Suzuki Wagon R Manual page 3991

7A5-14 MANUAL TRANSAXLE (Z12XEP ENGINE MODEL)
1. Transaxle case
2. Transmission end plate
3. Extension case cover
4. Differential cover
5. Differential assembly
6. Selector lever cover
7. Wear plate
8. 5th gear needle bearing
9. 5th speed gear
10. 5th gear synchronizer cone
11. 5th gear hub assembly
12. 5th gear selector fork
13. 5th gear selector slider
14. Snap ring
15. 5th gear selector fork bolt
16. Oil seal
: Apply grease 99000-25010 to oil seal lip.
17. Outer race
18. Oil level plug
19. Reverse lamp switch seal
20. Reverse lamp switch
21. Transaxle case gasket
22. Bearing plate case bolt
23. Extension case cover bolt (M7)
23-1. Extension case cover bolt (M8)
24. Differential bearing retaining ring
25. Differential bearing retaining ring seal
26. Retaining ring lock plate
27. Lock plate bolt
28. Differential cover bolt
29. Selector lever cover bolt
30. Cluster 5th speed gear
31. Pinion needle bearing
Selector Lever Assembly Removal and Instal-
lation
Removal
Remove selector lever bolt (1) and then selector lever assembly
(2).
Installation
Reverse removal procedure for installation noting the following.
• Do not reuse select lever cover gasket.
• Apply sealant to selector lever cover bolt.
Tighten cover bolt to specified torque.
"A": Locking compound 99000-85E00
Tightening torque
Selector lever cover bolt (a): 15 N·m (1.5 kg-m, 11.0 lb-ft)
5th Gears Removal and Installation
Removal
1) Remove extension case cover bolts and take off extension
case cover.
CAUTION:
Care should be taken not to distort extension case cover
when it is removed from left case.
32. Main shaft roller bearing
33. Cover gasket
34. Differential cover gasket
35. Breather plug
36. Cover gasket
37. Trust washer
22 N·m (2.2 kg-m, 16.0 lb-ft)
20 N·m (2.0 kg-m, 14.5 lb-ft)
15 N·m (1.5 kg-m, 11.0 lb-ft)
9 N·m (0.9 kg-m, 7.0 lb-ft)
18 N·m (1.8 kg-m, 13.0 lb-ft)
Tighten 4 N·m (0.4 kg-m), 45° and 135° by
the specified procedure.
Tighten 70 N·m (7.0 kg-m), 30° and 15° by
the specified procedure.
Tighten 4 N·m (0.4 kg-m) and 180° by the
specified procedure.
Do not reuse.
Apply transaxle oil.