Toyota TERCEL 1985 Repair Manual page 316

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MANUAL TRANSAXLE — Manual Transmission
5.
INSPECT OIL CLEARANCE OF COUNTER FIFTH GEAR
Using a dial indicator, measure the oil clearance between
the gear and counter gear shaft with the needle roller
bearing installed.
Standard clearance:
Máximum clearance:
6.
INSPECT OIL CLEARANCE OF REVERSE IDLER GEAR
Using a dial indicator, measure the oil clearance between
the gear and reverse idle gear shaft.
Standard clearance:
Máximum clearance:
7.
INSPECT SYNCHRONIZER RINGS
(a)
(b)
Standard clearance:
Máximum clearance:
8.
INSPECT SHIFT FORKS AND HUB SLEEVES
Using a feeler gauge, measure the clearance between the
hub sleeve and shift fork.
Máximum clearance:
9.
INSPECT OIL PUMP
(a)
Shaft stroke:
0.009 — 0.055 mm
(0.0004 - 0.0022 in.)
0.06 mm (0.0024 in.)
0.055 - 0.092 mm
(0.0022 - 0.0036 in.)
0.06 mm (0.0024 in.)
Turn the ring and push it in to check the braking
action.
Measure the clearance between the synchronizer ring
back and the gear spline end.
5th and extra low gears
Others
1.0 mm (0.039 in.)
Check that the pump drive shaft slides smoothly in
the axial direction.
6.0 mm (0.236 in.)
MT-35
0.7 ~ 1 . 3 mm
(0.028 - 0.051 in.)
0.9 — 1.5 mm
(0.035 - 0.059 in.)
0.6 mm (0.024 in.)

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