Fronius MagicWave 1700 Manuals

Manuals and User Guides for Fronius MagicWave 1700. We have 4 Fronius MagicWave 1700 manuals available for free PDF download: Operating Instructions Manual

Fronius MagicWave 1700 Operating Instructions Manual (287 pages)

Digital TIG Power Source

Brand: Fronius | Category: Welding System | Size: 5 MB

Deutsch

17
- Table of Contents
  17
- Allgemeines
  20
- Prinzip
  20
- WIG-DC-Schweißen
  22
- Stabelektroden-Schweißen
  22
- Mindestausstattung für den Schweißbetrieb
  22
- WIG-AC-Schweißen
  22
- Allgemeines
  22
- Systemkomponenten
  23
- Allgemeines
  23
- Übersicht
  23
- Bedienpaneel
  24
- Übersicht
  24
- Allgemeines
  25
- Bedienpaneel Magicwave 1700 / 2200
  29
- Bedienpaneel Transtig 2200
  34
- Anschlüsse, Schalter und Systemerweiterungen
  35
- Stromquelle
  35
- Kühlgerät
  36
- Schweißbrenner Jobmaster TIG
  36
- Aufstellbestimmungen
  38
- Netzanschluß
  38
- Sicherheit
  38
- Bestimmungsgemässe Verwendung
  38
- Vor der Inbetriebnahme
  38
- Stromquelle in Betrieb Nehmen
  39
- Allgemeines
  39
- Kühlgerät am Fahrwagenboden Montieren
  39
- Kühlgerät mit Stromquelle Verbinden
  40
- Schutzgasflasche Anschließen
  40
- Schweißbrenner Anschließen
  41
- Verbindung zu Werkstück Herstellen
  41
- Kühlgerät Entlüften
  42
- Kühlgerät in Betrieb Nehmen
  42
- WIG-Betriebsarten
  43
- Allgemeines
  43
- Symbolik und Erklärung
  43
- 2-Takt
  44
- Punktieren
  45
- 4-Takt
  46
- Sonder 4-Takt: Variante 1
  48
- WIG-Schweißen
  49
- Sicherheit
  49
- Vorbereiten
  49
- Betriebsart Anwählen
  50
- Verfahren Anwählen (Magicwave 1700 /2200)
  50
- Schutzgasmenge Einstellen
  52
- Zünden des Lichtbogens - Allgemeines
  52
- HF-Zünden
  52
- Heftfunktion
  56
- WIG-Pulsen
  56
- Stabelektroden-Schweißen
  58
- Sicherheit
  58
- Vorbereiten
  58
- Betriebsart Anwählen
  58
- Funktion Hot-Start
  59
- Funktion Eln - Kennlinien-Auswahl
  61
- Weiterführende Erklärungen zur Funktion Eln -Kennlinien-Auswahl
  61
- Funktion Anti-Stick
  62
- Abkürzungen
  63
- Allgemeines
  63
- Job-Betrieb
  63
- Job Speichern
  64
- Job Kopieren
  64
- Job Löschen
  65
- Job Abrufen
  66
- Das Setup-Menü
  67
- Übersicht
  67
- Speichern und Aussteigen
  68
- Setup-Parameter Anwählen und Ändern
  68
- Ebene 1: Setup-Parameter Schutzgas
  68
- Einsteigen
  68
- Allgemeines
  68
- Das Setup-Menü: Ebene 1
  68
- Verfügbare Setup-Parameter
  70
- Ebene 1: Setup-Parameter WIG
  70
- Einsteigen
  70
- Setup-Parameter Anwählen und Ändern
  70
- Speichern und Aussteigen
  70
- Allgemeines
  73
- Verfügbare Setup-Parameter
  73
- Ebene 1: Setup-Parameter Ac/Polwenden
  73
- Einsteigen
  74
- Setup-Parameter Anwählen und Ändern
  74
- Speichern und Aussteigen
  74
- Verfügbare Setup-Parameter
  74
- Ebene 1: Setup-Parameter Stabelektrode
  74
- Das Setup-Menü: Ebene 2
  75
- Aussteigen und Speichern
  76
- Verfügbare Setup-Parameter
  76
- Ebene 2: Setup-Parameter WIG
  76
- Setup-Parameter Anwählen und Ändern
  76
- Einsteigen
  76
- Parameter 2Nd Anwählen
  76
- Ebene 2: Setup-Parameter Ac/Polwenden
  79
- Aussteigen und Speichern
  80
- Verfügbare Setup-Parameter
  80
- Ebene 2: Setup-Parameter Stabelektrode
  80
- Setup-Parameter Anwählen und Ändern
  80
- Einsteigen
  80
- Parameter 2Nd Anwählen
  80
- Schweißkreiswiderstand R Anzeigen
  82
- Allgemeines
  82
- Schweißkreiswiderstand R Ermitteln
  83
- Schweißkreisinduktivität L Anzeigen
  83
- Allgemeines
  83
- Schweißkreisinduktivität L Ermitteln
  83
- Anzeige Software-Version
  84
- Tastensperre
  84
- Sonderfunktionen
  84
- Fehlerdiagnose und -Behebung
  85
- Angezeigte Service-Codes
  86
- Stromquelle TT2200 / MW1700/2200
  87
- Pflege und Wartung
  89
- Vor Öffnen der Stromquelle
  89
- Wartung Kühlgerät
  90
- Technische Daten
  91
- Kühlgerät FK2200
  92
- Verwendete Begriffe und Abkürzungen
  93
- Begriffe und Abkürzungen
  94
English

109
- General Remarks
  112
- Machine Concept
  113
- General Remarks
  114
- Minimum Equipment Needed for Welding
  114
- Rod Electrode (MMA) Welding
  114
- TIG-AC Welding
  114
- TIG-DC Welding
  114
- General Remarks
  115
- Overview
  115
- System Components
  115
- Control Panel
  116
- General Remarks
  117
- Magicwave 1700/ 2200 Control Panel
  117
- Transtig 2200 Control Panel
  124
- Connections, Switches and System Add-Ons
  127
- Power Source
  127
- Cooling Unit
  128
- Jobmaster TIG Welding Torch
  128
- Before Putting the Power Source into Service
  130
- Machine Set-Up Regulations
  130
- Mains Connection
  130
- Safety
  130
- Utilisation for Intended Purpose Only
  130
- General Remarks
  131
- Mounting the Cooling Unit on the Floor of the Trolley
  131
- Putting the Power Source into Service
  131
- Connecting up the Gas Cylinder
  132
- Linking up the Power Source to the Cooling Unit
  132
- Establishing a Connection to the Workpiece
  133
- Mounting the Welding Torch
  133
- Filling the Cooling Unit
  134
- Putting the Cooling Unit into Service
  134
- Venting the Cooling Unit
  134
- General Remarks
  135
- Symbols and Their Explanations
  135
- TIG Operating Modes
  135
- Spot Welding
  137
- 4-Step
  138
- Special 4-Step: Variant 1
  140
- Safety
  141
- TIG Welding
  141
- Tooling up
  141
- Selecting the Operating Mode
  142
- Selecting the Process (Magic Wave 1700 / 2200)
  142
- Arc Ignition - Generalremarks
  144
- HF Ignition
  144
- Setting the Shielding-Gas Flow Rate
  144
- TIG Pulsing
  148
- Tacking Function
  149
- Rod Electrode (MMA) Welding
  150
- Tooling up
  150
- Eln" Characteristic-Selection Function
  153
- Anti-Stick Function
  154
- General Remarks
  155
- Job Mode
  155
- Copying a Job
  156
- Saving a Job
  156
- Deleting a Job
  157
- Retrieving a Job
  158
- The Set-Up Menu
  159
- Accessing
  160
- General Remarks
  160
- Level 1: Shielding-Gas Set-Up Parameters
  160
- Saving and Exiting
  160
- Selecting and Altering the Set-Up Parameter
  160
- The Set-Up Menu: Level 1
  160
- Accessing
  162
- Available Set-Up Parameters
  162
- Level 1: TIG Set-Up Parameters
  162
- Saving and Exiting
  162
- Selecting and Altering the Set-Up Parameter
  162
- Accessing
  165
- Available Set-Up Parameters
  165
- General Remarks
  165
- Level 1: AC / Polarity Reversal Set-Up Parameters
  165
- Saving and Exiting
  165
- Selecting and Altering the Set-Up Parameter
  165
- Accessing
  166
- Available Set-Up Parameters
  166
- Level 1: Rod-Electrode Set-Up Parameters
  166
- Saving and Exiting
  166
- Selecting and Altering the Set-Up Parameter
  166
- Accessing
  168
- Exiting and Saving
  168
- Level 2: TIG Set-Up Parameters
  168
- Select "Parameter 2Nd
  168
- Selecting and Altering the Set-Up Parameter
  168
- Level 2: AC / Polarity Reversal Set-Up Parameters
  171
- Available Set-Up Parameters
  174
- Indicating the Welding Circuit Resistance "R
  174
- General Remarks
  175
- Indicating the Welding Circuit Inductivity L
  175
- Measuring the Welding Circuit Inductivity L
  175
- Measuring the Welding Circuit Resistance "R
  175
- Indicating the Software Version
  176
- Keylock
  176
- Special Functions
  176
- Troubleshooting
  177
- Displayed Service Codes
  178
- TT2200 / MW1700/2200 Power Source
  179
- Before Opening up the Power Source
  181
- Care and Maintenance
  181
- Maintenance of Water-Cooled Welding Torches
  181
- Maintenance of Cooling Unit
  182
- Technical Data
  183
- FK2200 Cooling Unit
  184
- Terms and Abbreviations Used
  185
Français

201
- Généralités
  204
- Equipement Minimum Pour Le Soudage
  206
- Généralités
  206
- Soudage TIG-DC
  206
- Soudage WIG-AC
  206
- Soudage À L'électrode en Baguette
  206
- Aperçu
  207
- Composantes du Système
  207
- Généralités
  207
- Panneau de Commande
  208
- Panneau de Commande Transtig 2200
  218
- Raccords, Commutateurs Et Extensions Système
  219
- Source de Courant
  219
- Chalumeau Jobmaster TIG
  220
- Unité de Refroidissement
  220
- Avant la Mise en Service
  222
- Conditions de Mise en Place
  222
- Emploi Conforme
  222
- Raccordement Au Réseau
  222
- Sécurité
  222
- Mise en Service de la Source de Courant
  223
- Montage de L'unité de Refroidissement Sur Le Fond du Chariot
  223
- Raccordement de la Bonbonne de Gaz Protecteur
  224
- Relier L'unité de Refroidissement À la Source de Courant
  224
- Mise en Service de L'unité de Refroidissement
  226
- Purge de L'unité de Refroidissement
  226
- Modes de Service TIG
  227
- Symboles Et Explications
  227
- Temps
  228
- Temps Avec Abaissement Intermédiaire
  231
- Préparatifs
  233
- Soudage TIG
  233
- Sécurité
  233
- Sélection du Mode de Service
  234
- Sélection du ProcéDé (Magicwave 1700/2200)
  234
- Formation de Calotte (Magicwave 1700 /2200)
  235
- Amorçage HF
  236
- Mode Pulsé TIG
  240
- Soudage À L'électrode en Baguette
  242
- Fonction Anti-Stick
  246
- Mode de Service Tâches
  247
- Copier Une Tâche
  248
- Menu Setup
  251
- Accès
  252
- Enregistrer Et Quitter
  252
- Menu Setup: Niveau 1
  252
- Niveau 1: Paramètres Setup Gaz Protecteur
  252
- Sélectionner Et Modifier Les Paramètres Setup
  252
- Accès
  254
- Enregistrer Et Quitter
  254
- Niveau 1: Paramètres Setup TIG
  254
- Paramètres Setup Disponibles
  254
- Sélection Et Modification des Paramètres Setup
  254
- Enregistrer Et Quitter
  257
- Niveau 1: Paramètres Setup Ac/Inversion de Pôles
  257
- Paramètres Setup Disponibles
  257
- Sélectionner Et Modifier Les Paramètres Setup
  257
- Accès
  258
- Enregistrer Et Quitter
  258
- Niveau 1: Paramètres Setup Électrode en Baguette
  258
- Paramètres Setup Disponibles
  258
- Sélection Et Modification des Paramètres Setup
  258
- Menu Setup: Niveau 2
  259
- Accès
  260
- Enregistrer Et Quitter
  260
- Niveau 2: Paramètres Setup TIG
  260
- Paramètres Setup Disponibles
  260
- Sélection du Paramètre 2Nd
  260
- Sélection Et Modification du Paramètre Setup
  260
- Niveau 2: Paramètres Setup Ac/Inversion des Pôles
  263
- Accès
  264
- Quitter Et Enregistrer
  264
- Sélection du Paramètre 2Nd
  264
- Sélection Et Modification des Paramètres Setup
  264
- Affichage de la Résistance du Circuit de Soudage R
  266
- Détermination de la Résistance du Circuit de Soudage
  266
- Affichage de la Résistance du Circuit de Soudage L
  267
- Détermination de L'inductance du Circuit de Soudage L
  267
- Affichage de la Version de Logiciel
  268
- Blocage des Touches
  268
- Fonctions Spéciales
  268
- Diagnostic Et Élimination des Pannes
  269
- Codes de Service Affichés
  270
- Source de Courant TT2200 / MW1700/2200
  271
- Entretien Et Maintenance
  273
- Maintenance de L'unité de Refroidissement
  274
- Spécifications Techniques
  275
- Tension Spéciale
  275
- Termes Et Abréviations Employés
  277
- Liste de Pièces de Rechange
  279
- Schéma des Connections
  279

Fronius MagicWave 1700 Operating Instructions Manual (140 pages)

TIG Power Source

Brand: Fronius | Category: Welding System | Size: 10 MB

Table of Contents
5
Safety Rules
9
- Explanation of Safety Symbols
  9
- General
  9
- Proper Use
  10
- Environmental Conditions
  10
- Obligations of the Operator
  10
- Obligations of Personnel
  11
- Mains Connection
  11
- Protecting Yourself and Others
  11
- Noise Emission Values
  12
- Danger from Toxic Gases and Vapours
  12
- Danger from Flying Sparks
  13
- Risks from Mains Current and Welding Current
  13
- Meandering Welding Currents
  14
- EMC Device Classifications
  14
- EMC Measures
  15
- EMF Measures
  15
- Specific Hazards
  15
- Factors Affecting Welding Results
  17
- Danger from Shielding Gas Cylinders
  17
- Safety Measures at the Installation Location and During Transport
  17
- Safety Measures in Normal Operation
  18
- Commissioning, Maintenance and Repair
  19
- Safety Inspection
  19
- Disposal
  19
- Safety Symbols
  20
- Data Protection
  20
- Copyright
  20
General Information

21
- General
  23
  - Device Concept
    23
  - Functional Principle
    24
  - Field of Application
    24
  - Warning Notices on the Device
    25
- System Components
  26
  - General
    26
  - Overview
    26
Control Elements and Connections

27
- Description of the Control Panels
  29
  - General
    29
  - Safety
    29
  - Overview
    29
- Magicwave Control Panel
  30
- Transtig Control Panel
  34
- Key Combinations - Special Functions
  38
  - General
    38
  - Displaying the Software Version, Operating Time and Coolant Flow
    38
- Connections, Switches and Mechanical Components
  39
  - Magicwave1700 / 2200
    39
  - Magicwave2500 / 3000
    40
  - Magicwave4000 / 5000
    41
  - Transtig 2200
    42
  - Transtig2500 / 3000
    43
  - Transtig4000 / 5000
    44
Installation and Commissioning

45
- Minimum Equipment Needed for Welding Task
  47
  - General
    47
  - TIG AC Welding
    47
  - TIG DC Welding
    47
  - MMA Welding
    47
- Before Installation and Commissioning
  48
  - Safety
    48
  - Utilisation for Intended Purpose
    48
  - Setup Regulations
    48
  - Mains Connection
    48
  - Generator-Powered Operation (MW 1700 / 2200, TT2200)
    49
- Connecting up the Mains Cable on US Power Sources
  50
  - General
    50
  - Stipulated Mains Cables and Strain-Relief Devices
    50
  - Safety
    50
  - Connecting the Mains Cable
    50
  - Replacing the Strain-Relief Device
    51
- Start-Up
  53
  - Safety
    53
  - Remarks on the Cooling Unit
    53
  - General
    53
  - Connecting the Gas Cylinder
    53
  - Establishing a Ground (Earth) Connection to the Workpiece
    54
  - Connecting the Welding Torch
    54
Welding

55
- TIG Modes
  57
  - Safety
    57
  - Symbols and Their Explanations
    57
  - 2-Step Mode
    58
  - Special 4-Step Mode: Variant 4
    59
- Cap Shaping and Cap Overloading
  60
  - Cap Shaping
    60
- TIG Welding
  61
  - Safety
    61
  - Welding Parameters
    61
  - Preparation
    62
  - TIG Welding
    62
- Igniting the Arc
  64
  - General
    64
  - Igniting the Arc Using High Frequency(HF Ignition)
    64
  - Touchdown Ignition
    65
  - End of Welding
    66
- Special Functions and Options
  67
  - Arc Break Watchdog Function
    67
  - Ignition Time-Out Function
    67
  - Tacking Function
    67
- MMA Welding
  69
  - Safety
    69
  - Preparation
    69
  - Manual Metal Arc Welding
    69
  - Hotstart Function
    70
  - Anti-Stick Function
    71
Setup Settings

73
Troubleshooting and Maintenance

87
- Troubleshooting
  89
  - General
    89
  - Safety
    89
  - Displayed Service Codes
    89
  - Power Source - Troubleshooting
    92
- Care, Maintenance and Disposal
  94
  - General
    94
  - Safety
    94
  - At Every Start-Up
    94
  - Every 2 Months
    94
  - Every 6 Months
    94
  - Disposal
    95
Appendix

97
- Technical Data
  99
  - Special Voltages
    99
  - Magicwave1700 / 2200
    99
  - Magicwave2500 / 3000
    100
  - Magicwave 2500 / 3000 MV
    100
  - Magicwave4000 / 5000
    101
  - Magicwave 4000 / 5000 MV
    102
  - Transtig 2200
    103
  - Transtig2500 / 3000
    104
  - Transtig 2500 / 3000 MV
    105
  - Transtig4000 / 5000
    106
  - Transtig 4000 / 5000 MV
    107
  - Explanation of Footnotes
    107
- Terms and Abbreviations Used
  108
  - General
    108
  - Terms and Abbreviations a - F
    108
  - Terms and Abbreviations G - H
    108
  - Terms and Abbreviations I - U
    109
Spare Parts and Circuit Diagrams

111

Fronius MagicWave 1700 Operating Instructions Manual (124 pages)

Brand: Fronius | Category: Welding System | Size: 3 MB

Welding Parameters in the Rod Electrode Setup Menu - Level
2
Table of Contents
3
Special 4-Step Mode: Variant
4
Safety Rules
7
Explanation of Safety Notices
7
General
7
Proper Use
8
Environmental Conditions
8
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
9
Protecting Yourself and Others
9
Noise Emission Values
10
Danger from Toxic Gases and Vapours
10
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
11
Meandering Welding Currents
12
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Specific Hazards
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
15
Safety Measures at the Installation Location and During Transport
15
Safety Measures in Normal Operation
16
Commissioning, Maintenance and Repair
16
Safety Inspection
17
Disposal
17
Safety Symbols
17
Data Protection
17
Copyright
18
General Information
19
General
21
Device Concept
21
Functional Principle
22
Application Areas
22
Warning Notices on the Device
23
System Components
24
General
24
Overview
24
Control Elements and Connections
25
Description of the Control Panels
27
General
27
Safety
27
Overview
28
Magicwave Control Panel
29
Transtig Control Panel
34
Key Combinations - Special Functions
38
General
38
Displaying the Software Version, Operating Time and Coolant Flow
38
Connections, Switches and Mechanical Components
39
Magicwave1700 / 2200
39
Magicwave2500 / 3000
40
Magicwave4000 / 5000
41
Transtig 2200
42
Transtig2500 / 3000
43
Transtig4000 / 5000
44
Installation and Commissioning
45
Minimum Equipment Needed for Welding Task
47
General
47
TIG AC Welding
47
TIG DC Welding
47
MMA Welding
47
Before Installation and Commissioning
48
Safety
48
Utilisation for Intended Purpose
48
Setup Regulations
48
Mains Connection
48
Generator-Powered Operation (MW 1700 / 2200, TT 2200)
49
Connecting up the Mains Cable on US Power Sources
50
General
50
Stipulated Mains Cables and Strain-Relief Devices
50
Safety
50
Connecting the Mains Cable
50
Replacing the Strain-Relief Device
52
Start-Up
53
Safety
53
Remarks on the Cooling Unit
53
General
53
Connecting the Gas Cylinder
53
Establishing a Ground (Earth) Connection to the Workpiece
54
Connecting the Welding Torch
54
Welding
55
TIG Modes
57
Safety
57
Symbols and Their Explanations
57
2-Step Mode
58
Cap Shaping and Cap Overloading
60
Cap-Shaping
60
TIG Welding
61
Safety
61
Welding Parameters
61
Preparation
62
TIG Welding
62
Igniting the Arc
64
General
64
Igniting the Arc Using High Frequency(HF Ignition)
64
Touchdown Ignition
65
End of Welding
66
Special Functions and Options
67
Arc Break Watchdog Function
67
Ignition Time-Out Function
67
Tacking Function
67
MMA Welding
69
Safety
69
Preparation
69
Hotstart Function
71
Anti-Stick Function
71
Setup Settings
73
The Setup Menu
75
General
75
Overview
75
Shielding Gas Setup Menu
76
General
76
Opening the Protective Gas Shield Set-Up Menu
76
Changing Welding Parameters
76
Exiting the Set-Up Menu
76
Welding Parameters in the Protective Gas Shield Set-Up Menu
76
TIG Setup Menu
78
Opening the TIG Set-Up Menu
78
Changing Welding Parameters
78
Exiting the Set-Up Menu
78
Rod Electrode Setup Menu
82
Open the Rod Electrode Set-Up Menu
82
Changing Welding Parameters
82
Exiting the Set-Up Menu
82
Welding Parameters in the Rod Electrode Set-Up Menu
82
Rod Electrode Setup Menu: Level 2
84
Opening the Rod Electrode Set-Up Menu Level
84
Changing Welding Parameters
84
Exiting the Rod Electrode Set-Up Menu - Level
84
Troubleshooting and Maintenance
87
Troubleshooting
89
General
89
Safety
89
Displayed Service Codes
89
Power Source - Troubleshooting
92
Care, Maintenance and Disposal
94
General
94
Safety
94
At Every Start-Up
94
Every 2 Months
94
Every 6 Months
95
Disposal
95
Appendix
97
Average Consumption Values During Welding
99
Average Wire Electrode Consumption During MIG/MAG Welding
99
Average Shielding Gas Consumption During MIG/MAG Welding
99
Average Shielding Gas Consumption During TIG Welding
99
Technical Data
100
Special Voltages
100
Overview with Critical Raw Materials, Year of Production of the Device
100
Magicwave 1700
100
Magicwave 2200
101
Magicwave 2500
102
Magicwave 3000
103
Magicwave 2500 MV
104
Magicwave 3000 MV
105
Magicwave 4000
106
Magicwave 5000
107
Magicwave 4000 MV
108
Magicwave 5000 MV
109
Transtig 2200
111
Transtig 2500
112
Transtig 3000
113
Transtig 2500 MV
114
Transtig 3000 MV
116
Transtig 4000
117
Transtig 5000
118
Transtig 4000 MV
119
Transtig 5000 MV
120
Explanation of Footnotes
121
Terms and Abbreviations Used
122
General
122
Terms and Abbreviations a - F
122
Terms and Abbreviations G - H
122
Terms and Abbreviations I - U
123

Fronius MagicWave 1700 Operating Instructions Manual (112 pages)

TIG

Brand: Fronius | Category: Portable Generator | Size: 15 MB

Table of Contents
3
Safety Rules
7
- Explanation of Safety Notices
  7
- General
  7
- Proper Use
  7
- Environmental Conditions
  8
- Obligations of the Operator
  8
- Obligations of Personnel
  8
- Mains Connection
  8
- Protecting Yourself and Others
  9
- Noise Emission Values
  9
- Danger from Toxic Gases and Vapours
  10
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  10
- Meandering Welding Currents
  11
- EMC Device Classifications
  12
- EMC Measures
  12
- EMF Measures
  13
- Specific Hazards
  13
- Requirement for the Shielding Gas
  14
- Danger from Shielding Gas Cylinders
  14
- Danger from Escaping Shielding Gas
  14
- Safety Measures at the Installation Location and During Transport
  15
- Safety Measures in Normal Operation
  15
- Commissioning, Maintenance and Repair
  16
- Safety Inspection
  16
- Disposal
  16
- Safety Symbols
  17
- Data Protection
  17
- Copyright
  17
General Information

19
- General
  21
  - Device Concept
    21
  - Functional Principle
    22
  - Application Areas
    22
  - Warning Notices on the Device
    23
- System Components
  24
  - General
    24
  - Overview
    24
Control Elements and Connections

25
- Description of the Control Panels
  27
  - General
    27
  - Safety
    27
  - Overview
    28
- Magicwave Control Panel
  29
- Transtig Control Panel
  33
- Key Combinations - Special Functions
  37
  - General
    37
  - Displaying the Software Version, Operating Time and Coolant Flow
    37
- Connections, Switches and Mechanical Components
  38
  - Magicwave1700 / 2200
    38
  - Magicwave2500 / 3000
    39
  - Magicwave4000 / 5000
    40
  - Transtig 2200
    41
  - Transtig2500 / 3000
    42
  - Transtig4000 / 5000
    43
Installation and Commissioning

45
- Minimum Equipment Needed for Welding Task
  47
  - General
    47
  - TIG AC Welding
    47
  - TIG DC Welding
    47
  - MMA Welding
    47
- Before Installation and Commissioning
  48
  - Safety
    48
  - Utilisation for Intended Purpose
    48
  - Setup Regulations
    48
  - Mains Connection
    48
  - Generator-Powered Operation (MW 1700 / 2200, TT2200)
    49
- Connecting up the Mains Cable on US Power Sources
  50
  - General
    50
  - Stipulated Mains Cables and Strain-Relief Devices
    50
  - Safety
    50
  - Connecting the Mains Cable
    50
  - Replacing the Strain-Relief Device
    51
- Start-Up
  53
  - Safety
    53
  - Remarks on the Cooling Unit
    53
  - General
    53
  - Connecting the Gas Cylinder
    53
  - Establishing a Ground (Earth) Connection to the Workpiece
    54
  - Connecting the Welding Torch
    54
Welding

55
- TIG Modes
  57
  - Safety
    57
  - Symbols and Their Explanations
    57
- Cap Shaping and Cap Overloading
  63
  - Cap-Shaping
    63
- TIG Welding
  64
  - Safety
    64
  - Welding Parameters
    64
  - Preparation
    65
  - TIG Welding
    65
- Igniting the Arc
  67
  - General
    67
  - Igniting the Arc Using High Frequency(HF Ignition)
    67
  - Touchdown Ignition
    68
  - End of Welding
    69
- Special Functions and Options
  70
  - Arc Break Watchdog Function
    70
  - Ignition Time-Out Function
    70
  - Tacking Function
    70
- MMA Welding
  72
  - Safety
    72
  - Preparation
    72
  - Hotstart Function
    73
  - Anti-Stick Function
    74
- 2 Step Mode
  
  58
- 4 Step Mode
  
  60
  - Special 4-Step Mode: Variant 4
    62
Setup Settings

75
Troubleshooting and Maintenance

89
- Troubleshooting
  91
  - General
    91
  - Safety
    91
  - Displayed Service Codes
    91
  - Power Source - Troubleshooting
    94
- Care, Maintenance and Disposal
  96
  - General
    96
  - Safety
    96
  - At Every Start-Up
    96
  - Every 2 Months
    96
  - Every 6 Months
    97
  - Disposal
    97
Appendix

99
- Technical Data
  101
  - Special Voltages
    101
  - Magicwave1700 / 2200
    101
  - Magicwave2500 / 3000
    102
  - Magicwave 2500 / 3000 MV
    102
  - Magicwave4000 / 5000
    103
  - Magicwave 4000 / 5000 MV
    104
  - Transtig 800 / 2200
    105
  - Transtig2500 / 3000
    106
  - Transtig 2500 / 3000 MV
    107
  - Transtig4000 / 5000
    108
  - Transtig 4000 / 5000 MV
    109
  - Explanation of Footnotes
    109
- Terms and Abbreviations Used
  110
  - General
    110
  - Terms and Abbreviations a - F
    110
  - Terms and Abbreviations G - H
    110
  - Terms and Abbreviations I - U
    111

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Appendix

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