MX-32
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MANUAL TRANSAXLE(C60l
INSPECTION
1.
INSPECT SYNCHRONIZER RING
Check for wear or damage.
(a)
Check the braking effect of the synchronizer ring. Turn the
(b)
synchronizer ring in one direction while pushing it to the
gear cone. Check that the ring locks.
If the braking effect is insufficient, apply a small amount of the
fine lapping compound between the synchronizer ring and gear
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
Check again the braking effect of the synchronizer ring.
(c)
Using a feeler gauge, measure the clearance between
(d)
the synchronizer ring back and gear spline end.
Minimum clearance:
3rd gear: 0.65 mm (0.0256 in.)
4th gear: 0.75 mm (0.0295 ln.)
If the clearance is less than the minimum, replace the synchro
nizer ring, and apply a small amount of the fine lapping com
pound on gear cone.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
INSPECT GEAR SHIFT FORK A N D HUB SLEEVE
2.
CLEARANCE
Using a feeler gauge, measure the clearance between the hub
sleeve and gear shift fork.
Maximum clearance: 0.35 mm {0.014 in.)
If the clearance exceeds the maximum, replace the gear shift
fork or hub sleeve.
INPUT SHAFT