Toyota TERCEL 1985 Repair Manual page 236

STARTING SYSTEM — Conventional Starter
3.
4.
5.
6.
PERFORMANCE TEST OF CONVENTIONAL
Terminal 50
Terminal C STARTER
1.
2.
INSTALL BRUSH HOLDER
(a) Place the brush holder over the armaute shaft.
(b) Using a piece of steel wire, hold the brush spring
back and install the brush in the brush holder. Insta 11
the four brushes.
INSTALL END FRAME
(a) Apply grease to the end frame bushing.
(b) Install the end frame on the armature shaft and
secure ¡t with the two through bolts.
INSTALL BEARING COVER
(a) Install the rubber, spring and lock píate.
(b) Using a feeler gauge, measure the armature thrust
clearance between the lock píate and end frame.
Thrust clearance: 0.05 — 0.60 mm
(0.0020 - 0.0236 in.)
(c) Install the bearing cover with the two screws.
INSTALL MAGNETIC SWITCH
Hook the magnetic switch stud underneath the drive lever
spring. Install the two nuts.
CAUTION: These tests must be performed within 3
to 5 seconds to avoid burning out the coil.
PERFORM PULL-IN TEST
(a) Disconnect the field coil lead from terminal C.
(b) Connect the battery to the magnetic switch as
shown. Check that the pinion gear moves outward.
If the pinion gear does not move, replace the magnetic
switch.
PERFORM HOLD-IN TEST
While still connected as above and with the pinion out,
disconnect the negative (-) lead from terminal C.
Check that the pinion gear remains out.
If the pinion gear retums inward, replace the magnetic
switch.
ST-9