Toyota TERCEL 1985 Repair Manual page 256

CH-12
CHARGING SYSTEM - Altemator (w/o IC Regulator)
3.
4.
(d) Place the two terminal insulators on the positive side
studs.
(e) Install the noise suppression condenser and four nuts
on the studs.
INSTALL DRIVE END FRAME, FAN AND PULLEY
(a) Mount the rotor in a soft jaw vise.
(b) Slide the following parts on the rotor shaft.
(1) Spacer ring
(2) Drive end frame
(3) Spacer collar
(4) Fan
(5) Pulley
(c) Install the spring washer and nut. Torque the nut.
Torque: 625 kg-cm (45 ft-lb, 61 Nm)
ASSEMBLE DRIVE END FRAME AND RECTIFIER END
FRAME
(a) Bend the rectifier lead wires back to clear the rotor.
(b) Using a curved tool, push the brushes in as far as
they will go and hold them in place by ¡nserting a stiff
wire through the access hole in the rectifier end
frame.
(c) Assemble the drive end frame and the rectifier end
frame by ¡nserting the rear bearing on the rotor shaft
into the rectifier end frame.
(d) Install the three through bolts.
(e) Remove the wire from the access hole.