Suzuki SY413 Service Manual page 1486

1. Vehicle body
2. Steering gear case
1. Steering joint lower cover
2. Steering joint upper cover
INSTALLATION
1) Mount steering gear case to body and tighten gear case mount
bolts to specified torque.
Tightening Torque
(a): 55 N·m (5.5 kg-m, 40.0 lb-ft)
3. Case mount bolt
4. Gear case bracket
2) Install tie rod ends to knuckles (R & L). Tighten each castle nut
1. Tie rod end
2. Knuckle
until holes for split pin align but within specified torque and then
3. Castle nut
4. Split pin bend split pin as shown.
Tightening Torque
(b): 35 – 55 N·m (3.5 – 5.5 kg-m, 25.5 – 39.5 lb-ft)
NOTE:
Removed split pin should be replaced with new one.
3) Be sure that steering wheel and brake discs (R & L) are all
1. Upper joint bolt
2. Lower joint bolt
straight ahead driving state and then insert steering lower joint
into steering pinion shaft.
4) Tighten steering shaft joint bolts to specified torque (Lower side
first and then upper side).
Tightening Torque
(c): 25 N·m (2.5 kg-m, 18.0 lb-ft)
5) Install steering shaft joint covers.
6) Put back floor mat as it was.
7) Install both wheels and tighten wheel nuts to specified torque.
3. Steering shaft
upper joint bolt
8) Lower hoist.
9) Check toe setting. Adjust as required (Refer to FRONT END
ALIGNMENT).
MANUAL RACK AND PINION 3B-5