Toyota Celica 2000 Manuals

Manuals and User Guides for Toyota Celica 2000. We have 4 Toyota Celica 2000 manuals available for free PDF download: Repair Manual, Owner's Manual, Operating Manual, Brochure & Specs

Toyota Celica 2000 Repair Manual (1152 pages)

Brand: Toyota | Category: Automobile | Size: 18.69 MB

System
2
Caution
3
Engine Mechanical
5
Inspection
6
Compression Inspection
8
Valve Clearance Adjustment
9
Inspect Valve Clearance
9
Adjust Valve Clearance
10
2ZZ-GE: Valve Shim Selection Chart (Intake)
15
2ZZ-GE: Valve Shim Selection Chart (Exhaust)
16
Reinstall Camshaft
17
Ignition Timing Inspection
18
Warm up Engine
18
Inspect Ignition Timing
18
Idle Speed Inspection
19
Install Conditions
19
Timing Chain Components
20
Remove Crankshaft Pulley
25
Remove Timing Chain Cover
25
Remove Timing Chain and Crankshaft Timing Sprocket
26
Inspect Timing Chain and Timing Sprockets
27
Inspect Chain Tensioner Slipper and Vibration Damper
27
Inspect Chain Tensioner
28
Replace Crankshaft Front Oil Seal
29
Install Valve Timing Controller Assembly and Camshaft Timing Sprocket
30
Install Chain Vibration Damper
31
Install Timing Chain and Crankshaft Timing Sprocket
31
Install Timing Chain Cover and Water Pump
33
Install Rh Engine Mounting Bracket
36
Install Crankshaft Position Sensor
37
Install Crankshaft Pulley
37
Install Chain Tensioner
37
Set Chain Tension
38
Check Valve Timing
38
Install Cylinder Head Cover
38
Install Rh Engine Mounting Insulator
40
Cylinder Head Components
41
Remove Exhaust Manifold
48
Disconnect Engine Wire from Cylinder Head
48
Remove Intake Manifold
48
Remove Cylinder Head
50
Remove Gasket Material
53
Clean Combustion Chambers
53
Clean Cylinder Head
53
Clean Valve Guide Bushings
54
Inspect for Flatness
54
Inspect for Cracks
54
Clean Valves
54
Inspect Valve Stems and Guide Bushings
55
Inspect Valves
55
Inspect and Clean Valve Seats
56
Inspect Valve Springs
57
Inspect Camshaft for Runout
58
Inspect Cam Lobes
59
Inspect Camshaft Journals
59
Inspect Camshaft Journal Clearance
60
Inspect Camshaft Thrust Clearance
61
Inspect Valve Timing Controller Assembly
61
Inspect Valve Lifters and Lifter Bores
62
Inspect Intake Manifold
63
Inspect Exhaust Manifold
63
Inspect Cylinder Head Bolts
63
Replace Valve Guide Bushings
64
Install Water Hose Unions
66
Install Valves
67
Install Valve Lifters
68
Install Oil Control Valve Housing
68
Place Cylinder Head on Cylinder Block
70
Install Cylinder Head Bolts
70
Install Camshafts
71
Install Intake Manifold
72
Connect Engine Wire to Cylinder Head
73
Install Exhaust Manifold
73
Engine Unit Components
75
Remove Air Cleaner Cap
79
Remove Air Cleaner Case
79
Remove Ecm Box
79
Disconnect Engine Wire from Engine
80
Compartment Relay Box
80
Disconnect Cruise Control Actuator
80
Disconnect Ajc Compressor
80
Disconnect Clutch Release Cylinder
81
Disconnect Ps Pump
82
Disconnect Ps Gear
82
Remove Suspension Member
82
Remove Rear Engine Mounting
83
Remove Engine and Transaxle Assembly
83
Installation
85
Assembly Engine and Transaxle
85
Install Engine and Transaxle Assembly in Vehicle
85
Install Rear Engine Mounting
85
Install Suspension Member
86
Install Stabilizer Bar Bracket
86
Install Exhaust Pipe
87
Connect Clutch Release Cylinder
87
Install Ajc Compressor
87
Install Cruise Control Actuator
88
Connect Engine Wire to Engine Compartment Relay Box
88
Install Ecm Box
88
Install Air Cleaner Case
89
Install Air Cleaner Cap
89
Cylinder Block Components
90
Remove Oil Dipstick and Guide
94
Remove Ventilation Case
94
Remove Oil Pan
95
Remove Oil Strainer
95
Remove Oil Strainer and Oil Pan Baffle
95
Check Connecting Rod Thrust Clearance
96
Remove Connecting Rod Caps and Check Oil Clearance
96
Remove Piston and Connecting Rod
98
Check Crankshaft Thrust Clearance
101
Check Fit between Piston and Piston Pin
102
Remove Piston Rings
102
Disconnect Connecting Rod from Piston
102
Clean Cylinder Block
103
Inspect Top Surface of Cylinder Block for Flatness
103
Inspect Cylinder Bore Diameter
103
Remove Cylinder Ridge
104
Clean Piston
104
Inspect Piston Oil Clearance
105
Inspect Piston Ring End Gap
106
Inspect Piston Pin Fit
106
Inspect Connecting Rod Alignment
106
Inspect Piston Pin Oil Clearance
107
Inspect Connecting Rod Bolts
108
Inspect Crankshaft for Circle Runout
108
Inspect Main Journals and Crank Pins
108
Replace Connecting Rod Bushings
109
Replace Crankshaft Rear Oil Seal
109
Assemble Piston and Connecting Rod
111
Install Piston Rings
112
Install Connecting Rod Bearings
112
Install Main Bearings
112
Install Thrust Washers
113
Install Oil Strainer
116
Install Oil Pan Baffle and Oil Strainer
116
Install Oil Pan
116
Install Engine Coolant Drain Union
117
Install Knock Sensor
117
Install Ventilation Case
118
Install Water Bypass Pipe
118
Install Oil Dipstick and Guide
118
Install Flywheel
118
Install Drive Plate
119
Exhaust System Components
120
Emission Control
122
Emission Control System Purpose
124
Parts Layout and Schematic Drawing Location
125
Drawing
126
Positive Crankcase
127
Ventilation (Pcv) System Inspection
127
Remove Pcv Valve
127
Inspect Pcv Valve Operation
127
Evaporative Emission (Evap) Control System Components
128
Inspect Fuel Tank Filler Pipe
129
Inspect Fuel Tank Cap
129
Inspect Evap System Line
129
Check Airtightness in Fuel Tank and Filler Pipe
131
Inspect Fuel Cutoff Valve and Fill Check Valve
131
Check Air Inlet Line
132
Remove Charcoal Canister Assembly
132
Inspect Charcoal Canister
132
Three-Way Catalytic Converter (Twc} System Inspection
134
Sfi
136
SFI System Precaution
138
Maintenance Precautions
138
Air Induction System
138
Electronic Control System
138
Fuel System
139
Fuel Pump On-Vehicle Inspection
143
Check Fuel Pump Operation
143
Check Fuel Pressure
143
Inspect Fuel Pump Resistance
146
Inspect Fuel Pump Operation
146
Fuel Pump Components
147
Remove Fuel Pump Assembly from Fuel Tank
148
Remove No. 1 Fuel Suction Support
149
Remove Vapor Pressure Sensor
149
Remove Fuel Pressure Regulator
149
Remove Fuel Pump
149
Install Fuel Pressure Regulator
150
Install Fuel Pump Assembly
151
Connect Fuel Tube
151
Install Floor Service Hole Cover
151
Fuel Pressure Regulator Components
152
Fuel Pressure Regulator Removal
153
Injector On-Vehicle Inspection
155
Check Operation Sound from each Injector
155
Inspect Injector Resistance
155
Install Wire Harness Protector Cover
155
Disconnect Fuel Tube
158
Remove Delivery Pipe and Injectors
158
Inspect Injector Inspection
159
Inspect Leakage
160
Install Injectors and Delivery Pipes
161
Fuel Tank and Line Precaution
163
Fuel Tank and Line Components
164
Inspect Fuel Tank and Line
165
Mass Air Flow (Maf) Meter Components
166
Remove Air Flow Meter
167
Inspect Maf Meter Resistance
168
Inspect Maf Meter Operation
168
Install Air Flow Meter
169
Throttle Body On-Vehicle Inspection
170
Inspect Throttle Body
170
Inspect Throttle Position Sensor
170
Throttle Body Components
171
Remove Throttle Body
173
Inspect Throttle Valve
175
Install Throttle Body
176
Idle Air Control Valve On-Vehicle Inspection
177
INSPECT Lac VALVE OPERATION
177
Inspect Iac Valve Operation
181
Camshaft Timing Oil Control Valve
183
Inspect Oil Control Valve Resistance
183
Remove Camshaft Timing Oil Control Valve
186
Remove 2 Camshaft Timing Oil Control Valves
186
Inspect Camshaft Oil Control Valve Operation
187
EFI Main Relay Inspection
189
Inspect Efi Main Relay Continuity
189
Inspect Efi Main Relay Operation
189
Circuit Opening Relay Inspection
190
Inspect Circuit Opening Relay Continuity
190
Inspect Circuit Opening Relay Operation
190
VSV for Intake Air Control Valve Components
191
VSV for Evaporative Emission (Evap) Components
193
Inspect Vsv for Open Circuit
194
Inspect Vsv for Ground
194
Inspect Vsv Operation
194
Vsv for Canister Closed Valve {CCV) Components
195
Vsv for Pressure Switching Valve Components
197
Engine Coolant Temperature (Ect) Sensor Components
199
Inspect Ect Sensor Resistance
200
Vapor Pressure Sensor Components
201
Inspect Power Source Voltage of Vapor Pressure Sensor
202
Inspect Power Output of Vapor Pressure Sensor
202
Knock Sensor Components
203
Remove Knock Sensor
205
Inspect Knock Sensor
205
Heated Oxygen Sensor Components
206
Inspect Heater Resistance of Heated Oxygen Sensor
207
Engine Control Module (Ecm) Components
208
Fuel Cut Rpm Inspection
210
Inspect Fuel Cut off Rpm
210
Cooling
212
Coolant Inspection
214
Coolant Replacement
215
Drain Engine Coolant
215
Fill Engine Coolant
215
Water Pump Components
217
Remove Water Pump
218
Inspect Water Pump
219
Install Water Pump
220
Thermostat Components
221
Thermostat Removal
222
Inspect Thermostat
223
Place Thermostat in Cylinder Block
224
Radiator On-Vehicle Cleaning
225
Remove Reservoir Cap
226
Inspect Reservoir Cap
226
Inspect Cooling System for Leaks
227
Remove Engine Coolant Reservoir
230
Remove Radiator Assembly
230
Remove Drain Plug
231
Assemble Sst
231
Uncaulk Lock Plates
231
Remove Tanks and 0-Rings
231
Inspect Lock Plate for Damage
232
Radiator Reassembly
233
Install Oil Cooler to Lower Tank
233
Install New O-Rings and Tanks
233
Caulk Lock Plate
234
Install Drain Plug
234
Inspect for Water Leaks
235
Install Radiator Assembly
236
Install Engine Coolant Reservoir
236
Electric Cooling Fan On-Vehicle Inspection
237
Check Cooling Fan Operation with Low Temperature
237
Check Cooling Fan Operation with High Temperature
237
Inspect Cooling Fans
237
Electric Cooling Fan Components
238
Electric Cooling Fan Removal
240
Install Fan Motor(S)
242
Install Fan(S)
242
Install Cooling Fan
243
Install Radiator Upper Support
243
Cooling Fan Relay Inspection
244
Inspect No. 1 Cooling Fan Relay
244
Inspect No. 2 Cooling Fan Relay
244
Inspect No. 3 Cooling Fan Relay
245
Lubrication
246
Oil and Filter Inspection
248
Check Engine Oil Quality
248
Check Oil Pressure
248
Remove Center Engine under Cover
250
Replace Oil Filter
250
Refill with Engine Oil
250
Oil Pump Components
252
Oil Pump Removal
256
Oil Pump Disassembly
257
Inspect Oil Jet
258
Inspect Relief Valve
258
Inspect Rotor Side Clearance
258
Inspect Rotor Tip Clearance
258
Install Drive and Driven Rotors
259
Install Relief Valve
259
Install Oil Pump
260
Oil Nozzle (2ZZ-GE) Components
261
Inspect Relief Valve (Oil Nozzle)
263
Install Oil Nozzle (with Relief Valve)
264
Ignition
266
Ignition System On-Vehicle Inspection
268
Recommended Spark Plug
270
Inspect Camshaft Position Sensor
271
Ignition Coil Components
272
Remove Ignition Coils (with Igniter) from Spark Plugs
273
Camshaft Position Sensor Components
275
Camshaft Position Sensor Removal
276
Remove Camshaft Position Sensor
276
Camshaft Position Sensor Installation
277
Crankshaft Position Sensor Components
278
Remove Crankshaft Position Sensor
280
Starting
284
Starting System On-Vehicle Inspection
286
Starter Components
287
Starter Removal
289
Starter Disassembly
290
Remove Steel Ball
291
Starter Inspection
292
Inspect Armature Coil Commutator for Open Circuit
292
Inspect Commutator Circle Runout
292
Inspect Commutator Diameter
292
Inspect Field Frame (Field Coil) for Open Circuit
293
Inspect Field Frame (Field Coil) Ground
293
Inspect Brush Length
293
Inspect Brush Spring Load
293
Inspect Brush Holder Insulation
294
Inspect Gear Teeth
294
Inspect Clutch
294
Starter Replacement
295
Inspect Bearing
295
Replace Bearings
295
Remove Magnetic Switch End Cover
295
Install Armature to Magnetic Switch Assembly
298
Insert Steel Ball into Clutch Shaft Hole
298
Install Starter Housing, Clutch Assembly and Gears
298
Install Field Frame
299
Install Brush Holder
299
Install End Cover
299
Install New Dust Protector
299
Do Pull-In Test
300
Do Hold-In Test
300
Inspect Clutch Pinion Gear Return
300
Do No-Load Performance Test
300
Install Starter
301
Starter Relay Inspection
302
Inspect Starter Relay Continuity
302
Charging
304
Charging System
306
Check Battery Electrolyte Level
307
Check Battery Specific Gravity
307
Check Battery Voltage
307
Check Battery Terminals, Fusible Link and Fuses
307
Inspect Drive Belt
308
Visually Check Generator Wiring and Listen for Abnormal Noises
308
Inspect Discharge Warning Light Circuit
308
Inspect Charging Circuit Without Load
309
Inspect Charging Circuit with Load
309
Generator Components
310
Generator Removal
312
Remove Drive Belt
312
Remove Generator
312
Generator Disassembly
313
Remove Rear End Cover
313
Remove Brush Holder and Voltage Regulator
313
Remove Rectifier Holder
313
Remove Rectifier End Frame
314
Generator Inspection
315
Inspect Exposed Brush Length
316
Inspect Positive Rectifier Holder
316
Inspect Negative Rectifier Holder
316
Inspect Front Bearing
316
Inspect Rear Bearing
317
Install Rotor to Drive End Frame
319
Install Rectifier End Frame
319
Install Pulley
319
Install Rectifier Holder
320
Install Voltage Regulator and Brush Holder
321
Install Rear End Cover
321
Install Generator
322
Clutch
324
Clutch Troubleshooting
326
Problem Symptoms Table
326
Clutch Pedal Inspection
327
Check Pedal Height
327
Check Pedal Free Play and Push Rod Play
327
Check Clutch Release Point
327
Check Clutch Start System
328
Inspect Clutch Start Switch Continuity
328
Clutch Master Cylinder Components
329
Disconnect Reservoir Hose
330
Disconnect Clutch Line
330
Clutch Master Cylinder
330
Remove Inlet Union
331
Remove Boot from Cylinder
331
Remove Push Rod
331
Install Push Rod
332
Install Inlet Union
332
Connect Clutch Line
333
Connect Reservoir Hose
333
Clutch Release Cylinder Components
334
Remove Release Cylinder
335
Remove Boot Ano Push Rod
336
Remove Piston and Spring
336
Install Bleeder Plug
337
Release Cylinder Installation
338
Clutch Unit Components
339
Clutch Unit Removal
340
Remove Clutch Cover and Disc
340
Clutch Unit Inspection
341
Inspect Clutch Disc for Wear or Damage
341
Inspect Clutch Disc Runout
341
Inspect Flywheel Runout
341
Clutch Unit Installation
342
Install Clutch Disc and Clutch Cover on Flywheel
342
Manual Transaxle (C56)
344
Table of Contents
344
Manual Transaxle (C56) Troubleshooting
346
Manual Transaxle Unit Components
347
Manual Transaxle Unit Removal
349
Remove Hood
349
Disconnect Control Cable
349
Disconnect Ground Cable
349
Remove Starter
350
Remove Control Cable Bracket
350
Attach Engine Sling Device to Engine Hanger
350
Remove Engine Left Mounting Bracket
351
Drain Transaxle Oil
351
Remove Front Sub-Frame and Lower Suspension Arm
352
Remove Engine Rear Mounting Insulator and Bracket
352
Remove 4 Transaxle Lower Side Mounting Bolts
352
Manual Transaxle Unit Installation
353
Manual Transaxle Assembly Components
354
Manual Transaxle Assembly Disassembly
357
Remove Vehicle Speed Sensor
357
Remove Control Shaft Assembly
357
Remove Selecting Bellcrank Assembly
357
Remove Control Shift Lever and Dust Boot
358
Remove Transmission Case Cover
358
Remove Lock Ball Assembly and Control Shaft Cover
359
Remove Lock Nut
359
Inspect 5Th Gear Thrust Clearance
360
Inspect 5Th Gear Radial Clearance
360
Remove No. 3 Clutch Hub and 5Th Gear
361
Remove 5Th Driven Gear
361
Remove Rear Bearing Retainer
362
Remove Bearing Snap Ring
362
Remove Lock Ball Assembly
362
Remove Transmission Case
363
Remove Oil Receiver Pipe
363
Remove Reverse Shift Arm Bracket
363
Manual Transaxle Assembly Inspection
366
Inspect 5Th Gear Synchronizer Ring
366
Inspect Gear Shift Fork and Hub Sleeve Clearance
366
Install Transaxle Case Receiver
368
Manual Transaxle Assembly Reassembly
370
Input Shaft Components
371
Input Shaft Disassembly
372
Inspect 3Rd and 4Th Gears Thrust Clearance
372
Input Shaft Inspection
374
Inspect Synchronizer Ring
374
Input Shaft Reassembly
376
Install Snap Ring
377
Inspect 3Rd Gear Thrust Clearance
377
Output Shaft Components
379
Output Shaft Disassembly
380
Remove Snap Ring
381
Remove Front Bearing Inner Race
382
Disassemble Reverse Gear Assembly
382
Output Shaft Inspection
383
Inspect 1St Gear Synchronizer Ring
383
Inspect 2Nd Gear Synchronizer Ring
383
Inspect Gear Shift Fork and Reverse Gear Clearance
384
Inspect Output Shaft
384
Output Shaft Reassembly
385
Install Front Bearing Inner Race
385
Assemble Reverse Gear Assembly
385
Inspect 1St Gear Thrust Clearance
387
Install Output Gear Spacer, 4Th Driven Gear and Rear Radial Ball Bearing
388
Shift and Select Lever Shaft Components
389
Differential Case Components
390
Differential Case Disassembly
391
Remove Ring Gear
391
Inspect Side Gear Backlash
391
Disassemble Differential Case
391
Differential Case Reassembly
394
Assemble Differential Case
394
Install Tapered Roller Bearing
394
Install Ring Gear on Differential Case
395
Inspect Differential Tapered Roller Bearing Preload
395
Shift Lever and Control Cable Components
397
Manual Transaxle (C60)
400
Manual Transaxle (C60) Troubleshooting
402
Manual Transaxle (C60) Components
403
Manual Transaxle (C60) Removal
405
Manual Transaxle (C60) Assembly Components
410
Manual Transaxle (C60) Disassembly
413
Manual Transaxle (C60) Assembly Inspection
425
Manual Transaxle (C60) Assembly Reassembly
429
Manual Transaxle (C60) Input Shaft
430
Manual Transaxle (C60) Assembly Output Shaft
438
Manual Transaxle (C60) Shift and Select Lever Shaft
448
Manual Transaxle (C60) Differential Case
449
Manual Transaxle (C60) Reverse Shift Warning Buzzer System
456
Shift Lever and Control Cable
458
Automatic Transaxle (U240E)
462
Automatic Transaxle (U240E) System Precaution
464
Automatic Transaxle (U240E) Operation
465
Automatic Transaxle (U240E) Vehicle Speed Sensor
466
Speed Sensor
467
Atf Temperature Sensor On-Vehicle Repair
469
Park/Neutral Position (Pnp) Switch On-Vehicle Repair
471
Valve Body Assembly On-Vehicle Repair
473
Shift Lock System Components
478
Inspect Shift Lock Control Unit Assembly
479
Floor Shift Assembly Components
480
Shift Assembly Disassembly
486
Automatic Transaxle Unit Components
493
Automatic Transaxle Unit Removal
494
Automatic Transaxle Unit Installation
498
Transaxle Installation
498
Torque Converter Clutch and Drive Plate Inspection
499
Inspect One-Way Clutch
499
Measure Drive Plate Runout and Inspect Ring Gear
499
Measure Torque Converter Clutch Sleeve Runout
499
Automatic Transaxle (U341 E)
502
Automatic Transaxle (U341 E) System Precaution
504
Automatic Transaxle (U341 E) Operation
505
Automatic Transaxle (U341 E) Vehicle Speed Sensor
506
Input Turbin Speed Sensor On-Vehicle Repair
507
Remove Valve Body
513
Install Check Valve and Spring
514
Install Valve Body
514
Install Atf Temperature Sensor
514
Differential Oil Seal On-Vehicle Repair
516
Floor Shift Assembly
519
Remove Key Interlock Cable
523
Remove 0/D Main Switch Terminal
525
Remove Shift Lever Knob Sub-Assembly
525
Remove Upper Position Indicator Housing
525
Remove Lower Position Indicator Housing
525
Install Floor Shift Assembly
530
Install Key Interlock Cable
530
Suspension and Axle
542
Suspension and Axle Troubleshooting
544
Tire and Wheel Inspection
545
Inspect Tire
545
Rotating Tires
545
Inspect Wheel Balance
546
Check Wheel Bearing Looseness
546
Front Wheel Alignment Inspection
547
Measure Vehicle Height
547
Inspect Camber, Caster and Steering Axis Inclination
547
Adjust Camber
548
Inspect Toe-In
549
Adjust Toe-In
549
Inspect Wheel Angle
550
Rear Wheel Alignment Inspection
551
Adjust Camber and Toe-In
551
How to Read Adjustment Chart (Example)
552
Front Axle Hub Components
554
Remove Lower Ball Joint
557
Remove Axle Hub
557
Remove Dust Cover
557
Remove Bearing from Steering Knuckle
557
Front Wheel Hub Bolt Replacement
560
Install Hub Bolt
560
Front Drive Shaft Components
561
Remove Drive Shaft Lock Nut
563
Disconnect Tie Rod End from Steering Knuckle
563
Disconnect Lower Ball Joint from Lower Suspension Arm
564
Disconnect Drive Shaft from Axle Hub
564
Remove Drive Shaft
564
Disassemble Drive Shaft
566
Disassemble Inboard Joint Shaft
567
Reassemble Inboard Joint Shaft
569
Reassemble Drive Shaft
570
Front Shock Absorber Components
576
Front Shock Absorber Removal
577
Disconnect Stabilizer Bar Link
577
Front Shock Absorber Disassembly
578
Remove Coil Spring
578
Front Shock Absorber Inspection
579
Inspect Shock Absorber
579
Front Shock Absorber Disposal
580
Drill Hole to Discharge Gas from Cylinder
580
Front Shock Absorber Reassembly
581
Install Coil Spring
581
Front Lower Suspension Arm Components
584
Front Lower Suspension Arm Removal
585
Front Lower Ball Joint Components
589
Front Lower Ball Joint Removal
590
Front Lower Ball Joint Inspection
591
Inspect Lower Ball Joint for Rotation Condition
591
Front Lower Ball Joint Installation
592
Install Lower Ball Joint
592
Front Stabilizer Bar Components
593
Front Stabilizer Bar Removal
594
Remove Stabilizer Bar Links
594
Remove Stabilizer Bar
594
Front Stabilizer Bar Inspection
595
Inspect Stabilizer Bar Link Ball Joint for Rotation Condition
595
Front Stabilizer Bar Installation
596
Rear Axle Carrier Components
597
Rear Axle Carrier Removal
598
Check Bearing Backlash and Axle Hub Deviation
598
Remove Rear Axle Hub
598
Disconnect Upper Support Suspension Arm
599
Remove Rear Axle Carrier
599
Rear Axle Carrier Disassembly
600
Remove Abs Speed Sensor
600
Rear Axle Carrier Reassembly
601
Install New Abs Speed Sensor
601
Rear Axle Carrier Installation
602
Rear Wheel Hub Bolt Replacement
603
Rear Shock Absorber Components
604
Rear Shock Absorber Removal
605
Rear Shock Absorber Disassembly
606
Rear Shock Absorber Inspection
607
Rear Shock Absorber Disposal
608
Rear Shock Absorber Reassembly
609
Rear Shock Absorber Installation
610
Rear Upper Suspension Arm Components
611
Rear Upper Suspension Arm Removal
612
Rear Upper Suspension Arm Installation
613
Rear Lower Suspension Arm Components
614
Rear Lower Suspension Arm Removal
615
Rear Stabilizer Bar Components
618
Rear Stabilizer Bar Removal
619
Rear Stabilizer Bar Inspection
620
Rear Stabilizer Bar Installation
621
Brake
622
Brake System Precaution
624
Brake System Troubleshooting
625
Brake Fluid Bleeding
627
Bleed Master Cylinder
627
Bleed Brake Line
627
Brake Pedal On-Vehicle Inspection
629
Check Pedal Freeplay
629
Brake Pedal Components
630
Parking Brake Lever On-Vehicle Inspection
631
Check Parking Brake Lever Travel
631
Brake Master Cylinder Components
632
Brake Master Cylinder Removal
633
Disconnect Brake Line
633
Remove Master Cylinder
633
Remove Reservoir
634
Brake Master Cylinder Installation
635
Brake Booster Assembly On-Vehicle Inspection
636
Air Tightness Check
636
Brake Booster Assembly Components
637
Brake Booster Assembly Removal
638
Brake Booster Assembly Installation
639
Install Brake Booster
639
Front Brake Pad Components
640
Front Brake Pad Replacement
641
Inspect Pad Lining Thickness
641
Lift up Caliper
641
Install New Pads
641
Install Caliper
642
Front Brake Caliper Components
643
Front Brake Caliper Removal
645
Remove Front Wheel
645
Disconnect Flexible Hose
645
Remove Caliper
645
Front Brake Caliper Disassembly
646
Remove Set Ring and Cylinder Boot
646
Remove Piston
646
Remove Sliding Pins and Dust Boots
646
Front Brake Caliper Inspection
647
Measure Pad Lining Thickness
647
Measure Disc Thickness
647
Measure Disc Runout
647
Front Brake Caliper Reassembly
649
Front Brake Caliper Installation
650
Rear Drum Brake Components
651
Rear Drum Brake Removal
652
Inspect Shoe Lining Thickness
652
Remove Brake Drum
652
Remove Front Shoe
652
Remove Parking Brake Lever
653
Remove Wheel Cylinder
653
Disassemble Wheel Cylinder
653
Rear Drum Brake Inspection
654
Inspect Disassembled Parts
654
Measure Brake Shoe Lining Thickness
654
Measure Brake Drum Inside Diameter
654
Rear Drum Brake Installation
655
Check Operation of Automatic Adjusting Mechanism
655
Check Clearance between Brake Shoes and Drum
655
Rear Brake Pad Components
656
Rear Brake Pad Replacement
657
Rear Brake Caliper Components
659
Rear Brake Caliper Removal
660
Remove Piston Seal from Cylinder
661
Parking Brake Components
665
Remove Rear Wheel
666
Remove Disc
666
Remove Front Shoe and Adjuster
666
Remove Rear Shoe
667
Remove Parking Brake Shoe Lever
667
Measure Disc Inside Diameter
668
Adjust Parking Brake Shoe Clearance
669
Settling Parking Brake Shoes and Disc
669
Proportioning Valve (P Valve) On-Vehicle Inspection
670
ABS Actuator On-Vehicle Inspection
671
Push Motor Switch
674
Components
675
Front Speed Sensor Components
678
Disconnect Speed Sensor Connector
679
Remove Speed Sensor
679
Rear Speed Sensor Components
681
Rear Speed Sensor Removal
682
Rear Speed Sensor Installation
684
Steering
686
Steering System Precaution
688
Steering System Troubleshooting
689
Drive Belt Inspection
690
Power Steering Fluid Bleeding
691
Power Steering Fluid Inspection
692
Check Fluid Level
692
Check Steering Fluid Pressure
693
Steering Wheel Inspection
695
Check Steering Wheel Freeplay
695
Check Steering Effort
695
Tilt Steering Column Components
696
Tilt Steering Column Removal
698
Remove Steering Wheel Pad
698
Remove Steering Wheel
698
Remove Transmission Shift Switch Assembly from Steering Wheel
700
Remove Column Upper Bracket and Column Upper Clamp
701
Remove Bracket Spacer and 2 No. 1 Support Collars
701
Remove Main Shaft Bushing
702
Remove Main Shaft Assembly
702
Inspect Steering Lock Operation
703
Steering Reassembly
704
Install Main Shaft Assembly
704
Install Main Shaft Bushing
704
Install Break Away Bracket and Tilt Lever
704
Install 2 No. 1 Support Collars and Bracket Spacer
705
Install Column Upper Bracket and Column Upper Clamp
705
Install Transmission Shift Switch Assembly to Steering Wheel
706
Install Transmission Shift Switch Assembly and Speed Control Main Switch Assembly to Steering Wheel
706
Connect No. 2 Intermediate Shaft Assembly
707
Center Spiral Cable
708
Install Steering Wheel
708
Install Steering Wheel Pad
708
Power Steering Vane Pump Components
709
Power Steering Vane Pump Removal
711
Power Steering Vane Pump Disassembly
712
Power Steering Vane Pump Inspection
713
Inspect Flow Control Valve
714
Inspect Spring
715
Power Steering Vane Pump Replacement
716
Power Steering Vane Pump Reassembly
717
Install Side Plate
717
Install Cam Ring
717
Install Vane Pump Rotor
717
Power Steering Vane Pump Installation
719
Install Ps Vane Pump Assembly
719
Connect Pressure Feed Tube
719
Install Drive Belt
719
Power Steering Gear Components
720
Power Steering Gear Removal
723
Power Steering Gear Disassembly
726

Toyota Celica 2000 Operating Manual (255 pages)

Brand: Toyota | Category: Automobile | Size: 2.57 MB

Table of Contents

5
- Instrument Panel Overview
  2
- Instrument Cluster Overview
  4
- Keys
  8
- Side Doors
  8
- Power Windows
  14
- Back Door
  16
- Hood
  17
- Fuel Tank Cap
  18
- Electric Moon Roof
  19
1 4 Section -

75
- Headlights and Turn Signals
  76
- Emergency Flashers
  78
- Instrument Panel Light Control
  78
- Front Fog Lights
  79
- Interior Light
  79
- Luggage Compartment Light
  81
- Windshield Wipers and Washer
  81
- Rear Window Wiper and Washer
  82
- Rear Window Defogger
  83
1 5 Section -

85
- Engine Coolant Temperature Gauge
  86
- Fuel Gauge
  86
- Tachometer
  87
- Odometer and Two Trip Meters
  88
- Service Reminder Indicators and Warning Buzzers
  88
- Discharge Warning Light
  90
- Driver's Seat Belt Reminder Light
  90
- Low Oil Pressure Warning Light
  90
- Low Fuel Level Warning Light
  91
- Malfunction Indicator Lamp
  91
- Open Door Warning Light
  92
- SRS Warning Light
  92
1 6 Section -

93
- Ignition Switch with Steering Lock
  94
- Automatic Transmission
  95
- Manual Transmission
  105
- Parking Brake
  106
- Cruise Control
  107
1 8 Section -

123
- Controls
  124
- Air Flow Selector Settings
  127
- Operating Tips
  127
- Instrument Panel Vents
  129
1 9 Section -

131
- Cigarette Lighter and Ashtray
  132
- Clock
  132
- Auxiliary Boxes
  133
- Glove Box
  133
- Cup Holders
  134
- Grocery Bag Hooks
  135
- Luggage Cover
  135
- Tie- down Hooks
  135
- Floor Mat
  136
2 Section

137
- Break- in Period
  138
- Fuel
  138
- Fuel Pump Shut off System
  140
- Operation in Foreign Countries
  140
- Three- Way Catalytic Converter
  140
- Engine Exhaust Cautions
  141
- Facts about Engine Oil Consumption
  142
- Brake System
  143
- Iridium- Tipped Spark Plugs
  143
- Brake Pad Wear Limit Indicators
  146
- Luggage Stowage Precautions
  147
- Your Toyota's Identification
  147
- Suspension and Chassis
  149
- Theft Prevention Labels
  149
- Types of Tires
  149

Toyota Celica 2000 Owner's Manual (255 pages)

Brand: Toyota | Category: Automobile | Size: 2.67 MB

1 2 Section -

7
- Instrument Panel Overview
  2
- Instrument Cluster Overview
  4
- Indicator Symbols on the Instrument Panel
  5
- Table of Contents
  7
- Keys
  8
- Side Doors
  8
- Power Windows
  14
- Back Door
  16
- Hood
  17
- Fuel Tank Cap
  18
- Electric Moon Roof
  19
- Operation of Instruments and
  22
1 4 Section -

75
- Headlights and Turn Signals
  76
- Emergency Flashers
  78
- Instrument Panel Light Control
  78
- Front Fog Lights
  79
- Interior Light
  79
- Luggage Compartment Light
  81
- Windshield Wipers and Washer
  81
- Rear Window Wiper and Washer
  82
- Rear Window Defogger
  83
1 5 Section -

85
- Engine Coolant Temperature Gauge
  86
- Fuel Gauge
  86
- Tachometer
  87
- Odometer and Two Trip Meters
  88
- Service Reminder Indicators and Warning Buzzers
  88
1 6 Section -

93
- Ignition Switch with Steering Lock
  94
- Automatic Transmission
  95
- Manual Transmission
  105
- Parking Brake
  106
- Cruise Control
  107
1 8 Section -

123
- Controls
  124
- Air Flow Selector Settings
  127
- Operating Tips
  127
- Instrument Panel Vents
  129
1 9 Section -

131
- Cigarette Lighter and Ashtray
  132
- Clock
  132
- Auxiliary Boxes
  133
- Glove Box
  133
- Cup Holders
  134
- Grocery Bag Hooks
  135
- Luggage Cover
  135
- Tie- down Hooks
  135
- Floor Mat
  136

Toyota Celica 2000 Brochure & Specs (4 pages)

Toyota Celica

Brand: Toyota | Category: Automobile | Size: 0.55 MB

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Toyota Celica 2000 Owner's Manual (255 pages)

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