Standard Type User's Manual (I669)
  • Page 486 Speed Control 1 P Proportional occurs, lower the gain. When response is slow, in- Gain crease the gain. Speed Control 1 I Integral Time When response is slow, shorten the integral time. 6-80 M1 Series Standard Type User's Manual (I669)
  • Page 487 • Setting “184: TL (torque limit enabled)” to Input Terminal [DI1] Function Selection to Input Terminal [DI7] Function Selection (E01 to E05, E98, E99) enables the torque limit function only when the TL is input. 6-81 M1 Series Standard Type User's Manual (I669)
  • Page 488 Torque Limit Function 0: Torque limit Selection 1: Torque current limit 0: Four quadrants independent Torque Limit Operation Selection 1: Four quadrants identical Frequency Rising Limit 0.0 to 590.0 for Torque Limit 6-82 M1 Series Standard Type User's Manual (I669)
  • Page 489 The continui- ty of torque data can be ensured as forward drive and reverse braking is handled as + polarity and 6-83 M1 Series Standard Type User's Manual (I669)
  • Page 490 - polarity by setting 0 to Torque Command Monitor Polarity Selection (E49). Default da- Parameter No. Function name Data Unit 0: Torque polarity Torque Command Monitor 1: Plus for driving Minus for brak- Polarity Selection 6-84 M1 Series Standard Type User's Manual (I669)
  • Page 491 Torque detection 1 Detection 0.01 to 600.00 10.00 Timer 0: Output during acceleration/decel- eration and constant-speed opera- Overtorque/Undertorque De- tion E198 tection Condition Selection 1: Output only during constant- speed operation 6-85 M1 Series Standard Type User's Manual (I669)
  • Page 492 Overtorque/Undertorque Detection Level Reverse Power Running (E196) Overtorquee/Undertorque Detection Level Forward Regeneration (E197) Operation level - Rated torque × 5% Torque calculated value or torque command value Torque detection 1 Detection Timer (Timer) (E79) 6-86 M1 Series Standard Type User's Manual (I669)
  • Page 493 Forced Operator Function (OPE) ..............7-75 7-7-3 Forced Terminal Block Function (F-TM) ............7-75 7-7-4 Initial Screen Selection.................. 7-76 7-7-5 Password Function..................7-77 7-7-6 User Parameter Setting Function ..............7-80 7-7-7 STOP Key Priority/Start Check Function............7-80 M1 Series Standard Type User's Manual (I669)
  • Page 494 Magnetic Flux Level at Light Load............... 7-150 7-9-22 Pre-excitation ....................7-151 7-9-23 Forced Stop....................7-152 7-9-24 Overload Stop Function................7-153 7-9-25 Battery Operation Enable Command (BATRY) ........... 7-155 7-9-26 Universal Terminal..................7-155 7-9-27 Protection/Maintenance Mode Selection Function ........7-157 M1 Series Standard Type User's Manual (I669)
  • Page 495 Rated motor current ratio of torque current command value Frequency Reference Displays the set frequency in in- 3_05 0.00 to 590.00 [Hz] Monitor crements of 0.01 Hz and 100 Hz. M1 Series Standard Type User's Manual (I669)
  • Page 496 Bit5: NUV (Main circuit DC volt- age established) Bit4: BRK (During braking) Bit3: INT (Inverter shut down) Bit2: EXT (During DC braking or during pre-exciting) Bit1: REV (During reverse opera- tion) Bit0: FWD (During forward opera- tion) M1 Series Standard Type User's Manual (I669)
  • Page 497 Display value = (PID process 3_10 -999 to 9990 mand command (%)/100) × (Display maximum value - Display mini- mum value) + Display minimum value If PID control is disabled, “----------” is displayed. M1 Series Standard Type User's Manual (I669)
  • Page 498 If the ratio set value is not select- 3_14 Ratio value Monitor 0.00 to 200.0 [%] ed, “------” is displayed. Even when “----” is displayed for 3_14, W15 displays the input ra- tio set value. M1 Series Standard Type User's Manual (I669)
  • Page 499 -150 to -99.9, 9.99 to in increments of 0.01%. (The 3_21 PID Output Monitor 99.99, 100.0 to 150.0 maximum frequency is 100%.) If PID control is disabled, “----” is displayed. 0 is displayed in W32. M1 Series Standard Type User's Manual (I669)
  • Page 500 1000: Torque control (Vector con- trol with speed sensor) 3_25 Reserved The value obtained by converting 3_29 W116 PG Feedback Value 0.00 to 590.0 [Hz] the PG feedback value to fre- quency is displayed in Hz. M1 Series Standard Type User's Manual (I669)
  • Page 501 (When Modbus coil spec. No. 001C hex RL (communication is enabled) is 1)) Alarm occurrence During deceleration During acceleration During current limiting During voltage limiting M1 Series Standard Type User's Manual (I669)
  • Page 502 0011: V/f control with speed sensor 0100: Dynamic torque vector control with speed sensor 0101: Vector control without speed sensor 0110: Vector control with speed sensor 1011: Torque control (Vector control with speed sensor) 7-10 M1 Series Standard Type User's Manual (I669)
  • Page 503 [PIA] [PIB] is displayed. (in increments Pulse Input (A/B 4_17 to 99.99 to 327.6 of 0.01 [kp/s]) Phase [PIA][PIB]) [kp/s] Displayed without quad edge evaluation re- gardless of the pulse format. 7-11 M1 Series Standard Type User's Manual (I669)
  • Page 504 Communications Control Signal (Input/Output) Monitor [4_01] The ON/OFF status of the digital input/output terminal instructed via communication based on RS-485 is displayed. Segment LED4 LED3 LED2 LED1 LED4 LED3 LED2 LED1 ROA, ROB 7-12 M1 Series Standard Type User's Manual (I669)
  • Page 505 0.1 A for above 100 A Main Circuit Capaci- The factory default value of the current main 5_05 tor's Capacitor Moni- 0.0 to 100.0 [%] circuit capacitor's capacitor is displayed as 100.0%. 7-13 M1 Series Standard Type User's Manual (I669)
  • Page 506 Display Coefficient for Inte- grated Power (E51) to “0.000.” If 999,900 kWh is exceeded, the value returns to 0. Inte- gration is not performed when 0.000 is still set. 7-14 M1 Series Standard Type User's Manual (I669)
  • Page 507 1st Cumulative Run 5_23 0 to 9999 [x10h] (Cumulative operation time of motor = Dis- Time play × 10 hours) If 99,990 hours is exceeded, the value returns to 0 and the calculation continues. 7-15 M1 Series Standard Type User's Manual (I669)
  • Page 508 ON) is calculated and dis- 5_32 1000 to 6553 [x10 played. If the monitor value is 10000 or LED] above, the x10 LED lights up and the value of “monitor value/10" is displayed. 7-16 M1 Series Standard Type User's Manual (I669)
  • Page 509 106 (0x6A Hex): UTL Low output torque de- tection 107 (0x6B Hex): PTC PTC thermistor activat- 108 (0x6C Hex): rTE Inverter life (Cumulative run time) 109 (0x6D Hex): CnT (Inverter life, Number of startups) 5_40 7-17 M1 Series Standard Type User's Manual (I669)
  • Page 510 Latest Alarm Info. 0.00 to 99.99, 6_04 The set frequency is displayed. Frequency Command 100.0 to 590.0 [Hz] Latest Alarm Info. The output operation direction is dis- 6_05 F/r/---- Running Status 1 played. 7-18 M1 Series Standard Type User's Manual (I669)
  • Page 511 Latest Alarm Info. currence of an alarm is recorded and dis- 6_11 Heat Sink Tempera- 20 to 125 [°C] played. For 20°C and below, 20°C is dis- ture played. Display unit: °C 7-19 M1 Series Standard Type User's Manual (I669)
  • Page 512 The final command value of the commu- put Terminal via Com- 0000Hex to nication input signal when an alarm oc- 6_19 munication FFFFHex curs is displayed by a four-digit hexadec- (Hexadecimal display) imal. 7-20 M1 Series Standard Type User's Manual (I669)
  • Page 513 The speed detection value is displayed. The speed detection value with ±maxi- Latest Alarm Info. B1E0(-fmax) to 6_23 mum frequency = ±20000 expressed in Speed Detection 4E20(fmax) hexadecimal is displayed in increments of ±0.01 Hz. 7-21 M1 Series Standard Type User's Manual (I669)
  • Page 514 100.0 to 655.3 [A] played in increments of 0.1 A. Display unit: A (Ampere) Last Alarm Info. Run- 0000Hex to The operation status is displayed by a 6_06 ning Status FFFFHex four-digit hexadecimal. 7-22 M1 Series Standard Type User's Manual (I669)
  • Page 515 100.0 to 655.3 [A] played in increments of 0.1 A. Display unit: A (Ampere) Third Last Alarm Info. 0000Hex to The operation status is displayed by a 6_06 Running Status FFFFHex four-digit hexadecimal. 7-23 M1 Series Standard Type User's Manual (I669)
  • Page 516 Fifth Last Alarm Info. 0.00 to 99.99, rent value of 100.0A or higher is dis- 6_01 X152 Output Current 100.0 to 655.3 [A] played in increments of 0.1 A. Display unit: A (Ampere) 7-24 M1 Series Standard Type User's Manual (I669)
  • Page 517 Heat sink overheat early warning During retry Fan operation signal During touch panel operation Motor overload early warning During restart after instantaneous power failure SWM2 Motor 2 selection During operation preparation Frequency detection Frequency arrival 7-25 M1 Series Standard Type User's Manual (I669)
  • Page 518 Operation command (S06) are ON. A: Handled as ON when both signals wired to the input terminal and commands instructed by Op- eration command (S06) are ON. Changes cannot be made by the communications function 7-26 M1 Series Standard Type User's Manual (I669)
  • Page 519 7-119 UP/DWN function decelerat- DWN: page SFT: Soft lock Soft lock 7-74 PID: PID enabled/disabled page PID function Switch normal/inverse oper- 7-123 IVS: ation Restart after Momentary page Interlock Power Failure 7-155 7-27 M1 Series Standard Type User's Manual (I669)
  • Page 520 Count the run time of com- CRUN- mercial power-driven motor page Commercial switching 7-141 Count the run time of com- CRUN- mercial power-driven motor page DROOP: Select droop control Droop Control 7-149 7-28 M1 Series Standard Type User's Manual (I669)
  • Page 521 Do not set. Do not set. Do not set. Do not set. Do not set. Do not set. Relative / absolute position page ABS/INC: Positioning data command 6-41 page ORT: Orientation command Orientation 6-49 7-29 M1 Series Standard Type User's Manual (I669)
  • Page 522 1 Multi-step frequency setting SF2: bit 2 Multi-step frequency setting Multi-step speed operation page SF3: bit 3 function 5-57 Multi-step frequency setting SF4: bit 4 Multi-step frequency setting SF5: bit 5 7-30 M1 Series Standard Type User's Manual (I669)
  • Page 523 Failure 7-52 page THM: Thermal warning Electronic thermal warning 5-23 page REF: Run Command Source RUN command status signal 7-105 Operation ready completion page IRDY: Operation ready signal signal 5-68 7-31 M1 Series Standard Type User's Manual (I669)
  • Page 524 Light load detection signal Low current signal 7-102 Excessive PID deviation PID Function page PID-CTL: Under PID control PID Function 7-123 PID-STP: Under sleep mode of PID control PID Function page OTQ: Overtorque Overtorque/undertorque 6-85 7-32 M1 Series Standard Type User's Manual (I669)
  • Page 525 Minor alarm list 7-108 page Alarm output Alarm list 5-71 DECF: EN circuit failure detected Safety function (Set by the page STO (Safe Torque Off) Perform- EDM selector switch) 7-70 EDM: ance Monitor 7-33 M1 Series Standard Type User's Manual (I669)
  • Page 526 Window comparator 7-103 Analog AI2 (AIV) disconnection AIVDc: detection page WAC: Capacitor life warning signal Capacitor life warning signal 7-96 page WAF: Cooling fan life warning signal Cooling fan life warning signal 7-99 7-34 M1 Series Standard Type User's Manual (I669)
  • Page 527 When using PID process command 1, torque bias, torque reference value and torque current command val- ue with analog input terminals, configure parameters for selecting commands of each function in addition to 7-35 M1 Series Standard Type User's Manual (I669)
  • Page 528 Set “2: Torque current command input” or Torque current command “3: Torque command input” at Torque Control Operate Selec- tion (H18) and “0: Analog input” at Torque Reference Selection (H332). 7-36 M1 Series Standard Type User's Manual (I669)
  • Page 529 Command)” value Torque Reference Selection (H332) = “0: Input from analog (AI1, AI2) terminal” Torque Bias Function Selection (H154) = Torque bias 9: Torque bias page 6-33 “2: Analog torque bias” 7-37 M1 Series Standard Type User's Manual (I669)
  • Page 530 Bias adjustment on 2nd frequency reference Input Terminal [AI1] Bias (Command) -200.00 to 200.00 % 0.00 Input Terminal [AI1] Bias (Analog In- 0.00 to 100.00 % 0.00 put) Input terminal [AI2] (AII) settings 7-38 M1 Series Standard Type User's Manual (I669)
  • Page 531 Input) If unipolar is selected for Terminal [AI1] (Polarity selection), the negative voltage is considered to be 0 V. Polarity Selection (C35, C40, C45) Set the input range of analog input voltage/current. 7-39 M1 Series Standard Type User's Manual (I669)
  • Page 532 When noise causes the input voltage to fluctuate, increase the time constant. Scaling of Analog Input Signal The relationship between analog input signals and digital values for each individual analog input range is as follows. 7-40 M1 Series Standard Type User's Manual (I669)
  • Page 533 Analog torque limiter 0 to 200% Torque bias Same as above (same as “7: Analog torque limiter”) Torque command 0 to 200% Torque Current Command Same as above (same as “10: Torque command”) 7-41 M1 Series Standard Type User's Manual (I669)
  • Page 534 Terminal [AI1] Gain (Command) (C32) to 100%. At this time, as 5 V becomes the gain base point and 5 V is equivalent to 50% of full scale 10 V of terminal AI1, set Input Terminal [AI1] Gain (Analog Input) (C34) to 50%. 7-42 M1 Series Standard Type User's Manual (I669)
  • Page 535 Data can be input as negative polarity by analog inputs of 0 points or less by setting C40 = 10, 11 at input terminal [AI2] (AII), C45 = 0 at input terminal [AI2] (AIV), and the bias value to a negative value. 7-43 M1 Series Standard Type User's Manual (I669)
  • Page 536 Inverse Operation for 1st Frequency Command (C53)/Input Terminal [AI1, AI2] Normal/Inverse Op- eration for 2nd Frequency Command (C54) and the Normal/Inverse switching “IVS” signal. Opera- tion is as shown in the following table. 7-44 M1 Series Standard Type User's Manual (I669)
  • Page 537 Data Default data Unit Input Terminal E01 to E05, [DI1] to [DI7] 85: AHD (Analog command held) E98, E99 Function Selec- tion Related function H402 AHD input Analog input value Frequency reference 7-45 M1 Series Standard Type User's Manual (I669)
  • Page 538 (SW5 = AOI setting) 3: Pulse output (SW5 = PO setting) Scaling of Analog Output Signal The relationship between analog output signals and digital values for each individual analog output range is as follows. 7-46 M1 Series Standard Type User's Manual (I669)
  • Page 539 0 to maximum output frequency [Hz] Monitor amount 0% to 50% to 100% Output torque (Bipolar) Rated motor torque × -200% to 0% to 200% The output specifications of (signed) data are as described below. 7-47 M1 Series Standard Type User's Manual (I669)
  • Page 540 Filter Output Terminal [AO] 25 to 32000 1440 Pulse Rate (PO) (Example) If a value between 0 and 5 V is output, set the initial data to F59 and 50% to F30. 7-48 M1 Series Standard Type User's Manual (I669)
  • Page 541 Pull-in from currently selected frequency reference Starting frequency Restart from starting frequency 7-4-2 Restart after Momentary Power Failure This function is used to set operation selection during restart after a momentary power failure. 7-49 M1 Series Standard Type User's Manual (I669)
  • Page 542 Momentary Power 999: Auto Failure Integral Time 0: Frequency at which the power failure occur- Starting Frequency E152 Selection at Frequency 1: Maximum output frequency Pull-in Restart 2: Reference frequency 3: Starting frequency 7-50 M1 Series Standard Type User's Manual (I669)
  • Page 543 When a motor control method with speed sensor is selected, restart is performed from the motor speed de- tected by the speed sensor. In the case of a motor control method without speed sensor, restart is per- formed from the estimated speed. 7-51 M1 Series Standard Type User's Manual (I669)
  • Page 544 When the inverter detects that the Main Circuit DC Voltage has dropped below the undervoltage level during operation, it judges a momentary power failure. After the restoration of power, the inverter is set to the operation ready completion state once the initial charging time has elapsed. 7-52 M1 Series Standard Type User's Manual (I669)
  • Page 545 However, the momentary overcurrent limitation must be enabled (Instantaneous Overcurrent Limiting Function Selection (H12) = 1) for the synchronous pull-in of the motor. 7-53 M1 Series Standard Type User's Manual (I669)
  • Page 546 The required time for restart after momentary power failure is secured by Auto Search Delay Time 2 for Starting Mode (H46). Power failure Power restoration Main Circuit DC Voltage Motor speed Output frequency Output frequency 7-54 M1 Series Standard Type User's Manual (I669)
  • Page 547 For safety, adjust Power Inter- ruption Restart Wait Time (H13) so that restart is performed after the residual voltage becomes low to an extent. 7-55 M1 Series Standard Type User's Manual (I669)
  • Page 548 Adjust the continuous running level at which to start the continuous running control at Continuous Running Voltage Level (H15). During continuous running control, the operation is continued while controlling the Main Circuit DC Voltage at a constant level with a PI controller. 7-56 M1 Series Standard Type User's Manual (I669)
  • Page 549 Function Selection, Output Terminal [ROA, ROB] Function Selec- tion Power failure Power restoration Main Circuit Continuous Running Voltage Level (H15 + 10V) DC Voltage Continuous Running Voltage Level (H15) Undervoltage level “IPF2” 7-57 M1 Series Standard Type User's Manual (I669)
  • Page 550 Use the retry function to recover from overvoltage or overcurrent. (H04: Retry Count at Trip, H05: Retry Standby Time at Trip) As for the starting method, the settings in E139 is applied. 7-58 M1 Series Standard Type User's Manual (I669)
  • Page 551 Power supply Power supply FW input FW input (Forward) (Forward) USP input USP input RS input RS input (Reset) (Reset) AL output AL output (Alarm signal) (Alarm signal) Output frequency Output frequency 7-59 M1 Series Standard Type User's Manual (I669)
  • Page 552 0: Frequency at which the power failure occurred Starting Frequency Se- 1: Maximum output frequency E152 lection at Frequency 2: Reference frequency Pull-in Restart 3: Starting frequency Free Run Stop Restart H440 0.0 to 30.0 s 30.0 Allowable Time 7-60 M1 Series Standard Type User's Manual (I669)
  • Page 553 This enables a smooth restart inde- pendent of the voltage between motor terminals. Use this setting when the inverter is in free-run state for a long time due to a large load inertia. 7-61 M1 Series Standard Type User's Manual (I669)
  • Page 554 Example) When Starting Frequency Selection at Frequency Pull-in Restart (E152) = “3: Starting fre- quency” FRS terminal Output frequency Frequency Reference (Motor rotation speed) Starting frequency Power Interruption Restart Wait Time (H13) Free Run Stop Restart Allowable Time (H440) 7-62 M1 Series Standard Type User's Manual (I669)
  • Page 555 1: Quick response 0; 1 External DC Injection Brak- E115 0: Edge operation ing Edge/Level Selection 1: Level operation Startup DC injection brak- 0 to 100% (HHD mode) E116 0 to 80% (HND mode) 7-63 M1 Series Standard Type User's Manual (I669)
  • Page 556 DC Injection Braking Level (F21/A20) Output frequency • When “1: Level operation” is selected for External DC Injection Braking Edge/Level Selection (E115), DC injection braking operates while the DB terminal (13: External DC injection braking) is 7-64 M1 Series Standard Type User's Manual (I669)
  • Page 557 DC injection braking current Output frequency Also, the DB terminal turns ON while the RUN command is ON, thereafter, even if the RUN com- mand turns OFF, the DC injection braking does not start. 7-65 M1 Series Standard Type User's Manual (I669)
  • Page 558 • DC injection braking is started for the period of the DC Injection Braking Time (F22/A11) from the time that both the frequency reference and the output frequency reach or fall below the DC Injection 7-66 M1 Series Standard Type User's Manual (I669)
  • Page 559 • When “0: Edge operation” is selected for External DC Injection Braking Edge/Level Selection (E115), DC injection braking operates for the period set at the DC Injection Braking Time (F22/A11) after the conditions to start DC injection braking are established. 7-67 M1 Series Standard Type User's Manual (I669)
  • Page 560 1st DC Injection Braking Start Frequency (F20) Time 1st DC Injection Braking Time (F22) 1st DC Injection Braking Level H95=1 (F21) DC injection H95=0 braking current Time DC Injection Braking Start Characteristic Selection (H95) 7-68 M1 Series Standard Type User's Manual (I669)
  • Page 561 EN/IEC 62061 >90% 3.00 × 10 2.00 × 10 Mission time 20 years 7-6-2 Safety Function Settings Turn OFF the safety function selector switch SW9 when the inverter power supply is turned OFF. 7-69 M1 Series Standard Type User's Manual (I669)
  • Page 562 [SF1] and [SF2] terminal input circuits and the EDM detection circuit. • The EN circuit failure detected (101: DECF) turns ON when an error occurs in the circuit that detects that the SF terminal is OFF. 7-70 M1 Series Standard Type User's Manual (I669)
  • Page 563 The following shows an example of a safety interlock that is combined with the 3G3M1 Series. Applicable standard for system configura- Model Certification authority tion EN ISO13849-1 PL-e Cat4 G9SP TÜV Rheinland (IEC61508 SIL3) 7-71 M1 Series Standard Type User's Manual (I669)
  • Page 564 50 ms Motor power ON state EDM output EN circuit failure (ECF) Normal Alarm output When terminals [SF1] and [SF2] are turned ON from an STO state, control returns from the STO state. 7-72 M1 Series Standard Type User's Manual (I669)
  • Page 565 • The logical mismatch between the [SF1] and [SF2] terminals based on the signal delay must be within 50 ms. If it exceeds 50 ms, an EN circuit failure (alarm code: ECF) is output. 7-73 M1 Series Standard Type User's Manual (I669)
  • Page 566 • If changing of the parameter set values is prohibited by the soft lock function, they cannot be initial- ized from the Digital Operator. To execute initialization, first disable prohibition of changing the 7-74 M1 Series Standard Type User's Manual (I669)
  • Page 567 RUN command from the control circuit terminal block if there is an input. If the forced terminal block function is enabled during operation, the RUN command is canceled and the inverter output stops. 7-75 M1 Series Standard Type User's Manual (I669)
  • Page 568 Operator Display when Stopped Selection (E44) = 0 and the out- put frequency is displayed in the case of Operator Display when Stopped Selection (E44) = 1. The dis- play format is that selected at Operator Display Speed Monitor Item Selection (E48). 7-76 M1 Series Standard Type User's Manual (I669)
  • Page 569 • When “0” is set to User password 1 Mode selection (H197), the values of all parameters cannot be rewritten. • When “1” is set to User password 1 Mode selection (H197), parameters other than those registered as favorite parameters cannot be read or written. 7-77 M1 Series Standard Type User's Manual (I669)
  • Page 570 The password protection status can be checked by the lighting status (out, lit or flashing) of the least significant digit dot on the data display. Least significant digit dot display Password protection status Description Example Password not set 7-78 M1 Series Standard Type User's Manual (I669)
  • Page 571 When user password 2 is canceled, the status changes to user password 1 protection status, and the status of the target to be protected selected at User password 1 Mode selection (H197) changes to 7-79 M1 Series Standard Type User's Manual (I669)
  • Page 572 • When STOP key priority is selected, a stop operation is performed according to Stop Selection (H11) by the key on the Operator, and a run operation error (Er6: sub code 1) is displayed on the 7-80 M1 Series Standard Type User's Manual (I669)
  • Page 573 • ROK terminal (38: Permission of Run command) OFF and RUN command ON • STO terminal status (EN terminal OFF) and RUN command ON • FW terminal (98: Forward Run/Stop) ON and RV terminal (99: Reverse Run/Stop) ON 7-81 M1 Series Standard Type User's Manual (I669)
  • Page 574 Low Frequency during Protect- Lower Limit (F16) and 2nd Fre- ing Overload quency Lower Limit (E118) 0.1 to 590.0 Hz Example case where overload limit function is activated during acceleration (F43/E146 = 2) 7-82 M1 Series Standard Type User's Manual (I669)
  • Page 575 The OFF delay becomes the time obtained by adding 0.1 s to Output Terminal [DO1] OFF Delay Time (H310), Output Terminal [DO2] OFF Delay Time (H312) and Output Terminal [ROA, ROB] OFF Delay Time (H314). 7-83 M1 Series Standard Type User's Manual (I669)
  • Page 576 [ROA, ROB] Function Selec- tion Overload warning OL2 (common to 1st and 2nd control) 0.00; 0.01 to 3000 Overload early warning 2 Level 0.00: Disable 21.00 (OL2) 0.01 to 3000 A 7-84 M1 Series Standard Type User's Manual (I669)
  • Page 577 • The action of this function can be selected at Anti-regenerative Control Function Selection (H69). • This function is temporarily disabled when “82: AR-CCL” is set at Input Terminal [DI1] Function Se- lection to Input Terminal [DI7] Function Selection and the AR-CCL terminal is turned ON. 7-85 M1 Series Standard Type User's Manual (I669)
  • Page 578 • When “Main Circuit DC Voltage control with forced stop after three times deceleration time has passed” has been set, anti-regenerative control is suspended and the motor is stopped according to the selected deceleration time when a time three times of the currently selected deceleration time 7-86 M1 Series Standard Type User's Manual (I669)
  • Page 579 5-8 Reset on page 5-49. Default Parameter No. Function name Data Unit data E01 to E05, Input Terminal [DI1] to [DI7] Func- 9: EXT (External trip) E98, E99 tion Selection 7-87 M1 Series Standard Type User's Manual (I669)
  • Page 580 1st Thermistor Error Detection Level (MOH) (H27). If the resistance value of a PTC thermistor at the protection temperature is considered as Rp, the operation level V is calculated by the formula below. 7-88 M1 Series Standard Type User's Manual (I669)
  • Page 581 [ROA, ROB] Function Se- 87: FAR1FDT1 (Frequency match lection detection) 183: FDT3 (Set-frequency-only arriv- al signal) 185: FDT4 (Set-frequency-only arriv- al signal 2) Frequency Arrival 2 ON 0.01 to 10.00 0.10 Timer (FAR2) 7-89 M1 Series Standard Type User's Manual (I669)
  • Page 582 0 Frequency / Speed Arrival range Command Detection speed (output frequency) Speed command = 0 Arrival range RUN command Frequency arrival signal 1 (constant speed) “FAR1” Frequency arrival 3 “FAR3” 7-90 M1 Series Standard Type User's Manual (I669)
  • Page 583 An ON signal is output when the output frequency is within the range of the operation level (E31/E36) set in the frequency detection, and the signal is turned OFF when the frequency is out of range. 7-91 M1 Series Standard Type User's Manual (I669)
  • Page 584 Default da- Parameter No. Function name Data Unit RUN Time Over (RNT)/ 0: Function disabled E154 Power ON Time Over 10 hex 1 to 9999 [x10h] (10 to 99.990 hours) (ONT) Detection Level 7-92 M1 Series Standard Type User's Manual (I669)
  • Page 585 1st Preset Startup Count for Mo- 1 to 65535: Preset startup count Times tor Maintenance for maintenance 1st Startup Count for Motor/2nd 0 to 65535 (Counted automatical- H44/A52 Times Startup Counter for Motor ly during startup) 7-93 M1 Series Standard Type User's Manual (I669)
  • Page 586 (E21) and Output Terminal [ROA, ROB] Function Selection (E27). However, “206: LOG1 (Logic operation output 1)” to “208: LOG3 (Logic operation output 3)” cannot be selected for the operation target data.   7-94 M1 Series Standard Type User's Manual (I669)
  • Page 587 Output Terminal [DO2] Function Selection (E21): 206 (LOG1) Logical Expression 1 Operation Target 1 (H315): 0 (RUN) Logical Expression 1 Operation Target 2 (H316): 2 (FDT1) Logical Expression 1 Logical Operator (H317): 0 (AND) 7-95 M1 Series Standard Type User's Manual (I669)
  • Page 588 The 7-96 M1 Series Standard Type User's Manual (I669)
  • Page 589 • Default value of the main circuit capacitor • Main Circuit Capacitor Service Start the default value measurement mode during normal oper- Life Coefficient (Initial Value) ation (0000) • Measurement failure (0001) 7-97 M1 Series Standard Type User's Manual (I669)
  • Page 590 (alarm code: dba) is displayed. When bit 6 = 0 at Protection/Maintenance Function Mode Selection (H98), the braking transistor is not used and an alarm does not occur. 7-98 M1 Series Standard Type User's Manual (I669)
  • Page 591 241: WAF (Cooling fan life E20, E21, E27 [DO2] Function Selection, Out- warning signal) put Terminal [ROA, ROB] Func- tion Selection Cumulative Run Time of Cool- 0 to 9,999 (in 10 hours) 10 hex ing Fan 7-99 M1 Series Standard Type User's Manual (I669)
  • Page 592 5_06 (Parame- Time of Electro- pacitor ature. When the operation time ex- ter No. W67) lytic capacitor ceeds 87,000 hours (10 years), it is (H48). judged that the end of life has reached. 7-100 M1 Series Standard Type User's Manual (I669)
  • Page 593 For details on communication, refer to Section 8 Communications Functions on page 8-1. 7-8-16 Starting Contact Signal (FR) The starting contact signal is output for the duration that the “FW” terminal or “RV” terminal is being input. 7-101 M1 Series Standard Type User's Manual (I669)
  • Page 594 Parameter No. Function name Data Default data Unit 1st Overload Early Warning 0.00: Disable 21.00 Detection Level 0.01 to 3000 A 7-102 M1 Series Standard Type User's Manual (I669)
  • Page 595 Analog operation level at AI1Dc/AIIDc/AIVDc output can be set to any value by Analog Operation Lev- el at [AI1] Disconnection (E163)/Analog Operation Level at [AI2] Disconnection (E164). When set to 999, the analog input value will be used as is. 7-103 M1 Series Standard Type User's Manual (I669)
  • Page 596 Note: Set the upper and lower limit level settings for the window comparator function as a percentage [%] of the input voltage (10 V) or input current (20 mA) rather than making the start and end settings for each analog input. 7-104 M1 Series Standard Type User's Manual (I669)
  • Page 597 Output Terminal [DO1] Func- 48: SWM1 (1st motor in oper- tion Selection, Output Termi- ation) E20, E21, E27 nal [DO2] Function Selection, 49: SETM (2nd motor in oper- Output Terminal [ROA, ROB] ation) Function Selection 7-105 M1 Series Standard Type User's Manual (I669)
  • Page 598 Voltage low-voltage detection level (E76). Parameter No. Function name Data Default data Unit Main Circuit DC Volt- 200 to 400 V (200 V series) age Low-voltage De- 400 to 800 V (400 V series) tection Level 7-106 M1 Series Standard Type User's Manual (I669)
  • Page 599 E20, E21, E27 Function Selection, (for inverter input-side electromagnetic Output Terminal [ROA, contactor) ROB] Function Selec- tion L1/R to L3/T U, V, W R0, T0 Motor Power supply DO1 (“AX”) 3G3M1 “FW” 7-107 M1 Series Standard Type User's Manual (I669)
  • Page 600 The internal temperature of the inverter has risen abnormally. Inrush current prevention resistor overheat The temperature of the inrush current pre- vention resistor has risen abnormally due to frequently turning the power supply ON/OFF. 7-108 M1 Series Standard Type User's Manual (I669)
  • Page 601 Inverter life (Cumulative operation time of The cumulative operation time of motor has motor) reached the set maintenance time. Inverter life (Number of startups) The number of startups has reached the set number of maintenance. 7-109 M1 Series Standard Type User's Manual (I669)
  • Page 602 Speed mismatch (Exces- Reference loss sive speed deviation) (Example) When “RS-485 communications error,” “Motor 1 overload” or “Cooling fin overheating” is selected at H81. LED No. LED4 LED3 LED2 LED1 Symbol 7-110 M1 Series Standard Type User's Manual (I669)
  • Page 603 By setting Input Phase Loss Protection Function Selection (H411) and Output Phase Loss Protection Function Selection (H412), it is possible to set whether to continue with the operation or trip the inver- ter when an input loss or output loss is detected. 7-111 M1 Series Standard Type User's Manual (I669)
  • Page 604 ON. To resume integrating operation, turn this command OFF. Default da- Parameter No. Function name Data Unit E01 to E05, E98, Input Terminal [DI1] to [DI7] 164: KHC (Integrated power clear) Function Selection 7-112 M1 Series Standard Type User's Manual (I669)
  • Page 605 • Depending on the motor, the effect of Motor Sound Tone (F27) may be less. If the level of Motor Sound Tone (F27) is increased too much, the output current may become disordered, and the ma- chine vibrations or noise may increase. 7-113 M1 Series Standard Type User's Manual (I669)
  • Page 606 Select the speed detection value/speed estimated value or the speed command at Stop Frequency Detection Method Selection (F38/A64). 7-114 M1 Series Standard Type User's Manual (I669)
  • Page 607 (F42/A14). As this control is enabled only in speed control, set it to ON (speed control) when the speed control/position control switching terminal (137: SPD) is allocated. • Zero speed control is executed at a startup and stop, and enable/disable is selected at Zero Speed Control (d24). 7-115 M1 Series Standard Type User's Manual (I669)
  • Page 608 This function is disabled when 0 Hz is set. If the jump frequency is set to avoid steady operation within the jump frequency range, the setting of the frequency reference within the jump frequency range operates as described below. 7-116 M1 Series Standard Type User's Manual (I669)
  • Page 609 Reverse Rotation Prevention 1: Enable (Reverse rotation inhibited) Function 2: Enable (Forward rotation inhibited) 7-9-7 Permission of RUN Command The RUN command is not accepted while the Permission of Run command is OFF. 7-117 M1 Series Standard Type User's Manual (I669)
  • Page 610 E134. If the ADD terminal is turned OFF, the addition or subtraction of Frequency Addition Amount (E134) is canceled, and the inverter returns to the status of the selected frequency reference. 7-118 M1 Series Standard Type User's Manual (I669)
  • Page 611 Value Selection command is turned OFF 17: UP (UP/DWN function accelerat- E01 to E05, E98, Input Terminal [DI1] to 18: DWN (UP/DWN function decelerat- [DI7] Function Selection 58: UDC (UP/DWN function data clear) 7-119 M1 Series Standard Type User's Manual (I669)
  • Page 612 DWN terminal is ON. Addition and subtraction of the frequency reference is stopped when both are ON. When either of the terminals is OFF, the frequency reference is added or subtracted according to the command from the ON terminal. 7-120 M1 Series Standard Type User's Manual (I669)
  • Page 613 Note, however, that the inverter cannot output voltage exceeding the incoming voltage to the inver- ter. Default da- Parameter No. Function name Data Unit 1st AVR Function Selec- 0: Disable E122/E123 tion/2nd AVR Function 1: Enable Selection 7-121 M1 Series Standard Type User's Manual (I669)
  • Page 614 If, in spite of using this function, the operation cannot be performed at the target deceleration time, or if an overcurrent occurs, use the external braking resis- tors. 7-122 M1 Series Standard Type User's Manual (I669)
  • Page 615 1: Process normal operation 2: Process (inverse operation) 3: Speed control (Dancer) PID Control Function Selection 4: Process (normal operation, oppo- site operation available) 5: Process (inverse operation, oppo- site operation available) 7-123 M1 Series Standard Type User's Manual (I669)
  • Page 616 0.0 to 100.0 Process Control PID Control Restart Delay Time after Stopping for Process Con- 0 to 3600 trol PID Control Operator PID Ref- -100 to 0 to 100 erence Position for Dancer 7-124 M1 Series Standard Type User's Manual (I669)
  • Page 617 Source Monitor 34: PID Control Commnication Proc- 36: PID Control Multi-Step Terminal Process PID Output Monitor -150.0 to 150.0 PID Control PID Deviation (Af- -999.00 to 0.00 to 9990.00 W131 ter Scale Transformation) 7-125 M1 Series Standard Type User's Manual (I669)
  • Page 618 PID Control PID Output Variable Range for Process Control (E120) is disabled. • PID Control Function Selection (J01) = “3: Dancer” PID dancer control is performed. Opposite operation can be done for dancer control. 7-126 M1 Series Standard Type User's Manual (I669)
  • Page 619 (Dancer position feedback) PID Operation 1. PID Control P Proportional Gain (J03) In this operation, the operation amount is proportional to the deviation (difference between the tar- get value and the current value). 7-127 M1 Series Standard Type User's Manual (I669)
  • Page 620 (21:IVS (Switch normal/inverse operation)) is also possible. PID command This command is used to select the means for setting the command values of PID control. Function PID command by Operator PID command by the keys on Operator 7-128 M1 Series Standard Type User's Manual (I669)
  • Page 621 (including when the power is turned ON), the control is started from the previous PID command value.   When analog input is applied to the PID command value, the following gains, biases, filters and offsets are applicable. 7-129 M1 Series Standard Type User's Manual (I669)
  • Page 622 Analog Analog input input Gain Gain 100% 100% -10% -10% base point base point Bias Bias A point A point An example of dancer control is shown below. 7-130 M1 Series Standard Type User's Manual (I669)
  • Page 623 If “03: Pulse train frequency” is set to PID Control Feedback Selection (E119), the inverter captures a value converted into a percentage with the maximum frequency as 100% where the correction fac- tor (d63/d62) is multiplied with the frequency value [kP/s] of the captured pulse train input. 7-131 M1 Series Standard Type User's Manual (I669)
  • Page 624 0 Hz. If PID Control Function Selection (J01) is set to “4: Process nor- mal operation, opposite operation available” or “5: Process inverse operation, opposite operation avail- able,” an inverse output can be performed for the inverter if the PID calculation results are negative. 7-132 M1 Series Standard Type User's Manual (I669)
  • Page 625 Warning from PID error with hold Same as above (with hold) Warning from PID error with latch Same as above (with latch) Warning from PID error with hold Same as above (with hold and latch) and latch 7-133 M1 Series Standard Type User's Manual (I669)
  • Page 626 To output this signal, allocate “33: PIDC (PID integral reset)” to Output Terminal [DO1] Function Selec- tion (E20), Output Terminal [DO2] Function Selection (E21) and Output Terminal [ROA, ROB] Function Selection (E27). The values are cleared each time the PIDC terminal is turned ON. 7-134 M1 Series Standard Type User's Manual (I669)
  • Page 627 Under sleep mode of PID control “PID-STP" outputs an ON signal when the inverter stops by the sleep function during PID control. If a signal output indicating that the inverter is in a stopped state is required, it is necessary to allocate “PID-STP.” 7-135 M1 Series Standard Type User's Manual (I669)
  • Page 628 2. The difference between SV (command value) and PV (feedback value) becomes more than PID Control Restart Feedback Deviation after Stopping for Process Control (J23), and the PID Control Restart Delay Time after Stopping for Process Control (J24) elapses. 7-136 M1 Series Standard Type User's Manual (I669)
  • Page 629 Restrains overshooting during control by a PID controller. If the difference between the command and the feedback value is outside the range of the set value, the integrator holds the value and the integration operation is not performed. Data setting range: 0 to 200 (%) 7-137 M1 Series Standard Type User's Manual (I669)
  • Page 630 PID Control D Differential Time 2 (J61) Same as PID Control P Proportional Gain (J03), PID Control I Integral Time (J04) and PID Control D Differential Time (J05). • PID Control Block Selection (J62) 7-138 M1 Series Standard Type User's Manual (I669)
  • Page 631 Selection (J01) can be combined with the Switch normal/inverse operation “IVS” signal on each op- eration, and determination of normal/inverse operation is performed as follows. When PID control is enabled: Normal/reverse operation of PID controller output (frequency setting) 7-139 M1 Series Standard Type User's Manual (I669)
  • Page 632 Wire Break Detection (H91), set whether disconnection detection is enabled or disabled, and also set the time for judging a disconnection (a disconnection is judged when the current input of terminal [AI2] is below 2 mA). 7-140 M1 Series Standard Type User's Manual (I669)
  • Page 633 1: IM Dynamic torque vector con- 1st Drive Control trol F42/A14 Selection/2nd Drive Control 3: IM V/f control with speed sen- Selection 4: IM Dynamic torque vector con- trol with speed sensor 7-141 M1 Series Standard Type User's Manual (I669)
  • Page 634 • If the output frequency is deviating from the motor rotation speed, perform adjustment of the output frequency during the pull-in operation based on the fall rate of restart after momentary power failure (H14). 7-142 M1 Series Standard Type User's Manual (I669)
  • Page 635 Manual switching performed when the sequence for switching to commercial power supply is not per- formed normally due to a major breakdown of the inverter. Note 2. When an alarm is issued in the inverter, switching to commercial power supply occurs automatically. 7-143 M1 Series Standard Type User's Manual (I669)
  • Page 636 This parameter increases the 1st Output Current Fluctuation Damping Gain (H80) and 2nd Output Current Fluctuation Damping Gain (A41) when the control function for suppressing such current fluctuation is to be adjusted. 7-144 M1 Series Standard Type User's Manual (I669)
  • Page 637 Pulse Train Filter Time 0.000 to 5.000 0.005 Constant Pulse Input (A/B Phase -327.68 to 327.67 kp/s [PIA][PIB]) Pulse Input (Z Phase [PIZ]) 0 to 16000 Pulse Train Frequency W139 -163.84 to 163.83 Monitor 7-145 M1 Series Standard Type User's Manual (I669)
  • Page 638 90° phase difference (B phase lead). Quadrature A/B Forward Reverse signal (B phase Phase A input Input Terminal [PIB] lead) Phase B input 90° Phase B lead Phase B delay 7-146 M1 Series Standard Type User's Manual (I669)
  • Page 639 • Operation frequency input setting based on pulse train input (E131/E132 = 5) Perform the same processing as the frequency setting process for the pulse train, and set the fre- quency reference value of the result as the selection value of the operation frequency. 7-147 M1 Series Standard Type User's Manual (I669)
  • Page 640 (F38) and speed detection value is Stop Frequency (F25) or less] or [“1: Frequency reference” is selected for 1st Stop Frequency Detection Method Selection (F38) and frequency reference value is Stop Frequency (F25) or less] 7-148 M1 Series Standard Type User's Manual (I669)
  • Page 641 To enable droop control, turn the DROOP terminal ON. Default Parameter No. Function name Data Unit data Droop Control -60.0 to 0.0 Input Terminal [DI1] to E01 to E05, E98, [DI7] Function Selec- 76: DROOP (Select droop control) tion 7-149 M1 Series Standard Type User's Manual (I669)
  • Page 642 • The magnetic flux command when the Torque Current Command value is less than 50% can be changed. Set the magnetic flux command when the Torque Current Command value is 0% to Mag- netic Flux Level at Light Load (H173). Refer to the figure below. 7-150 M1 Series Standard Type User's Manual (I669)
  • Page 643 When the time until the RUN command is input is short, establishment of magnetic flux sometimes does not arrive at a sufficient level. In this case, lengthen the time until the RUN com- mand is input. 7-151 M1 Series Standard Type User's Manual (I669)
  • Page 644 E20, E21, E27 Function Selection, tion) Output Terminal [ROA, ROB] Function Selec- tion As standard, Force to stop (30: STOP) is an NC contact. To use the function for an NO contact, set “1030.” 7-152 M1 Series Standard Type User's Manual (I669)
  • Page 645 Overload Stop Mode Selection (J65) • Select the stop operation at Overload Stop Mode Selection (J65). If “0: Disable” is selected, the overload stop function is disabled. 7-153 M1 Series Standard Type User's Manual (I669)
  • Page 646 Proportional Gain (P), Integral Time (I) and Current Limitation Level When “3: Torque limit operation (Deceleration)” function is selected for Overload Stop Mode Selection (J65), the parameters described below can be set. • Overload Stop Function P gain (J90) 7-154 M1 Series Standard Type User's Manual (I669)
  • Page 647 When “25:U-DI (Universal DI)” is allocated to the input terminal, ON/OFF can be checked by Operation command (S06) and the input signal can be checked by Input Terminal Monitor (W40) regardless of inverter operation. 7-155 M1 Series Standard Type User's Manual (I669)
  • Page 648 Full scale is assumed for a numeric value of 20000. Parameter No. Function name Data Default data Unit Output Terminal [AO] 10: Universal AO Function Selection Communication Data -32,768 to 32,767 Terminal [AO] (-20,000 = -100%, 20,000 = 100%) 7-156 M1 Series Standard Type User's Manual (I669)
  • Page 649 When using the control power supply auxiliary inputs, the load varies considerably. For this reason, during run operation, either disable life judgment and then enable life judgment after aligning condi- tions at periodic inspection, or measure by a method matched to actual usage conditions. 7-157 M1 Series Standard Type User's Manual (I669)
  • Page 650 An error in the built-in braking transistor is detected, the inverter is topped, and the alarm dba is dis- played. To disable alarm generation without using the braking transistor, set this bit to “0.” 7-158 M1 Series Standard Type User's Manual (I669)
  • Page 651 Endian Function .................... 8-25 Co-inverter Communication ................ 8-27 8-8-1 Co-inverter Communication Parameters ............8-28 8-8-2 Co-inverter Communication Settings............. 8-31 Modbus Communication Data Lists ............8-34 8-9-1 Coil Number List.................... 8-34 8-9-2 Register List ....................8-36 M1 Series Standard Type User's Manual (I669)
  • Page 652 8 Communications Functions 8-10 Command via Communications ..............8-87 8-10-1 RUN Command via Communications............8-87 8-10-2 Frequency Reference via Communications ..........8-87 8-10-3 Forced Commands via Communication ............8-88 M1 Series Standard Type User's Manual (I669)
  • Page 653 Wait time Silent interval 0.00 to 1.00 [s] 1: N (N = 247 max.) Selectable via parame- Connection form (32 units max. connectable without repeaters) Error check Overrun/Framing/CRC-16/Horizontal parity Communications cable 500 m length M1 Series Standard Type User's Manual (I669)
  • Page 654 *1. If the communications are unstable, install a terminating resistor appropriate to the impedance of the cable to each cable end. The resistance of the terminating resistor built into this inverter is 110 Ω. M1 Series Standard Type User's Manual (I669)
  • Page 655 Parameter No. Function name Data Unit data 1st Frequency Refer- ence Selection/2nd Fre- F01/C30 14: RS-485 communication quency Reference Se- lection 1st RUN Command Se- F02/E102 lection/2nd RUN Com- 4: RS-485 communication mand Selection M1 Series Standard Type User's Manual (I669)
  • Page 656 1: Write into temporary memory (Re- Communication Data writable times are unlimited) Storage Selection 2: Save all data from temporary mem- ory to nonvolatile memory (After all data is saved, return to Data 1) M1 Series Standard Type User's Manual (I669)
  • Page 657 The command message sent from the master to a slave (or slaves) is called a “query” and the re- sponse message returned from the slave(s) is called a “response.” The transmission format of a query/ response is as follows. Query Response Slave address Confirmation slave address Function code Confirmation function code M1 Series Standard Type User's Manual (I669)
  • Page 658 16 coils (in bits) Write to Multiple Holding Regis- 10 hex 100 registers (in bytes) ters Read/Write from/to Multiple 32 each for read/write 16 registers each for read/write 17 hex Holding Registers operation operation (in bytes) M1 Series Standard Type User's Manual (I669)
  • Page 659 If an error (except for a communications error) is found in the query content, the inverter will return an exception response without performing any operation. Refer to the later section, 8-5-9 Exception Re- sponse on page 8-20.  Response Slave address M1 Series Standard Type User's Manual (I669)
  • Page 660 • It detects a parity error. • Provide a timer on the master side for monitoring the response and set it to resend the same query if no response is received within the set time. 8-10 M1 Series Standard Type User's Manual (I669)
  • Page 661 Slave address Function code Number of data bytes Input terminal Input terminal D7, D6 D5 to D1 ← 805 hex = 1000 0000 0101 Coil data 1 Reserved Coil data 2 CRC-16 (MSB) 8-11 M1 Series Standard Type User's Manual (I669)
  • Page 662 CRC-16 (LSB) Broadcasting cannot be performed. Note that the holding register start address is 0011 hex, which is 1 less than the register number 0012 hex: Register address = Register number - 1. 8-12 M1 Series Standard Type User's Manual (I669)
  • Page 663 Example) Issuing Forward Run Command to Inverter with Slave Address 1 You need to set the Run command selection to communications (F02/E102=4). The coil number for the forward run command is 0001. 8-13 M1 Series Standard Type User's Manual (I669)
  • Page 664 Because the holding registers for the Output Frequency Setting/Monitor (C99) have a data resolution of 0.01 Hz, to set 50.00 Hz, set the written data to 5000 (1388 hex).  Query Field name Example (hex) Remarks Slave address Function code 8-14 M1 Series Standard Type User's Manual (I669)
  • Page 665 Example) Perform a Loop-back Test on Inverter with Slave Address  Query Field name Example (hex) Slave address Function code Test sub code (MSB) Test sub code (LSB) Data (MSB) Data (LSB) CRC-16 (MSB) 8-15 M1 Series Standard Type User's Manual (I669)
  • Page 666 Example (hex) Remarks Slave address Function code (Coil address) = (Coil number) − 1 Coil start address (MSB) Coil start address (LSB) Number of coils (MSB) Number of coils (LSB) Number of bytes 8-16 M1 Series Standard Type User's Manual (I669)
  • Page 667 0 Data 1 0008 hex 0007 hex 0006 hex 0005 hex 0004 hex 0003 hex 0002 hex 0001 hex Data 2 000D hex 000C hex 000B hex 000A hex 0009 hex 8-17 M1 Series Standard Type User's Manual (I669)
  • Page 668 Note that the holding register start address is 1102 hex, which is 1 less than the register number 1103 hex: Register starting address = Register number - 1. If the Write to Multiple Holding Registers function is not executed normally, refer to 8-5-9 Exception Response on page 8-20. 8-18 M1 Series Standard Type User's Manual (I669)
  • Page 669 Number of read data bytes n Read data 1 (MSB) 0000 1388 hex → 5000 dec → 50.00 Hz Read data 1 (LSB) Read data 2 (MSB) Read data 2 (LSB) CRC-16 (MSB) 8-19 M1 Series Standard Type User's Manual (I669)
  • Page 670 During operation, function attempts to write while write disallowed or a parameter that 07 hex cannot be written during operation. • Function attempts to write to a write prohibited parameter during undervoltage. (Other than all S group parameters, E52, H99, H198, H199) 8-20 M1 Series Standard Type User's Manual (I669)
  • Page 671 Note that the register address is 08FF hex, which is 1 less than the register number 0900 hex.  Response Field name Example (hex) Slave address Function code Register address (MSB)Response on page 8-21 Register address (LSB)Response on page 8-21 Written data (MSB) Written data (LSB) 8-21 M1 Series Standard Type User's Manual (I669)
  • Page 672 Writes data to RAM (changed data only) Enter command Parameter change 900h=1 Writes all data Writes data to RAM to EEPROM EEPROM write mode is enabled only for a single parameter change operation. 8-22 M1 Series Standard Type User's Manual (I669)
  • Page 673 • In the Modbus Mapping 1 External Register Sign to Modbus Mapping 10 External Register Sign (H366 to H375), set the data type used for the external register on the external communications 8-23 M1 Series Standard Type User's Manual (I669)
  • Page 674 2: Special endian H376 to H385 can only be displayed and set by the Digital Operator to within a range of 0.001 to 65.53. 0.001 to 65.535 can only be set when using communications. 8-24 M1 Series Standard Type User's Manual (I669)
  • Page 675 Special endian is a kind of big endian where the word order of double-word data is reversed. For the 3G3M1 Series Inverter, Modbus communication is configured in big endian. The endian function can set endian only for data sent/received in communications (without changing the address). 8-25 M1 Series Standard Type User's Manual (I669)
  • Page 676 Other function codes will be processed in big endian. Function code 03 hex Read from multiple holding registers 06 hex Write to a holding register 10 hex Write to multiple holding registers 17 hex Read/Write from/to multiple holding registers 8-26 M1 Series Standard Type User's Manual (I669)
  • Page 677 *2. The management inverter sends the master switching command from Inverter No. 01 to 02 after data is sent from Inverter 01 (master) to a slave (or slaves), with a wait time of “silent interval + Communication Wait Time (y19).” 8-27 M1 Series Standard Type User's Manual (I669)
  • Page 678 Parity Bit Selec- 2: Odd number parity (Stop bit: tion 1 bits) 3: None (Stop bit: 1 bits) 0: Not check of the time-out RS-485 Communica- (OFF) tion Timeout Time 1 to 60 s 8-28 M1 Series Standard Type User's Manual (I669)
  • Page 679 2 Sender Register of All H345 Stations in Co-inver- 0000 to FFFF Hex 0000 ter Communication 2 Recipient Station Number of All Sta- H346 1 to 247 tions in Co-inverter Communication 3 8-29 M1 Series Standard Type User's Manual (I669)
  • Page 680 When Co-Inverter Communication Function Selection (H303) is set to “1: Co-inverter communication” or “2: Co-inverter communication (Management Inverter),” co-inverter communication will be possible. Set these parameters so that H304 is equal to or less than H305. 8-30 M1 Series Standard Type User's Manual (I669)
  • Page 681 3. The next master inverter sends data to one or more slave inverters in the same manner as explained in step (1). (This data is also sent to the management inverter that does not serve as the master inverter.) 4. Steps (2) and (3) are followed repeatedly. 8-31 M1 Series Standard Type User's Manual (I669)
  • Page 682 When set to con- stant communication, check that the startup of other inverters is completed and power on the man- agement inverter finally. 8-32 M1 Series Standard Type User's Manual (I669)
  • Page 683 Doing so causes the co-inverter communication session to stop in the EEPROM write process. • After changing any of the H303 to H306 data, be sure to cycle the power supply to apply the changes. 8-33 M1 Series Standard Type User's Manual (I669)
  • Page 684 VL (During voltage limiting) 0: OFF 1: ON 0018 hex IL (During current limiting) 0: OFF 1: ON 0019 hex ACC (During acceleration) 0: OFF 1: ON 001A hex DEC (During deceleration) 0: OFF 8-34 M1 Series Standard Type User's Manual (I669)
  • Page 685 0: OFF 1: ON 0034 hex DI3 (Multifunction input 3) 0: OFF 1: ON 0035 hex DI4 (Multifunction input 4) 0: OFF 1: ON 0036 hex DI5 (Multifunction input 5) 0: OFF 8-35 M1 Series Standard Type User's Manual (I669)
  • Page 686 Data Format [1]: Integer Data (Positive), Resolution 1 Example: 1st Rated Voltage at Base Frequency (F05) = 200 V 200 = 00C8 hex → Data Format [2]: Integer Data (Positive/Negative), Resolution 1 Example: -20 8-36 M1 Series Standard Type User's Manual (I669)
  • Page 687 Hardware Error Inrush Current Prevention Circuit Positioning Control Error Error Cooling Fin Overheat Error Enable Circuit Failure External Trip Terminal [Ai2]AII Current Input Wire Break Detection Inverter Overheat Error Breaking Transistor Error 8-37 M1 Series Standard Type User's Manual (I669)
  • Page 688 1,850 2,200 Example: 2.2 kW 2.20 ×100 = 220 = 00DC hex → Data Format [12]: Floating Point Data (Acceleration/Deceleration Time, PID Conversion Coeffi- cient) Exponent Polarity Not used Mantissa part part 8-38 M1 Series Standard Type User's Manual (I669)
  • Page 689 (All bits are ON with 1 regardless of the positive/negative logic setting.) Example: Output Terminal Monitor (M15) DO1 = ON 0000 0000 0000 0001 = 0001 hex → Data Format [16]: Operation Status 8-39 M1 Series Standard Type User's Manual (I669)
  • Page 690 NAK (Link priority, no right, write disabled) Checksum error, CRC error Parity error Framing error, overrun error, buffer full Example: Improper address 2 = 0002 hex → Data Format [21]: Auto Tuning 8-40 M1 Series Standard Type User's Manual (I669)
  • Page 691 100.2 = Mantissa part: 9,999 (270F hex), Exponent part: 2 = 670F hex → Data Format [29]: Positive/Negative Data with ±20,000 as ±100% Example: Frequency Reference (S01) = -20,000 (= -100% = Maximum output frequency) 8-41 M1 Series Standard Type User's Manual (I669)
  • Page 692 : For alarm codes, refer to “Data Format [10]: Alarm Code” in this section. This gives the contents of the alarm that occurred and the number of consecutive occurrences of the alarm. 8-42 M1 Series Standard Type User's Manual (I669)
  • Page 693 Value represented in this format = Mantissa part × 10 to the power of (exponent part - 3) Value Mantissa part Exponent part 10 to the power of (exponent part - 3) 0.000 to 9.999 0 to 9,999 0.001 8-43 M1 Series Standard Type User's Manual (I669)
  • Page 694 4 to 20 Reserved RS-485 communications Fieldbus (Reserved) Support Tool Example: RUN Command Source Monitor (W28) = 0001 hex → 1 = Terminal command (FW or RV) Data Format [68]: Frequency Reference Source Code 8-44 M1 Series Standard Type User's Manual (I669)
  • Page 695 Example: 1st Remaining Time before the Next Motor Maintenance (M81) = 12,340 h 12340 ÷ 10 = 04D2 → Data Format [76]: Operation Status 2 Drive motor Selected Not used Control method type used motor During speed control 8-45 M1 Series Standard Type User's Manual (I669)
  • Page 696 Operation time: 10.0 s = 0.1 × 100 (0400 hex + 0064 hex) Therefore, the set value is 8000 hex + 1000 hex + 0400 hex + 0064 hex = 9464 hex → 8-46 M1 Series Standard Type User's Manual (I669)
  • Page 697 Output Frequency 1102h 1103h 1st Acceleration Time 1 1104h 1105h 1st Deceleration Time 1 1st Manual Torque Boost Volt- 300Bh 1st Motor Electronic Thermal 300Ch Characteristic Selection 1st Motor Electronic Thermal 300Dh Level 8-47 M1 Series Standard Type User's Manual (I669)
  • Page 698 Electronic Thermal for Braking 3036h Resistor Discharging Capacity Electronic Thermal for Braking 3037h Resistor Allowable Average Loss 3038h Braking Resistor Resistance 303Eh Output Terminal [AO] Filter 303Fh Output Terminal [AO] Bias 3054h Load Mode Selection 8-48 M1 Series Standard Type User's Manual (I669)
  • Page 699 30EBh tection Timer (OL2) Frequency Detection Level 2 30ECh 30EDh (FDT2/FDT4) 1st Overload Early Warning 30EEh Detection Level 1st Overload Early Warning 30EFh Detection Timer / Low Current detection level (OL, LOC) 8-49 M1 Series Standard Type User's Manual (I669)
  • Page 700 Torque detection 1 Detection 3119h Timer Overtorque/Undertorque De- 311Ah tection Level at Reverse Re- generation Input Terminal [DI6] Function 312Ch Selection Input Terminal [DI7] Function 312Dh Selection E102 3182h 2nd RUN Command Selection 8-50 M1 Series Standard Type User's Manual (I669)
  • Page 701 2nd 2-step Acceleration E128 31A5h 31A6h Switching Frequency 1st 2-step Deceleration E129 31A7h 31A8h Switching Frequency 2nd 2-step Deceleration Fre- E130 31A9h 31AAh quency Frequency Calculation Opera- E131 31ABh tion Target 1 8-51 M1 Series Standard Type User's Manual (I669)
  • Page 702 Non-linear V/f Voltage 3 E172 31D7h Non-linear V/f Frequency 4 E173 31D8h Non-linear V/f Voltage 4 E174 31D9h Non-linear V/f Frequency 5 E175 31DAh Non-linear V/f Voltage 5 E176 31DBh Non-linear V/f Frequency 6 8-52 M1 Series Standard Type User's Manual (I669)
  • Page 703 1223h 1224h ence 7 Multi-step Frequency Refer- 1225h 1226h ence 8 Multi-step Frequency Refer- 1227h 1228h ence 9 Multi-step Frequency Refer- 1229h 122Ah ence 10 Multi-step Frequency Refer- 122Bh 122Ch ence 11 8-53 M1 Series Standard Type User's Manual (I669)
  • Page 704 Input Terminal [AI2] Gain 3278h (AII Command) 3279h Input Terminal [AI2] Filter (AII) Input Terminal [AI2] Gain (AII 327Ah Analog Input) Input Terminal [AI2] Operation 327Bh Selection (AII) Input Terminal [AI2] Offset 327Ch (AIV) 8-54 M1 Series Standard Type User's Manual (I669)
  • Page 705 Adjustment Minimum Scale (AII) Input Terminal [AI2] Bias (AIV 3296h Command) Input Terminal [AI2] Bias (AIV 3297h Analog Input) 3299h Reserved Input Terminal [AI2] Analog In- 329Ah put Adjustment Maximum Scale (AIV) 8-55 M1 Series Standard Type User's Manual (I669)
  • Page 706 1st Magnetic Saturation Fac- 3314h tor 5 331Eh 1st PM Motor Starting Method 3328h Reserved 3329h Reserved 1st Motor %X Correction Fac- 3335h 1st Motor Torque Current un- 3337h der Vector Control 8-56 M1 Series Standard Type User's Manual (I669)
  • Page 707 Cooling Fan Function Selec- 33C6h tion Acceleration/Deceleration 33C7h Pattern Selection Reverse Rotation Prevention 33C8h Function Motor Starting Mode Auto 33C9h Search Function Selection 33CBh Stop Selection Instantaneous Overcurrent 33CCh Limiting Function Selection 8-57 M1 Series Standard Type User's Manual (I669)
  • Page 708 33FDh Frequency at End S-curve Deceleration Range 33FEh Frequency at Starting S-curve Deceleration Range 33FFh Frequency at End UP/DOWN Control Initial Val- 3400h ue Selection Frequency Lower Limit Oper- 3402h ation Selection 8-58 M1 Series Standard Type User's Manual (I669)
  • Page 709 Current Input Wire Break De- 341Fh tection Continuous Running at the 3420h Momentary Power Failure P Proportional Gain Continuous Running at the 3421h Momentary Power Failure In- tegral Time 1st Cumulative Motor Run 3422h 3423h Time 8-59 M1 Series Standard Type User's Manual (I669)
  • Page 710 User Preference Dataset Reg- H193 34DDh istration User Preference Dataset Pro- H194 34DEh tection Function Selection DC Injection Braking Startup H195 34DFh Time H196 34E0h Reserved User password 1 Mode selec- H197 34E1h tion 8-60 M1 Series Standard Type User's Manual (I669)
  • Page 711 Target 1 Logical Expression 3 Opera- H322 3617h tion Target 2 Logical Expression 3 Logical H323 3618h Operator Input Terminal [DI1] Response H324 3619h Time Input Terminal [DI2] Response H325 361Ah Time 8-61 M1 Series Standard Type User's Manual (I669)
  • Page 712 3630h tions in Co-inverter Communi- cation 3 Sender Register of All Sta- H348 3631h tions in Co-inverter Communi- cation 3 Recipient Station Number of H349 3632h All Stations in Co-inverter Communication 4 8-62 M1 Series Standard Type User's Manual (I669)
  • Page 713 Modbus Mapping 2 External H367 3644h Register Sign Modbus Mapping 3 External H368 3645h Register Sign Modbus Mapping 4 External H369 3646h Register Sign Modbus Mapping 5 External H370 3647h Register Sign 8-63 M1 Series Standard Type User's Manual (I669)
  • Page 714 365Fh Register Modbus Mapping 10 Internal H395 3660h Register Modbus Mapping Endian Se- H396 3661h lection Input Phase Loss Protection H411 36CFh Function Selection Output Phase Loss Protection H412 36D0h Function Selection 8-64 M1 Series Standard Type User's Manual (I669)
  • Page 715 3847h Level 2nd Motor Electronic Thermal 3848h Time Constant 2nd DC Injection Braking Start 3849h Frequency 2nd DC Injection Braking Lev- 384Ah 2nd DC Injection Braking 384Bh Time 384Ch 2nd Starting Frequency 8-65 M1 Series Standard Type User's Manual (I669)
  • Page 716 386Bh mand Filter Speed Control 2 Speed De- 386Ch tection Filter Speed Control 2 P Proportion- 386Dh al Gain Speed Control 2 I Integral 386Eh Time 386Fh Speed Control 2 FF Gain 8-66 M1 Series Standard Type User's Manual (I669)
  • Page 717 Speed Control 3 Notch Filter 3931h Resonance Frequency Speed Control 3 Notch Filter 3932h Attenuation Level Speed Control 4 Speed Com- 39EBh mand Filter Speed Control 4 Speed De- 39ECh tection Filter 8-67 M1 Series Standard Type User's Manual (I669)
  • Page 718 PID Control Restart Feedback 3A97h Deviation after Stopping for Process Control PID Control Restart Delay 3A98h Time after Stopping for Proc- ess Control PID Control Operator PID 3AB9h Reference Position for Dancer 8-68 M1 Series Standard Type User's Manual (I669)
  • Page 719 Servo Lock Completion Timer Servo Lock Completion 3AE3h Range J105 3B45h Reserved J106 3B46h PID Control Maximum Scale J107 3B47h PID Control Minimum Scale PID Control Multistep PID J136 3B64h Command 1 8-69 M1 Series Standard Type User's Manual (I669)
  • Page 720 Pulse Scaling Factor Numera- Input Terminal [PIA][PIB] 3FD2h Pulse Train Filter Time Con- stant Speed Agreement / Speed 3FD5h Deviation Error Hysteresis Width Speed Agreement / Speed 3FD6h Deviation Error Detection Tim- 8-70 M1 Series Standard Type User's Manual (I669)
  • Page 721 1st PM Motor Magnetic Pole 4012h Position Pull-in Frequency 4013h Reserved Magnetic Flux Weakening 4014h Control Function Selection Magnetic Flux Weakening 4015h Lower Limit 4016h Reserved 4017h Reserved Acc/Dec Output Frequency 4018h Filter 401Ah Reserved 8-71 M1 Series Standard Type User's Manual (I669)
  • Page 722 Position Feedback Store Se- d220 4154h lection at Power Off Current Position Clear Signal d221 4155h Operation Selection d222 4156h Overtravel Function Selection Detection Level of Excessive d223 4157h Positioning Deviation (MSB) 8-72 M1 Series Standard Type User's Manual (I669)
  • Page 723 Positioning Data 8 (MSB) d259 164Ch Positioning Data 8 (LSB) Positioning Data Setting Se- d277 418Dh lection via communication Restarting Positioning Range d278 418Eh Setting Over Travel Forced Stop Op- d280 4190h eration Selection 8-73 M1 Series Standard Type User's Manual (I669)
  • Page 724 [AO] PID Control PID Command 500Eh via Communication 500Fh Alarm Reset Command Torque Bias Value via Com- 5010h munication Speed Command via Commu- 5014h nication Positioning Data via Commu- 5015h nication (MSB) 8-74 M1 Series Standard Type User's Manual (I669)
  • Page 725 Transmission Error Transac- 50DDh tion Code for RS-485 Port1 Final Frequency Reference 50DEh Monitor on Alarm Monitor Final Torque Command Moni- 50DFh tor on Alarm Final Torque Current Com- 50E0h mand Monitor on Alarm 8-75 M1 Series Standard Type User's Manual (I669)
  • Page 726 Input Terminal [AI2] Input Cur- 50F7h rent (AII) Monitor Input Terminal [AI2] Input Volt- 50FBh age (AIV) Monitor Input Terminal [PTC] Input 50FDh Voltage Monitor 50FEh Electric Angle Monitor 50FFh Rotor Angle Monitor 8-76 M1 Series Standard Type User's Manual (I669)
  • Page 727 Fourth Last Alarm Contents 0043h Fifth Last Alarm Contents 5129h Warning status monitor M114 519Bh 519Ch Reserved M115 519Dh PID Output Non Filter 1003h Running Status 1 Monitor 5242h 5243h Frequency Reference Monitor 8-77 M1 Series Standard Type User's Manual (I669)
  • Page 728 5264h Speed in Percentage Speed Set Value in Percent- 5265h 10B1h 10b2h PID Output Monitor 5267h Analog Input Monitor 1006h Input Terminal Monitor 1007h Output Signal Monitor Communications Input Signal 5270h Monitor 8-78 M1 Series Standard Type User's Manual (I669)
  • Page 729 Maximum Effective Current 5291h Value Main Circuit Capacitor's Ca- 5292h pacitor Monitor Cumulative Run Time of Elec- 1016h 1017h trolytic Capacitors on PC Board Cumulative Run Time of Cool- 5295h 5296h ing Fan 8-79 M1 Series Standard Type User's Manual (I669)
  • Page 730 108Eh rent (AII) Input Terminal [AI2] Input Volt- W138 5327h age (AIV) Pulse Train Frequency Moni- W139 1090h Feedback Current Position W142 532Bh Monitor (MSB) Feedback Current Position W143 532Ch Monitor (LSB) 8-80 M1 Series Standard Type User's Manual (I669)
  • Page 731 5546h Last Multiple Alarm 2 5547h Last Multiple Alarm 3 5548h Last Alarm Sub Code 1 5549h Last Multiple Alarm Sub Code Second Last Alarm History/ 554Ah Number of Consecutive Same Alarms 8-81 M1 Series Standard Type User's Manual (I669)
  • Page 732 Latest Alarm Info. Input Termi- 5563h nal via Communication Latest Alarm Info. Output Ter- 5564h minal via Communication 5565h Latest Alarm Info. Input Power Latest Alarm Info. Running 5566h Status 2 8-82 M1 Series Standard Type User's Manual (I669)
  • Page 733 Last Alarm Info. Running Sta- 5592h tus 3 Input Input Terminal [PTC] In- 55A5h put Voltage Latest Alarm Info. Cumulative X108 0017h 0018h Running Time Last Alarm Info. Cumulative X118 0021h 0022h Running Time 8-83 M1 Series Standard Type User's Manual (I669)
  • Page 734 Second Last Alarm Info. Tor- 5784h que Monitor Second Last Alarm Info. Fre- 5785h 5786h quency Command Second Last Alarm Info. Run- 0026h ning Status Second Last Alarm Info. Cu- 002Dh 002Eh mulative Ope. Time 8-84 M1 Series Standard Type User's Manual (I669)
  • Page 735 Third Last Alarm Info. Cumu- 0037h 0038h lative Ope. Time Third Last Alarm Info. Number 57BFh of Startups Third Last Alarm Info. Main 0034h Circuit DC Voltage Third Last Alarm Info. Internal 57C1h Air Temperature 8-85 M1 Series Standard Type User's Manual (I669)
  • Page 736 Terminal via Communication Third Last Alarm Info. Run- 57C8h ning Status 2 Third Last Alarm Info. Speed 57C9h Detection Third Last Alarm Info. Run- 57CAh ning Status 3 57DAh Output Current Monitor 8-86 M1 Series Standard Type User's Manual (I669)
  • Page 737 • Compensation values can be set for the frequency setting via communication at Set-point Factor Numerator via Communication (C89) and Set-point Factor Denominator via Communication (C90). Frequency setting C89: Set-point Factor Numerator via Communication Frequency reference = × via communications C90: Set-point Factor Denominator via Communication 8-87 M1 Series Standard Type User's Manual (I669)
  • Page 738 Support Tool Link Function command (support tools) Selection 3: Both numerical setting and terminal command use communications com- mand (support tools) Numerical setting means Frequency ref- erence, torque command, or torque bias command. 8-88 M1 Series Standard Type User's Manual (I669)
  • Page 739 Output Terminal [DO1] to [DO2] and [ROA, ROB] Function Selection or Output Terminal [AO] Function Selection to the register No. of the applicable Modbus communica- tion. (Refer to 8-9-2 Register List on page 8-36.) 8-89 M1 Series Standard Type User's Manual (I669)
  • Page 740 Bit9: --- Communication Data Termi- Bit8: RO nal [DO] Bit7: --- Bit6: --- Bit5: --- Bit4: --- Bit3: --- Bit2: --- Bit1: DO2 Bit0: DO1 Communication Data Termi- -32,768 to 32,767 nal [AO] 8-90 M1 Series Standard Type User's Manual (I669)
  • Page 741 Alarm Display and Remedies ................ 9-2 9-1-1 Alarm Display ....................9-2 9-1-2 Alarm Code List....................9-4 9-1-3 Minor Fault Code List ..................9-25 9-1-4 Other Display List ..................9-26 Troubleshooting ................... 9-28 M1 Series Standard Type User's Manual (I669)
  • Page 742 Item No. Cumulative running time Switching in approx. one second How to Reset a Trip State The inverter in a trip state can be reset in either of the following two methods. M1 Series Standard Type User's Manual (I669)
  • Page 743 Data Clear Processing for Com- when a communications error munications Error occurs 2: Clear the run command as- signed bit of function code S06 when a communications error occurs 3: Clear both data 1 and 2 above M1 Series Standard Type User's Manual (I669)
  • Page 744 → Lengthen deceleration time (parame- ters F08, E11, E13, E15, H56) → Review braking resistor selection, and increase braking capacity.   (Resetting of parameters F50, F51, F52 data is necessary) M1 Series Standard Type User's Manual (I669)
  • Page 745 (grounding conditions, control/main circuit rameter H193, strong wiring and installation). noise received from Additionally, perform the same checks as in   surrounds (4). → Board (including CPU) error, so contact OMRON. M1 Series Standard Type User's Manual (I669)
  • Page 746 (1) Strong noise re- Check measures against noise (grounding ceived from surrounds conditions, signal wiring and communication cable/main circuit wiring and installation CPU error   (Er3) methods, etc.). → Improve measures against noise. M1 Series Standard Type User's Manual (I669)
  • Page 747 H180 (brake control signal) time. (5) A RUN command Check the power recovery restart prevention (FW/REV signals are (USP) signal. ON) is input while the power recovery restart prevention (USP) signal is input M1 Series Standard Type User's Manual (I669)
  • Page 748 → Tune the motor while stopped (parame- during which the motor ter P04*=1). is rotated with the brake   → Release the brake then tune the motor applied (parameter (parameter P04*=2). P04*=2) performed M1 Series Standard Type User's Manual (I669)
  • Page 749 Check if this inverter is the network terminal ance is not set correctly device. → Set the RS-485 communications termi-   nating resistor selector switch (SW3/ SW2) correctly.   (If terminal, switch is ON) M1 Series Standard Type User's Manual (I669)
  • Page 750 80% or low- (6) The connection be- → Ensure a correct connection between tween the inverter and the inverter and motor.   the motor is missing phases 9-10 M1 Series Standard Type User's Manual (I669)
  • Page 751 (5) Strong noise re- Check measures against noise (grounding ceived from surrounds conditions, signal wiring and communication cable/main circuit wiring and installation   methods, etc.). → Implement measures against noise. 9-11 M1 Series Standard Type User's Manual (I669)
  • Page 752 Check Torque Limit 3 (E16) data. crease because of tor- → Change Torque Limit 3 (E16) to appro-   que limit operation priate value, or if torque limit operation is not necessary, set it to 300%. 9-12 M1 Series Standard Type User's Manual (I669)
  • Page 753 (2) A disconnection oc- → Press the key to reset. curred on the tool dur- (ErU) ing forced status changing of multifunc- tion output. 9-13 M1 Series Standard Type User's Manual (I669)
  • Page 754 Or 20 minutes elapse after the occur- Password can-   rence of the error. cellation error (LoK) If you have forgotten the password. → Set Data Initialization (H03) to 1 and execute parameter initialization. 9-14 M1 Series Standard Type User's Manual (I669)
  • Page 755 (with overcurrent protection drop in power supply function), and magnetic contactor are on. voltage due to inverter → Review the power supply transformer inrush current. capacity. 9-15 M1 Series Standard Type User's Manual (I669)
  • Page 756 → Lengthen the acceleration/deceleration   time (F07, F08, E10 to E15, H56). → Enable 1st Overload Protect Function Selection (F43) and torque limit (F40, F41, E16, E17). → Increase the inverter capacity. 9-16 M1 Series Standard Type User's Manual (I669)
  • Page 757 (E27) whose load is to be reduced. Al- ternatively, reduce the load before an overload occurs using the Overload early warning 2 Level (OL2) (E34). → Reduce the Carrier Frequency (F26). → Enable Overload Prevention Control (H70) 9-17 M1 Series Standard Type User's Manual (I669)
  • Page 758 (1) The ambient tem- Measure the ambient temperature. perature exceeds the Inverter internal → Reduce the inverter ambient tempera- inverter specification overheat ture such as by improving the air flow to (0H3) range the panel. 9-18 M1 Series Standard Type User's Manual (I669)
  • Page 759 An error is generated each time the power (0H6) sistor overheat supply has not been supply is turned OFF and then ON.   turned OFF and then → The inrush current protection circuit is ON frequently. damaged. Request repair. 9-19 M1 Series Standard Type User's Manual (I669)
  • Page 760 (During winter, the load may in- crease.) (5) 1st Manual Torque Check F09* data, and readjust so that this Boost Voltage (F09*) does not stall even if data is lowered.   too high → Adjust F09*. 9-20 M1 Series Standard Type User's Manual (I669)
  • Page 761 Output phase → Replace the motor. loss detection (3) Loose inverter out- Check if inverter output terminal screws are (0PL) put terminal connection loose.   → Tighten to the recommended tightening torque. 9-21 M1 Series Standard Type User's Manual (I669)
  • Page 762 When a phase advance capacitor is turned power supply ON/OFF or a thyristor converter operates on the same power supply system, a transient   abnormal surge may occur in input voltage. → Set a DC reactor. 9-22 M1 Series Standard Type User's Manual (I669)
  • Page 763 Charging circuit (1) The charging circuit Repair of the inverter is required.   malfunction (1.5 is damaged → Please contact OMRON. (PbF) kW min.) 9-23 M1 Series Standard Type User's Manual (I669)
  • Page 764 Parameters marked with * are for 1st control only. When using 2nd control, refer to 2nd Control Func- tion (SET) on page 5-52 and replace these values. 9-24 M1 Series Standard Type User's Manual (I669)
  • Page 765 (1) User password 1 or Cancel the alarm. cellation error 2 entered incorrectly 5 → Turn OFF the inverter power supply, times. then turn ON the power supply again. (LoK) Or 20 minutes elapse. 9-25 M1 Series Standard Type User's Manual (I669)
  • Page 766 Additionally, this is displayed at operation comple- tion of auto-tuning. During jogging operation Indicates that the inverter is in jogging operation status in the operation mode. 9-26 M1 Series Standard Type User's Manual (I669)
  • Page 767 Displays favorite registration status by lighting the Most significant dot display most significant digit dot during display of the main (Display example) menu parameters. Lit: Favorite registration complete Off: Favorite registration canceled 9-27 M1 Series Standard Type User's Manual (I669)
  • Page 768 (monitor mode: 3_02).) For the multi-step speed operation, set the fre- page quency to the multi-step speed reference 0 to 5-57 15 (C99, E109, C05 to C19). 9-28 M1 Series Standard Type User's Manual (I669)
  • Page 769 ERR LED lights and the alarm 5-49 determining the cause and taking counter- code is displayed) page measures based on the alarm code, restart the inverter. 9-29 M1 Series Standard Type User's Manual (I669)
  • Page 770 Decrease the acceleration time (F07/E10/E12/ page E14). 5-39 The multifunction input terminal is Turn OFF the terminal to which the function is page set to “10: J0G: (Jogging)” and allocated. 5-60 that terminal is ON. 9-30 M1 Series Standard Type User's Manual (I669)
  • Page 771 The motor ro- The operation direction based on Input the FW and RV terminals correctly. tates in reverse the FW and RV terminals is incor- page when the RUN rect. 5-25 key is pressed. 9-31 M1 Series Standard Type User's Manual (I669)
  • Page 772 Anti-regenerative Control Function Set Anti-regenerative Control Function Selec- key is disa- page Selection (H69) is enabled. tion (H69) to “0: (Disable),” or adjust the oper- 7-85 bled. ation level of the function. 9-32 M1 Series Standard Type User's Manual (I669)
  • Page 773 7-8-2 Anti-regenerative Control Function on 7-85 propriate. page 7-85. The inverter 24-VDC voltage is input to the Remove 24-VDC voltage from the PTC termi- trips with a ther- PTC terminal. nal. page mistor error 7-88 (OH4). 9-33 M1 Series Standard Type User's Manual (I669)
  • Page 774 1 less than the coil page or register No. 8-11 • page If the Modbus mapping function is in use, check if the function settings are correct 8-23 and, if necessary, make corrections. 9-34 M1 Series Standard Type User's Manual (I669)
  • Page 775 With at or lower than the Brake Set the frequency to a value exceeding the Control Brake-release Frequency Brake Control Brake-release Frequency (J69) page (J69) set frequency, the brake value. 6-72 does not release. 9-35 M1 Series Standard Type User's Manual (I669)
  • Page 776 • (3) Main power supply input termi- Repair or replace the main power supply in- page nal wiring disconnected put wiring or input equipment (molded case 2-15 circuit breaker, magnetic contactor, etc.) 9-36 M1 Series Standard Type User's Manual (I669)
  • Page 777 5-55 • Underbar and (1) SF1 and SF2 terminals are page Turn SF1 and SF2 ON. En display 7-69 • When FW/RV signals are ON, turn the page FW/RV signals OFF. 5-55 9-37 M1 Series Standard Type User's Manual (I669)
  • Page 778 9 Troubleshooting 9-38 M1 Series Standard Type User's Manual (I669)
  • Page 779 Daily Inspection ..................... 10-2 10-1-2 Cleaning ......................10-2 10-1-3 Periodic Inspection ..................10-2 10-1-4 Daily/Periodic Inspection Items ..............10-3 10-1-5 Megger Test....................10-6 10-1-6 Withstand Voltage Test.................. 10-7 10-1-7 I/O Voltage/Current/Electric Power Measurement Method......10-7 10-1 M1 Series Standard Type User's Manual (I669)
  • Page 780 Check these parts carefully and retighten them if necessary. • Check for corrosion or damage to conductors and insulators. • Measure the insulation resistance. • Check the cooling fan, smoothing capacitor and relay. 10-2 M1 Series Standard Type User's Manual (I669)
  • Page 781 Perform visual in- No faults al com- mation or dam- spection. ponents age. such as No deposition of Perform visual in- No faults the cas- dirt or dust spection. ing or cover 10-3 M1 Series Standard Type User's Manual (I669)
  • Page 782 Relay Check for chatter- Perform acoustic in- No faults ing sound during spection. operation. Check for rough Perform visual in- No faults contact surface. spection. 10-4 M1 Series Standard Type User's Manual (I669)
  • Page 783 Perform cleaning. Clean with rags. Meter Check indicated Check the indicated Specified value, Voltme- value. values on panel me- control value ter, am- ters. meter, etc. 10-5 M1 Series Standard Type User's Manual (I669)
  • Page 784 • For the inverter, do not perform a megger test on the control circuit. Perform it only on the main cir- cuit. • Use a tester (in a high resistance range) for a power-on test on the control circuit. Do not use a megger or buzzer.   10-6 M1 Series Standard Type User's Manual (I669)
  • Page 785 240 V, 50/60 Hz Power supply Moving-iron voltmeter 400-V class: 380 to Between L2/S and voltage or rectifier type volt- 480 V, 50/60 Hz L3/T (E meter Between L3/T and L1/R (E 10-7 M1 Series Standard Type User's Manual (I669)
  • Page 786 Note 2. The output waveform of the inverter has a margin of error, especially at low frequencies, because it was generated under PWM control. Note that many general-purpose testers may not be usable due to noise. 10-8 M1 Series Standard Type User's Manual (I669)
  • Page 787 600 V 0.1 A min. (200-V class) 1000 V 0.1 A min. (400-V class) Moving coil type Effective value of fundamental wave VAC 300 V (200-V class) VAC=1.1×VDC 600 V (400-V class) 10-9 M1 Series Standard Type User's Manual (I669)
  • Page 788 10 Maintenance and Inspection 10-10 M1 Series Standard Type User's Manual (I669)
  • Page 789 Smoothing Capacitor Life Curve ..............A-6 Life Alarm Output ..................A-9 Overview of Inverter Selection..............A-10 A-4-1 Motor Capacity Selection ................A-10 A-4-2 Inverter Capacity Selection ................A-13 A-4-3 Overview of Braking Resistor Selection ............A-14 M1 Series Standard Type User's Manual (I669)
  • Page 790 However, when using it side-by-side, the following derating is used in an ambient tempera- ture of 40°C for HHD/HND and in an ambient temperature of 30°C for HD/ND.  3G3M1-A2001/A2002/A2004/A2007/A2015/A2022/A2037 50°C HND(*1) Carrier frequency [kHz] *1. When using 3G3M1-A2022/A2037 at 50°C. M1 Series Standard Type User's Manual (I669)
  • Page 791 Appendix  3G3M1-A2055/A2075/A2110/A2150/A2185 Carrier frequency [kHz]  3G3M1-A4004/A4007/A4015/A4030/A4040/AB037 HND/HHD 50°C HND(*1) Carrier frequency [kHz] *1. When using 3G3M1-A4040 at 50°C. M1 Series Standard Type User's Manual (I669)
  • Page 792 Appendix  3G3M1-A4055/A4075/A4110/A4150/A4185 HND/HH Carrier frequency [kHz]  3G3M1-A4220 Carrier frequency [kHz] M1 Series Standard Type User's Manual (I669)
  • Page 793 Appendix  3G3M1-A4022 HND/HHD 50°C HND Carrier frequency [kHz]  3G3M1-AB001/AB002/AB004/AB007/AB015/AB022 50°C HND(*1) Carrier frequency [kHz] *1. When using 3G3M1-AB004/AB007/AB015/AB022 at 50°C. M1 Series Standard Type User's Manual (I669)
  • Page 794 Three-phase 200 V, 5.5 kW or higher Electrification for 24 hours a day, at load rate of 100% (HHD) and 80% (HND) Electrification for 24 hours a day, at load rate of 100% (HND) Capacitor life [Year] M1 Series Standard Type User's Manual (I669)
  • Page 795 80% (ND) Electrification for 24 hours a day, at load rate of 100% (HND/HD) Electrification for 24 hours a day, at load rate of 100% (ND) Capacitor life [Year] M1 Series Standard Type User's Manual (I669)
  • Page 796 However, if the inverter is used at a high ambient temperature or in a heavy loaded environment, such as at the over-rated current, its life will be significantly shortened. M1 Series Standard Type User's Manual (I669)
  • Page 797 It has a margin of error depending on your environment or operation conditions. For details, refer to 7-8-10 Capacitor Life Warning Signal (WAC) on page 7-96, 7-8-13 Cooling Fan Life Warning Signal (WAF) on page 7-99, and 7-8-14 Lifetime Alarm (LIFE) on page 7-100. M1 Series Standard Type User's Manual (I669)
  • Page 798 This method helps you select a motor by calculating the effective torque and maximum torque values required to achieve a certain pattern of operation for the application. It selects a motor that is optimal for a particular operation pattern. A-10 M1 Series Standard Type User's Manual (I669)
  • Page 799 J : Inertia of load-side gear [kg·m Z : Number of motor-side gear teeth Motor Z : Number of load-side gear teeth G : Gear ratio (Speed reduction ratio) = Z / Z Motor-side gear J A-11 M1 Series Standard Type User's Manual (I669)
  • Page 800 Z : Number of motor-side gear teeth Z : Number of load-side gear teeth Motor G : Gear ratio (Speed reduction ratio) = Z / Z • Calculation of combined torque and effective torque A-12 M1 Series Standard Type User's Manual (I669)
  • Page 801 Note The above calculation formulae assume that the maximum motor toque is 150% of the rated torque. A-4-2 Inverter Capacity Selection Select an inverter that can be used with the motor you selected based on the result of motor capacity selection. A-13 M1 Series Standard Type User's Manual (I669)
  • Page 802 Since these methods prolong the deceleration time, check that the selected method will not cause application problems.   • Enable the overvoltage suppression function during deceleration The overvoltage suppression function during deceleration is enabled by default. A-14 M1 Series Standard Type User's Manual (I669)
  • Page 803 When the usage rate of the braking resistor selected on the previous section exceeds 10% ED, or when an extremely large braking torque is required, use the method below to calculate a regenerative energy and make your selection. A-15 M1 Series Standard Type User's Manual (I669)
  • Page 804 : Deceleration time [s] For the average regenerative energy, calculate the time average by adding the regenerative energy for all periods in a cycle and dividing it by the cycle time, as shown below. A-16 M1 Series Standard Type User's Manual (I669)
  • Page 805 Note 2. Make allowance for the resistance capacity of the braking resistor. Select a braking resistor whose capacity is at least 20% larger than the calculated value. Otherwise, it may be overheated. A-17 M1 Series Standard Type User's Manual (I669)
  • Page 806 Appendix A-18 M1 Series Standard Type User's Manual (I669)
  • Page 808 Hoffman Estates, IL 60169 U.S.A. Tel: (31) 2356-81-300 Fax: (31) 2356-81-388 Tel: (1) 847-843-7900 Fax: (1) 847-843-7787 ©OMRON Corporation 2022-2023 All Rights Reserved. OMRON ASIA PACIFIC PTE. LTD. OMRON (CHINA) CO., LTD. In the interest of product improvement, 438B Alexandra Road, #08-01/02 Alexandra Room 2211, Bank of China Tower, specifications are subject to change without notice.

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