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OKIDATA OL600e Service Manual

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Summary of Contents for OKIDATA OL600e

  • Page 1 Thank You for purchasing this Factory Service Manual on EBAY from PCTECHINFO! Click Here for more Factory Service Manuals for other Computer and Printer / Copier Manufacturers from PCTECHINFO!
  • Page 2 OL600e/610e/610e-PS/OL610e-S Service Manual P/N 59271602 All specifications are subject to change without notice.
  • Page 3 Disclaimer This document may not be reproduced without the written permission of Okidata Training and Publications. Every effort has been made to ensure the accuracy of the information ocntained in this training course. Okidata is not responsible for errors beyond its control.

  • Page 4: Table Of Contents

    1.5.3 Warning/Caution Markings ..............1 - 10 OPERATION DESCRIPTION................... 2 - 1 OL600e Block Diagram (Figure 2-1) ........... 2 - 2 OL610e Block Diagram (Figure 2-2) ........... 2 - 3 OL610e/PS Block Diagram (Figure 2-3) ..........2 - 4 OL610e/S Block Diagram ..............2 - 5 Control Board ....................
  • Page 5 3.3.12 Transfer Roller ..................3 - 18 3.3.13 Fusing Unit Assembly ................. 3 - 19 3.3.14 Fusing Pressure Roller ................ 3 - 20 3.3.15 Sensor Plate (Inlet)................3 - 21 3.3.16 Toner Sensor (Adhesion) ..............3 - 22 Table of Contents OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 6 System Maintenance Menu—OL610e/PS ..........4 - 1 4.1.3 Engine Maintenance Menu—OL610e/PS ..........4 - 2 4.1.4. DOS Operator Panel—OL600e, OL610e ..........4 - 2 Settings Tab ................... 4 - 2 Service Tab .................... 4 - 2 Adjustment When Replacing a Part ..............4 - 3 4.2.1...
  • Page 7 Diagram of Engine Maintenance Menu (Figure C-2) ......C - 7 C.1.4 Factory User Setting Operation ............C - 8 C.2. DOS Software Operating Panel—OL600e & OL610e ........C - 9 C.2.1 Settings Tab ..................C - 9 C.2.2 Service Tab ..................C - 10 APPENDIX D: MULTI-PURPOSE FEEDER ..............
  • Page 8 LCD Status Message List ..............E - 14 E.5. CONNECTION DIAGRAM ................E - 16 E.5.1 Interconnection Diagram ..............E - 16 E.5.2 PCB Layout..................E - 17 E.6. PARTS LIST ....................E - 18 Table of Contents OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 9 This page was intentionally left blank. Table of Contents OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 10: Configuration

    Sensor PCB * High-Capacity Second Paper Feeder Main Control PCB (See Note) * Multi-Purpose Feeder (See Note) * : Optional OL610e/PS : PS Board with RAM OL600e/610e : *RAM Board Figure 1-1 Configuration 1 - 1 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 11 This page was intentionally left blank. Configuration 1 - 2 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 12: Printer Configuration

    Toner cartridge (consumables) Stacker cover assy Fusing unit Image drum unit (consumable) PS Board (OL610e/PS) Main Control PCB • LQ5C: OL600e • LQ6C: OL610e and OL610e/PS Power supply board Figure 1-2 Configuration 1 - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 13: Optional Configuration

    Optional Configuration The options shown below are available for use with the printer. These are available separately from the printer unit. 1MB Memory Expansion Board (OL600e/610e) SIMM (Single In-line Memory Module) Legal/Universal Paper Cassette Legal/Universal cassette Cassette cover Configuration 1 - 4...
  • Page 14 High Capacity Second Paper Feeder Multi-Purpose Feeder Configuration 1 - 5 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 15: Specifications

    (6) Printing Speed First print: 25 seconds Continuous print: 6 pages/minute for letter size paper Warm-up time: 60 seconds [at room temperature 77 degrees Fahrenheit (25 degrees Celsius) and rated voltage (120 VAC)] Configuration 1 - 6 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 16 (7) Paper Feeding Method Automatic feed or manual feed (8) Paper Delivery Method Face down/face up (9) Resolution OL600e: 300 x 300 dots/inch OL600e (Hiper-W driver), OL610e, OL610e/PS: 600 x 600 dots/inch (10) Power Input 120 VAC +5.5%, –15% (ODA) 230 VAC +15%, –15% (ODA)

  • Page 17: Safety Standards

    Safety Standards 1.5.1 Certification Label The safety certification label is affixed to the printer at the location shown below. Configuration 1 - 8 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 18: Warning Labels

    1.5.2 Warning Labels The warning labels are affixed to the sections that may cause bodily injury. Follow the instructions on warning labels during maintenance. Configuration 1 - 9 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 19: Warning/Caution Markings

    Il se peut que les circuits soient sous tension une fois que les fusibles ont été rerirés. SPANISH Las circuitos pueden estar activos una vez que se hayan abierio los fusibles. PORTUGUESE Os circuitos podem estar energizados após os fusiveis se queimarem. Configuration 1 - 10 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 20: Operation Description

    The data is printed on the paper by means of the electrophotographic process mechanism. The OL600e and OL610e use proprietary software to control printer operations and status monitoring. The OL610e/PS and the OL610e/S have an operator panel to perform these functions.

  • Page 21: Ol600E Block Diagram (Figure 2-1)

    OL600e Block Diagram (Figure 2-1) 1MB Memory Board (Option) For optional LQ5C- RAM board Program & Font Resident RAM 256k x 16 DRAM x 2 1MB Mask ROM High Capacity Multi-Purpose 16 bits (1M Bytes) Second Paper Feeder (Option) Feeder (Option)

  • Page 22: Ol610E Block Diagram (Figure 2-2)

    High voltage generation Developping circuit roller Paper sensor Toner supply roller Outlet sensor Cleaning roller Paper out sensor Heater drive Heater circuit Toner low sensor transformer Filter circuit AC IN Operation Description 2 - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 23: Ol610E/Ps Block Diagram (Figure 2-3)

    High voltage generation Developping circuit roller Paper sensor Toner supply roller Outlet sensor Cleaning roller Paper out sensor Heater drive Heater circuit Toner low sensor transformer AC IN Filter circuit Operation Description 2 - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 24: Ol610E/S Block Diagram

    OL610e/S Block Diagram Picture Not Available at Press Time Operation Description 2 - 5 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 25: Control Board

    Control Board The control board consists of a single chip CPU, Program & Font ROMs—one DRAM for the OL600e, two DRAMs for the OL610e—an EEPROM, a host interface circuit, and a mechanism driving circuit. Single Chip CPU The single chip CPU is a custom CPU (32-bit internal bus, 16-bit external bus, 25.54 MHz clock with input frequency from a 12.27 MHz clock) which incorporates the MIPS 3000...

  • Page 26: Dram

    DRAM OL600e/610e The DRAM is a resident memory—1MB in the OL600e, 2MB in the OL610e—used as a buffer; it stores edited data, image data, DLL data, and macro data. OL610e/PS The DRAM is resident memory (2MB on the board plus 0.5MB on the PS board) used as a buffer;...
  • Page 27 This page was intentionally left blank. Operation Description 2 - 8 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 28: Ps Board (Ol610E/Ps)

    Figure 2-4. LQ6C Program & Font Resident RAM (0.5MB) 4MB Mask ROM LocalTalk I/F (RS422 I/F) EEPROM (4K) 85C30 Figure 2-4 PS Board Block Diagram Operation Description 2 - 9 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 29: Power Supply Board

    Toner Supply Roller +500 V to +4 KV/-750 V Transfer Roller Variable +400 V Cleaning Roller Photosensor The photosensor mounted on this power supply board monitors the paper running state during printing. Operation Description 2 - 10 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 30: Sensor Layout Diagram

    OFF: No Paper Exists leaving past the sensor. Paper End Sensor Detects the end of the paper. ON: Paper Exists OFF: No Paper Exists Toner Low Sensor Detects the lack of toner. Operation Description 2 - 11 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 31: Electrophotographic Process

    AC voltage supply to the heater. When the temperature of the heater roller rises abnormally, the thermostat of the heater voltage supply circuit becomes active and cuts the AC voltage supply. Operation Description 2 - 12 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 32: Electrophotographic Process Mechanism Layout (Figure 2-6)

    Developing roller Eject roller assy Charge roller ID unit Resist roller Outlet sensor lever Back-up roller Hopping roller Inlet sensor lever Cleaning roller Paper cassette Paper sensor lever Transfer roller Operation Description 2 - 13 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 33: Electrophotographic Process

    The transferred toner image is fused to the paper by heat and pressure. Electrophotographic Printing Process Timing Chart (Figure 2-8) PRINT-N PRDY-N DM-ON-N RM-ON INSNS OUTSNS-N Feed start IN Sensor OFF OUT Sensor OFF Feed stop Operation Description 2 - 14 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 34 Paper eject roller Paper Image data eject (Face down) Power LED head supply Charger roller Paper Power supply eject Doctor Toner Power (Bias voltage) Exposure roller blade cartridge supply Charging Paper path Toner Cleaning Developing Paper supply selector roller Cleaning Developing roller roller...

  • Page 35: Process Operation Descriptions

    "b" drives the registration roller. The registration and hopping gears have one-way bearings, so turning any of these gears in the reverse direction will not transmit the motion to the corresponding roller. Operation Description 2 - 16 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 36: Hopping

    The paper advances in synchronization with the print data. Image drum Paper Hopping roller Transfer roller Registration roller Operation Description 2 - 17 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 37 This page was intentionally left blank. Operation Description 2 - 18 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 38: Charging

    When the DC voltage applied by the power supply exceeds the threshold value, charging begins. The applied voltage is proportional to the charge potential, with an offset of approximately –550V. charge potential -750 -550 -1300 applied voltage Operation Description 2 - 19 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 39: Exposure

    (OPC), comprising CTL and CGL, is about 20 µm thick. The image roller surface is charged to about –750 V by the contact charge of the charge roller. Image drum Base 20 µm 30 mm Operation Description 2 - 20 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 40 The irradiated portion of the image drum surface is kept to about –100 V. Light from –750 Image drum surface potential –100 Charged part Part Charged irradiated part Operation Description 2 - 21 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 41: Developing

    Exposed part part –100V An illustration of activities at the contact point of the image drum surface and the developing roller (arrow marks denote the direction of the electric field). Operation Description 2 - 22 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 42 –450 VDC is supplied to the toner supply roller. –300 VDC is supplied to the developing roller. Connected and bias supplied when the cover is closed Toner supply roller Developing roller Base Image drum Operation Description 2 - 23 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 43: Transfer

    Image drum Paper Transfer roller Power supply Operation Description 2 - 24 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 44: Fusing

    The back-up roller is held under a pressure of 3.8 kilograms applied by the pressure spring on each side. Heater roller Heater Separation claw Thermistor Back-up roller Pressure spring Operation Description 2 - 25 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 45: Cleaning

    Cleaning initiated by the user. Changes in bias voltage applied to each roller moves the excess toner off the roller to the image drum and returns it to the developer. Operation Description 2 - 26 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 46: Paper Jam Detection

    A4. The detected paper size differs from the paper size set by command or menu. • The paper size check for manual feeding finds that the paper size is free size. Operation Description 2 - 27 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 47: Paper Feed Timing Chart

    Top to top Paper size check Top to bottom (Paper length) Monitoring Top to bottom paper exit jam Monitoring Bottom to bottom paper feed jam Operation Description 2 - 28 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 48: Paper Feed Check List

    310.6 400.6 EXEC 266.7 221.7 311.7 148.0 103.0 193.0 MONARCH 190.5 145.5 235.5 COM-9 COM-10 241.3 196.3 286.3 220.0 175.0 265.0 229.0 184.0 274.0 Free 110.0 - 355.6 65.0 400.6 Operation Description 2 - 29 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 49 This page was intentionally left blank. Operation Description 2 - 30 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 50: Cover Open

    At the same time, the CVOPN signal is sent to the control board to notify that the microswitch is off, and the control board carries out the cover open process. Operation Description 2 - 31 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 51: Toner Low Detection

    When the Toner Low state is detected 2 times consecutively, Toner Low is estab- lished. • When the Toner Full state is detected 2 times consecutively, Toner Low is cancelled. Operation Description 2 - 32 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 52: Toner Full State

    When there is no change with the toner sensor for 2 cycles (4.875 sec. x 2) or more, the Toner Sensor Alarm is activated. • The toner sensor is not monitored while the drum motor is in halt. Operation Description 2 - 33 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 53 This page was intentionally left blank. Operation Description 2 - 34 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 54: Parts Replacement

    (7) When handling integrated circuits (microprocessors, ROMs, RAMs, or circuit boards), use proper anti-static precautions. (8) Do not place printed circuit boards directly on the equipment or floor. Parts Replacement 3 - 1 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 55: Service Tools

    2~2.5 mm screws screwdriver No. 2-100 Philips 3~5 mm screws screwdriver No. 3-100 screwdriver No. 5-200 screwdriver Digital multimeter Pliers 5.0 mm wrench Handy cleaner LED Head cleaner Cleans LED head Parts Replacement 3 - 2 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 56: Parts Layout

    Pulse motor (registration) Fusing unit Toner cartridge (consumable) Lower base Manual feed guide assy Stacker cover assy Image drum unit (consumable) Hopping roller shaft assy LED head View A Figure 3-1 Parts Replacement 3 - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 57: Upper Cover Unit

    Upper Cover Unit Operator Panel Stacker Stacker clamp Upper cover Parts Replacement 3 - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 58: Base Unit

    Base Unit RAM board • LQME-PCB (OL600e/610e) PS board • LQ8A-PCB (OL610e/PS) AC power cord Power supply DC fan assy Main Control PCB Transformer • LQ5C: OL600e • LQ6C: OL610e and OL610e/PS Cassette guide (R) Paper cassette Contact assy Cassette guide (L)

  • Page 59: How To Change Parts

    Manual feed guide assy (3.3.18) Sensor plate (Paper supply) (3.3.19) Main control PCB (3.3.20) Power supply board and contact assy (3.3.21) Transformer (3.3.22) Cassette guide L (3.3.23) Cassette guide R (3.3.24) Parts Replacement 3 - 6 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 60: Upper Cover

    Note: When removing or installing the upper cover, be careful not to damage the cable 4. Stacker Cover When removing the upper cover, align the stacker cover against the rectangular slot of the upper cover diagonally, Upper cover and then lift it out.) Rectangular slot Parts Replacement 3 - 7 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 61: Stacker

    3.3.2 Stacker (1) Remove the upper cover. (See 3.3.1) (2) Remove two stacker clamps 1 and the stacker 2 by flexing the upper cover. Parts Replacement 3 - 8 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 62: Led Head

    (LED) 1 first, then connect the LED head 3 to the PC connector. • When installing a new LED head, be careful not to lose the frame ground clip 4. SLA part Parts Replacement 3 - 9 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 63: Eject Roller Assembly

    Detach the eject roller assembly from the lower base unit 2, and remove it. Note: When installing the eject roller, verify that the right side of the roller assembly is properly aligned with the main unit. Front of printer Parts Replacement 3 - 10 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 64: Pulse Motor (Main)

    (2) Remove the connector 3 from (CN2) 2 of the Main Control board 1. (3) Remove two screws 4 and remove the pulse motor (main) 6 from the motor bracket 5. View A Parts Replacement 3 - 11 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 65: Pulse Motor (Registration)

    (2) Remove the connector 3 from (CN3) 2 of the Main Control board 1. (3) Remove two screws 4 and remove the pluse motor (registration) 6 from the motor bracket 5. View A Parts Replacement 3 - 12 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 66: Lower Base Unit

    (5) Remove seven screws 7, then remove the lower base unit 8. Note: Use care when lifting the lower base unit. Do not deform the ground clip 10 for the second sheet feeder. Parts Replacement 3 - 13 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 67: Motor Assembly

    1. Note: Use special care, because the idle gears and the reduction gear are not permanently attached and will become loose. Idle gear Idle gear Reduction gear Clamp lever Parts Replacement 3 - 14 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 68: Hopping Roller Assembly

    (A) 3, then remove the hopping roller assembly 4 and the bearing (B) 5. Note: Take special note of the orientation and position of the bearings. Do not lose the bearings. Parts Replacement 3 - 15 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 69: 3.3.10 Stacker Cover Assembly

    (4) Release two pins of the lower base unit 3, then remove the stacker cover assembly 5. Note: Use care when removing the stacker assembly, because the cover close damper 6 is not permanently attached. Parts Replacement 3 - 16 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 70: 3.3.11 Registration Roller

    2 to the right side (in the direction of the arrow as shown) and lift up the left side. Remove the registration roller 2 and the bearing (registration) 3. View A View A Parts Replacement 3 - 17 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 71: 3.3.12 Transfer Roller

    (at this time, the bearings 3 of the left and right sides of the transfer roller 2 will release themselves). Note: Use great care: the bearings are not permanently attached. Insert screw- driver and pry latch Parts Replacement 3 - 18 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 72: 3.3.13 Fusing Unit Assembly

    Do not apply excessive torque when tightening the screws 1; if these screws are stripped, the entire lower unit assembly must be replaced. • When reinstalling the fuser, insert the left side first, then lower the right side into place. Parts Replacement 3 - 19 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 73: 3.3.14 Fusing Pressure Roller

    2 and the bias springs 3 will release themselves). Note: • Do not bend or lose springs. • Note the orientation and position of the bearings, springs, and ground clips. Parts Replacement 3 - 20 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 74: Sensor Plate (Inlet)

    (3) Press the clamps of three sensor plates (inlet) 1, and remove the sensor plates by pressing them upward from the bottom side. Clamp Clamp Paper sensor Inlet sensor 1 Inlet sensor 2 Parts Replacement 3 - 21 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 75: Toner Sensor (Adhesion)

    (2) Remove the lower base unit (see 3.3.7). (3) Press the clamp of the toner sensor 1, and remove the sensor by pushing it up from the bottom. Clamp Clamp Parts Replacement 3 - 22 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 76: Sensor Plate (Outlet)

    (5) Press the clamp of the sensor plates (outlet) 1, and remove the sensor plate by pushing it up from the bottom. Note: This is a two-part sensor. Use great care when handling/replacing. Clamp Clamp Parts Replacement 3 - 23 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 77: 3.3.18 Manual Feed Guide Assembly

    1. Note: When re-mounting, verify the proper the engagements as shown in the diagram. Put into the post. Put into the groove. Parts Replacement 3 - 24 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 78: Sensor Plate (Paper Supply)

    (2) Remove the lower base unit (see 3.3.7). (3) Press the clamp of the sensor plate (paper supply) 1, and remove it from the base plate 2. View A View A Parts Replacement 3 - 25 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 79: 3.3.20 Main Control Board

    3.3.20 Main Control Board Note: All user settings are lost when the main logic board is changed. The Main Control board is different for each model. OL600e : LQ5C-PCB OL610e and OL610e/PS : LQ6C-PCB (1) Remove the upper cover (see 3.3.1).

  • Page 80: 3.3.21 Power Supply Board And Contact Assembly

    • Do not apply excessive force to the power switch during reassembly. • When reinstalling the power supply/sensor board onto the base plate, be careful not to bend the mounting tabs 10 on the base plate. View A View A Parts Replacement 3 - 27 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 81: 3.3.22 Transformer

    (3) Remove the connectors (CN1 and CN2). (4) Remove the inlet 3 from the inlet holder 2. (5) Remove two screws 1, and remove the inlet holder 2 and the transformer 4. Parts Replacement 3 - 28 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 82: 3.3.23 Cassette Guide L

    (6) Remove the screw 1, and remove the cassette guide L 2 by shifting it in the direction of the arrow. (7) Detach the eject spring 3, and remove the support spring 4 from the cassette guide L 2. Parts Replacement 3 - 29 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 83: 3.3.24 Cassette Guide R

    (5) Remove the screw 1, and remove the cassette guide R 2 by shifting it in the direction of the arrow. (6) Pull the eject spring 3 out of the cassette guide R 2, then remove the support spring 4. Parts Replacement 3 - 30 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 84: Adjustment

    EEPROM on the Main Control PCB. The parameter can be set from the operator panel (OL610e/PS only) or from the DOS Operator Panel software (OL600e, OL610e only) . Maintenance Menus and Functions 4.1.1...

  • Page 85: Engine Maintenance Menu-Ol610E/Ps

    Note: "Printing start position setting" is for shipping. Do not change its default value. Detailed descriptions of these functions are provided in Appendix C, Software Diagnostics & Adjustments. 4.1.4. DOS Operator Panel—OL600e, OL610e Settings Tab At the DOS Prompt, enter OL600, then click on Settings. Functions: •...

  • Page 86: Adjustment When Replacing A Part

    LED head (old part), do not set the LED head drive time. Luminous Intensity Marking Label A4 300 Last 3 digits represent the LED head marking number. Luminous intensity marking Adjustment 4 - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 87: Setting Of Led Head Drive Time

    196 ~ 211 089 ~ 096 212 ~ 228 097 ~ 104 229 ~ 247 105 ~ 112 248 ~ 268 113 ~ 121 169 ~ 290 122 ~ 131 291 ~ 313 Adjustment 4 - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 88: Setting

    Turn the POWER switch on while pressing the FORM FEED and ENTER keys. OL600e, OL610e At the DOS prompt, enter OL600 /S, then click on Service tab. On the Head Drive Time listbox, click the up arrow until 19 shows in the box.
  • Page 89 This page was intentionally left blank. Adjustment 4 - 6 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 90: Periodical Maintenance

    Note: The LED lens array must be cleaned with an LED head cleaner, provided with each toner replacement kit. White lines or stripes (void, light printing) Periodic Maintenance 5 - 1 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 91 Note: Gently press the LED head cleaner onto the LED lens array. (2) Throw the cleaner pad away. LED head cleaner pad LED lens array Periodic Maintenance 5 - 2 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 92: Lubrication

    Section 3.3.10 Stacker cover damper gear Section 3.3.10 Transfer roller gear Section 3.3.12 Inside of bearings of the transfer roller Section 3.3.12 Ends of the back-up roller shaft Section 3.3.14 Periodic Maintenance 5 - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 93 This page was intentionally left blank. Periodic Maintenance 5 - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 94: Troubleshooting Procedures

    (3) Keep hands away from the fuser unit as it heats up during operation. (4) Do not expose the image drum to light for longer than five (5) minutes at room temperature. Troubleshooting 6 - 1 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 95: Troubleshooting Flow

    (1) Operator panel display The failure status of the printer is displayed on the software-based Status Monitor (OL600e/610e) or on the liquid crystal display (LCD) of the operator panel (OL610e/PS). Take proper corrective action as directed by messages. Status message display...

  • Page 96: Status Message/Trouble List

    Status Message/Trouble List Table 6-1 lists status messages and remedies. The messages are listed as they appear on the LCD display of the OL610e/PS and the OL610e/S. For the OL600e and OL610e, similar messages appear in the Status Monitor window.
  • Page 97 – Normal operation cannot be ensured. Turn Note: On the n = Exception Code the power off, then back on to restart. ERROR 0n OL600e and aaaaaaa = Error Address aaaaaaaa OL610e, control- – If normal operation is not recovered by this...
  • Page 98 Remedy Code Controller errors Error Remedy (nn) Note: On the ERROR nn OL600e and A fault occurred in the controller. Replace the Main Control PCB. OL610e, control- n = Exception Code ler errors are described, not listed by Excep- An error was detected by program Replace the Main Control PCB.
  • Page 99 Code Controller errors Error Remedy (nn) Note: On the ERROR nn OL600e and An error was detected by optional – Check the optional RAM board for proper OL610e, control- RAM check. connection. ler errors are – Check the mounting position of short plugs described, not and additional RAM chips (see 7.4).
  • Page 100 Table 6-1 (Cont'd) Category Status message Trouble or status Remedy Code Controller errors Remedy Error (nn) ERROR nn I/F timeout occurred between the Main Check the optional tray for proper connection. Control PCB and the optional tray (2nd tray, envelope feeder, etc.). A watchdog timer timeout occurred.
  • Page 101 Table 6-1 (Cont'd) Category Status message Trouble or status Remedy Jam errors – Open the cover, remove the paper, then tray A jam occurred during paper feeding after close the cover. When the cover is closed, FEED JAM completion of paper hopping from the tray being recovery printing is carried out and the error displayed.
  • Page 102 Table 6-1 (Cont'd) Category Status message Trouble or status Remedy Size error Loading of paper indicated by the second line Load the requested paper in the tray. message to the first line's tray is requested. tray tray: TRAY 1, TRAY 2, FEEDER #REQUEST LETTER, EXECUTIV, LEGAL 14, LEGAL 13, A4 SIZE, A5 SIZE, A6 SIZE, B5 SIZE, FREE...
  • Page 103 Table 6-1 (Cont'd) Category Status message Trouble or status Remedy Buffer overflow – OL610e/PS: Press RECOVER key to re- The receive buffer is overflowing. lease the error display. Other models: REC BUFF reinitialize the printer through the Status OVERFLOW Monitor. (HP 4 mode) –...
  • Page 104 Table 6-1 (Cont'd) Category Status message Trouble or status Remedy Daily status The printer is in the off-line mode. The second Normal operation. OFF-LINE line indicates the emulation. emulate emulate: HP4, AdobePS Post Script mode only. PROCS'NG The printer is processing data Post Script mode only.
  • Page 105 Table 6-1 (Cont'd) Category Status message Trouble or status Remedy Daily status The printer is processing data in on-line mode. Normal operation. DATA (HP 4 mode) Ready ON: The data that is not printed remains in the buffer. Ready flashing: The printer is receiving data. All fonts of the printer are being printed during PRINT self-test.
  • Page 106 Table 6-1 (Cont'd) Category Status message Trouble or status Remedy Daily status The demo page is being printed. Normal operation. PRINT DEMO When the number of copies being printed is two or more, the number of copies being printed is CPYnn/mm displayed.
  • Page 107 Table 6-1 (Cont'd) Category Status message Trouble or status Remedy Post Script mode only Daily status - Press ON-LINE key again RESET The printer goes back to on-line mode and TO FLUSH This message is displayed when ON-LINE key continues processing the job. is pressed while the printer is processing the job, if the JOB RESET menu is ON.
  • Page 108 Table 6-1 (Cont'd) Category Status message Trouble or status Remedy This message is displayed when the printer Daily status Normal operation. cannot reset automatically to exit from the menu RESET because there are data, DLLs, and macros TO SAVE having temporary attributes when the printer is (HP 4 mode) changed from set mode to other mode.
  • Page 109 Table 6-1 (Cont'd) Category Status message Trouble or status Remedy The printer is in the power-saving mode. Daily status Normal operation. PWR SAVE This message is displayed together with other message on the first line. PostScript mode only - Check the printer setting of the host. This message will appear when the interpreter ERROR PS detects an error during a job processing.

  • Page 110: Message Troubleshooting

    The printer does not work normally after the power is turned on. Jam alarm Paper input jam Paper feed jam Paper exit jam Paper size error Fusing unit error Fan error Troubleshooting 6 - 17 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 111 • Yes Does INITIALIZING message display? • No Replace the control board. • Yes Does the ON-LINE message display? • No Take actions following the message list (see 6.5.1). • Yes Troubleshooting 6 - 18 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 112 Fuse -8 V Circuit 125 V 6.3 A 250 V 125 V 1.6 A 250 V AC Transformer 125 V 2.5A 250 V 2.5A Figure 6-1 Low-voltage Power Supply Block Diagram Troubleshooting 6 - 19 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
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  • Page 114: Paper Input Jam

    Replace the registration motor. Transfer roller Paper sensor • Yes Replace the Main Control PCB. Inlet sensor 1 Paper Toner Inlet Registration end sensor Resist roller sensor sensor 2 Hopping roller roller Troubleshooting 6 - 21 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 115 • No Connect connector CN2 properly. • Yes Is the coil resistance (normal resistance: about 32Ω) of the drum motor correct (refer to 7.3)? • No Replace the drum motor. 2-2-a 2-2-b Troubleshooting 6 - 22 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 116 Is the image drum cartridge set properly? • No Set the image drum cartridge properly. • Yes Clean the paper sensor on the power supply/sensor board or replace the power supply/sensor board. Troubleshooting 6 - 23 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 117 Install the eject roller assembly properly. • Yes Has the coil spring come off the eject roller assembly? • Yes Install the coil spring to the eject roller assembly. • No Replace the eject roller assembly. Troubleshooting 6 - 24 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 118: Paper Size Error

    Replace the power supply board. Exit roller Outlet sensor Heat roller Transfer roller Paper sensor Inlet sensor 1 Paper Registration Toner Inlet end sensor Resist roller sensor sensor 2 roller Hopping roller Troubleshooting 6 - 25 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 119 Replace the Main Control PCB or the power supply board. • Yes Check the heat contact of the fusing unit and the contact assembly for poor contact (see Fig. 6-4 contact Troubleshooting 6 - 26 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 120 Is connector CN1 on the Main Control PCB being connected? • No Connect connector CN1. • Yes Replace the fan or Main Control PCB (check coil resistance of the fan, See 7.3). Troubleshooting 6 - 27 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 121: Image Troubleshooting

    White vertical streaks (Figure 6-3, A Light or blurred B Dark background C Blank paper images entirely density D Black vertical stripes Cyclical defect White vertical belts or streaks Figure 6-3 Troubleshooting 6 - 28 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 122 • Yes • No Replace the image drum cartridge. Reset the drum counter from the User Maintenance menu (OL610e/PS), or from the Settings tab of the DOS Operator Panel (OL600e/610e). • Has the problem been eliminated? • Yes • No Replace the control board or power supply board.
  • Page 123 • Yes Replace the image drum cartridge. Reset the drum counter from the User Maintenance menu (OL610e/PS), or from the Settings tab of the DOS Operator Panel (OL600e/610e). • Has the problem been eliminated? • Yes • No Replace the Main Control PCB or power supply board.
  • Page 124 Note: Set the LED head drive time if the luminous rating of the old head and the new head are different. See page 4.2.. • No Replace the Main Control PCB or power supply board. Troubleshooting 6 - 31 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 125 Black Vertical Belts or Stripes • Replace the image drum cartridge. Reset the drum counter from the User Maintenance menu (OL610e/PS), or from the Settings tab of the DOS Operator Panel (OL600e,/OL610e). • Has the problem been eliminated? • Yes • No Replace the LED head.

  • Page 126: Cyclic Error

    2.72” (69.08 mm) Replace the back-up roller. Notes: After replacing the image drum cartridge, reset the drum counter. After replacing the fusing unit assy, reset the fuser counter. OL610e/PS: See 4.1. Troubleshooting 6 - 33 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 127 Adjust the contacts so that they touch the contact assy properly. • Yes Replace the image drum cartridge. Reset the drum counter from the User Maintenance menu (OL610e/PS), or from the Settings tab of the DOS Operator Panel (OL600e/OL610e). • Has the problem been eliminated? • Yes • No...
  • Page 128 Adjust the contact of the fusing unit assy to make a proper contact with the contact assembly. • Yes Replace the fusing unit assy. • Has the problem been eliminated? • Yes • No Replace the Main Control PCB or power supply board. Troubleshooting 6 - 35 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 129 • Has the problem been eliminated? • Yes Note: Set the LED head drive time if the luminous rating of the old head and the new head are different. OL610e/PS: See 4.2. OL600e/610e: See Software Supplement. • No Replace the image drum cartridge. Reset the drum counter from the User Maintenance mode (OL610e/PS), or from the Service menu of the Status Monitor (OL600e/610e).

  • Page 130: Diagram: Contact Points Of Contact Assembly

    Diagram: Contact Points of Contact Assembly Figure 6-4 Diagram: Contact Plate for Transfer Roller to Power Supply Contact plate for transfer roller Contact Power supply/sensor board Figure 6-5 Troubleshooting 6 - 37 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
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  • Page 132: Wiring Diagram

    WIRING DIAGRAM Interconnect Signal Diagram Wiring Diagrams 7 - 1 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 133: Pcb Layout And Connector Signal List

    PCB Layout and Connector Signal List (1) Control Board • OL600e : LQ5C-PCB • OL610e and OL610e/PS : LQ6C-PCB LQ5C-PCB LQ6C-PCB OL610e/PS only LED head OL610ex only Operator panel Printer front side Contact face Printer front side 6 — 1 6 —...
  • Page 134 (2) Power Supply Board (3) PS Board (LQ8A- ) (OL610e/PS) Wiring Diagrams 7 - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 135 Step No. PIN NO. Line Color Yellow Black Orange Brown Turning direction Clockwise when viewed from the output axis. I/O Legend I = In O = out C = Common Wiring Diagrams 7 - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 136 Step No. PIN NO. Line Color Yellow Black Orange Brown Turning direction Clockwise as viewed from the output axis. I/O Legend I = In O = out C = Common Wiring Diagrams 7 - 5 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 137 HDDT0-P Data HDDT1-P Data HDCLK-P Clock HDLD-P Load STB1-N Strobe1 STB2-N Strobe 2 STB3-N Strobe 3 STB-4 Strobe 4 I/O Legend I = In O = out C = Common Wiring Diagrams 7 - 6 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 138 SPTSCLK-N Clock OPTSDR-N Data OPRSDR-N OPT send data ready Analog groud +30V power supply Logic gound +5V power supply I/O Legend I = In O = out C = Common Wiring Diagrams 7 - 7 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 139 Wiring Diagrams 7 - 8 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 140 Wiring Diagrams 7 - 9 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 141 Wiring Diagrams 7 - 10 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 142 Transmit data - Signal ground RXD- Receive data - TXD+ Transmit data + RXD+ Receive data + I/O Legend I = In O = out C = Common NC = Not Connected Wiring Diagrams 7 - 11 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 143 Wiring Diagrams 7 - 12 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 144: Resistance Check

    Resistance Check Wiring Diagrams 7 - 13 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 145 Wiring Diagrams 7 - 14 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 146: Short Plug Setting

    Short Plug Setting (1) Control Board • OL600e : LQ5C-PCB • OL610e and OL610e/PS : LQ6C-PCB • Short plug settings Factory Short plug Plug setting Description setting +5 V is supplied to pin 18 of Centronics parallel I/F connector. A-side High level is supplied to pin 18 of Centronics parallel I/F connector.
  • Page 147 This page was intentionally left blank. Wiring Diagrams 7 - 16 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 148: Parts List

    This section will assist you in identifying the assemblies and parts of the product. Use Section 6 (Troubleshooting) to determine the defective part(s). Locate the part and its part number in this section. Parts List 8 - 1 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 149: Table 8-1 Lower Base Unit

    Table 8-1 Lower Base Unit Name Part No. Remarks OL600e OL610e Hopping roller shaft assy 3PP4083-6020P1 50219601 Hopping roller rubber F 4PB4122-1280P1 51711401 Bearing 4PP4083-6022P2 51607402 Gear, one-way clutch 4PB4083-6024P1 51228901 Registration roller 3PB4083-6030P1 53342501 Bearing (Registration) 4PP4083-6031P1 51607501 Transfer roller...
  • Page 150 22-1 22-2 Figure 8-1 Lower Base Unit Parts List 8 - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 151: Table 8-2 Upper Cover Unit

    Stacker 1PP4094-7814P1 50101301 Stacker clamp 3PP4094-7816P1 50708001 Guide wire 4PB3517-1567P1 51013801 Leaf spring 3PP3517-1601P1 50931901 Panel: Operator 610e/PS 1PP4094-7814P1 50101301 Panel: Operator 610e/S 40086901 Cord: Flexible (Op Panel) 238A107100003 56627901 Parts List 8 - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 152 OL610ePS Figure 8-2 Upper cover unit Parts List 8 - 5 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 153: Table 8-3 Base Unit

    Cassette eject spring 4PP4083-6152P1 50924401 Sensor plate (paper end) 4PP4083-6082P1 51011401 Insulator 3PB4083-6144P1 51709401 Control board (LQ5C) OL600e Rev 2.15 4YA4046-1670G11 55079808 4YA4046-1671G11 55079911 Control board LQ6C OL610e/610e/S Rev 1.16 Control board PS (LQ8A) OL610e/PS 4YA4046-1672G011 55080011 Power supply board, 120V...
  • Page 154 Figure 8-3 Base unit Parts List 8 - 7 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 155 This page was intentionally left blank. Parts List 8 - 8 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 156: Appendix A: Centronics Parallel Interface

    A Shielded cable composed of twisted pair wires is required for FCC compliance. • IEEE-1284-compatible cable is required for use with DOS and Windows printer conrtrol software. Note: Cable is not supplied. Centronics Parallel Interface A - 1 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 157 ← PR FAULT End of paper or during alarm Signal ground (Not used) ← PR HILEVEL High level (3.3 kΩ) → PR SELIN Select in • Connector pin arrangement Centronics Parallel Interface A - 2 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 158 0 min. 0 min. ACKNOWLEDGE 0.5 µs to 10 µs 0 min. On-line → off-line switching timing by ON-LINE SW (HP4 emulation) ON-LINE SW BUSY SELECT 50 ms max. Centronics Parallel Interface A - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 159 (when set to the effective INPUT PRIME signal on HP4 emulation) 50 µs min. INPUT PRIME BUSY SELECT 5 µs max. 0 min. ACKNOWLEDGE 5 µs max. 0.5 µs to 10 ms Centronics Parallel Interface A - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 160: Appendix B: Localtalk (Rs422) Serial Interface (Ol610E/Ps Only)

    Receive data minus RxD- Receive data minus polarity ← PR Transmit data plus TxD+ Transmit data plus polarity – (Not used) → PR Receive data plus RxD+ Receive data plus polarity LocalTalk Serial Interface B - 1 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 161 DIFFERENTIAL OUTPUT INPUT ENABLE b) Transmitting circuit 26LS32 or equivalent DIFFERENTIAL OUTPUT INPUT 6) Receive margin 7) Communication protocol • LocalTalk I/F LocalTalk protocol • RS422 I/F X-ON/X-OFF protocol LocalTalk Serial Interface B - 2 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 162 Reset Recover Settings are retained even when the printer power is turned off. By pressing key, menu setting mode is completed and the printer returns to ON-LINE ON-LINE state. LocalTalk Serial Interface B - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 163 2 seconds to enter the menu mode (level 2), then press Menu 2 Menu 2 key, 7 times. ADOBE PS Ready SETUP ENTER Press key. PowerSave JAM RECV Ready MENU 1 Press key, 6 times. Menu 2 LocalTalk Serial Interface B - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 164 Item ACTIV 422 Selection Function Ready LOCALTK LocalTalk I/F RS422 RS422 I/F Factory Setting: LOCALTK Press key. ON-LINE ON-LINE Ready Setting completed. Adobe PS LocalTalk Serial Interface B - 5 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 165 Selection Function Ready 300 baud 600 baud 1200 1200 baud 2400 2400 baud 4800 4800 baud 9600 9600 baud 19200 19200 baud 38400 38400 baud Factory Setting: 9600 baud LocalTalk Serial Interface B - 6 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 166 Menu 2 Item PARITY Selection Function Ready NONE No parity EVEN Even parity Odd parity Factory Setting: No parity Press key. ON-LINE ON-LINE Ready Setting completed. Adobe PS LocalTalk Serial Interface B - 7 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
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  • Page 168: Appendix C: Software Diagnostics And Adjustments

    Press the Enter key to select or execute the function being displayed. • To exit from any of these menus during category display, press the RECOVER or ON- LINE key and the operation mode will start. Diagnostics Test C - 1 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 169: User Maintenance Menu

    The operation mode starts automatically upon completion of resetting. (5) Operator Panel Menu Disable • This function is for enabling and disabling of the operation panel menu functions (Menu 1, Menu 2, Tray Select, Copies and Paper Size). Diagnostics Test C - 2 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 170: Diagram Of User Maintenance Mode

    + or - key. Y ADJUST Y ADJUST after pressing the Enter key, then 0mm* +0.25mm On-line or Recover key. Press the (Range of Adjustment: +2.00mm to Menu key. -2.00mm; 0.25mm steps) Diagnostics Test C - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 171: System Maintenance Menu

    Transition to the operation mode occurs upon completion of resetting. • Press the Menu key to update each category. The operation returns to the first category after updating the last category. Diagnostics Test C - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 172: Diagram Of System Maintenance Menu (Figure. C-1)

    LOOP ERR LOOPTEST LOOPTEST nnnnnn nnnnnn Press the After the end Press the Menu key. of processing Enter key. EEPROM EEPROM ON-LINE RESET RESET'NG Adobe PS Press the Menu key. Diagnostics Test C - 5 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 173: Engine Maintenance Menu

    All EEPROM areas used by the engine block are reset to the factory default values. • The following items are excluded: Menu level-1 Menu level-2 Operator panel menu disable/enable Page print disable/enable • Transition to the operation mode occurs upon completion of resetting. Diagnostics Test C - 6 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 174: Diagram Of Engine Maintenance Menu (Figure C-2)

    No. 3 * No. 2 No. 3 Press the Menu key Press the Upon completion Enter key. of processing ON-LINE ENGINE ENGINE Adobe PS RESET RESET'NG Press the Menu key. Diagnostics Test C - 7 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 175: Factory User Setting Operation

    Turn the power on while holding down the Menu key and the LAST- key. (3) Factory Non-Europe Setting: Turn the power on while holding down the Menu key and the FORM FEED key. Diagnostics Test C - 8 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 176: Dos Software Operating Panel-Ol600E & Ol610E

    C.2. DOS Software Operating Panel—OL600e & OL610e • The diagnostic and adjustment controls on the DOS Operating Panel are on the Settings tab, available to the end user, and the Service tab, available to service personnel only. • The Operating Panel uses Windows-type controls and displays.

  • Page 177: Service Tab

    Non-Europe 2: Singapore, Far East • Must be set to ODA for proper default settings for language, symbol set, page size, etc. • If incorrectly set, menu page will read "OL600ex" or "OL610ex." Diagnostics Test C - 10 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 178 Drum: Number of revolutions of the image drum currently installed in the unit. Drum Total: Total number of revolutions of the unit. Page: Total number of pages printed by the unit. Diagnostics Test C - 11 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
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  • Page 180: Appendix D: Multi-Purpose Feeder

    PREFACE This Appendix is intended for service personnel. It describes the field maintenance procedures for the Multi- Purpose Feeder option for OL600e Series LED Page Printers. Refer to the Multi-Purpose Feeder Instruction Sheet and Printer Handbook for equipment handling and operation.

  • Page 181: Functions

    * When using sheets which exceed 24-lb, make sure that the paper exits through the face-up route. D.1.2 External View and Component Names Paper Feed Cover Link Roller-A Paper Guide-R Front Cover Paper support Paper Guide-L Roller-B Figure 1-1 Multi-Purpose Feeder D - 2 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 182: Mechanism Description

    Paper Support Printer Planet Gear Stepping Motor Roller-A Roller-B Transfer Roller Back-up Roller Resist Roller Registration Roller Hopping Roller Shaft Assembly Multi-Purpose Feeder D - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 183: Parts Replacement

    (7) When handling printed circuit boards, do not use gloves, which may generate static electric- ity. (8) Do not place the printed circuit boards directly on the equipment or floor. Multi-Purpose Feeder D - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 184 Service tools No. 1-100 Philips 2 ~ 2.5 mm screws screwdriver No. 2-100 Philips 3 ~ 5 mm screws screwdriver N0. 3-100 screwdriver N0. 5-200 screwdriver Digital multimeter Pliers Handy cleaner Multi-Purpose Feeder D - 5 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 185: Parts Layout

    D.3.2 Parts Layout This section describes the layout of the main components. Upper Frame Stepping Motor Link Roller-A Roller-B OLEV-11 PCB Separator Figure 3-1 Multi-Purpose Feeder D - 6 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 186 This section describes the parts replacement methods for the components listed in the disassembly order diagram below. Multi-Purpose Feeder Link (3.3.1) Separator (3.3.2) OLEV-11 PCB (3.3.3) Stepping motor (3.3.4) Planet gear (3.3.5) Roller-A (3.3.6) Multi-Purpose Feeder D - 7 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 187 (2) Remove the paper hold 2 off the arm 4. (3) Disengage the link 3 from the arm 4, and remove it. * Be careful not to damage the link and arm. Multi-Purpose Feeder D - 8 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 188: Separator

    (5) Disengage the separator 7 from the separator bracket 6 while lifting the paper hold 5, and take out the separator. (Be careful not to lose the spring 8 when you are doing this). Screwdriver(-) Lock Lock Multi-Purpose Feeder D - 9 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 189: Olev-11 Pcb

    (3) Remove the 2 screws 2, and remove the OLEV-11 PCB 3. When mounting the printed circuit board, be careful to make sure that the sensor plate is set correctly. Sensor Plate Multi-Purpose Feeder D - 10 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 190: Pulse Motor

    (1) Remove the upper frame (see 3.3.2 steps (1) through (3)). (2) Remove the OLEV-11 PCB (see 3.3.3). (3) Remove the 2 screws 1, and remove the stepping motor 2. Multi-Purpose Feeder D - 11 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 191: Planet Gear

    (1) Remove the upper frame (see 3.3.2 steps (1) through (3)). (2) Remove the OLEV-11 PCB (see 3.3.3). (3) Remove the 2 screws 1, and remove the motor bracket assembly 2 and planet gear 3. Multi-Purpose Feeder D - 12 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 192: Roller-A And -B

    (6) Shift the roller-A 2 to the right, lift it on its left side and slide it out (bearing 3 also comes off while you are doing this, so be careful not to lose it). Sensor Lever Roller-B Multi-Purpose Feeder D - 13 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 193: Troubleshooting

    The status of the problem is displayed on the operator panel (OL610e/PS) or in the printer control software (other models). Go through the appropriate troubleshooting procedures accord- ing to the messages displayed. [ ODA ] Multi-Purpose Feeder D - 14 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 194 ON-LINE RECOVER Print Fonts Tray Select Reset Press 2 seconds LCD 16 characters (8 characters/2 line) (Liquid Crystal Display) Ready LED display : OFF : BLINKING : ON : Undefined Multi-Purpose Feeder D - 15 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 195: Troubleshooting Method

    (see 4.3.1) Status Message List Table 6-1 lists status messages and error recovery procedures. Messages are listed as they appear on the LCD display of the OL610e/PS. For the OL600e and OL610e, similar messages appear in the Status Monitor window. Classification...
  • Page 196 Connect the connector cord properly. • YES Check the coil resistance (approx. 32Ω) of the pulse motor. Is is normal? • NO Replace the pulse motor. • YES Replace the OLEV-11 PCB. Multi-Purpose Feeder D - 17 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 197: Connection Diagram

    D.5. CONNECTION DIAGRAM D.5.1 Interconnection Diagram Stepping motor 2 M-T3 1 M-T4 4 M-T1 3 M-T2 OLEV-11 PCB To the Printer or High Capacity Second Paper Feeder Multi-Purpose Feeder D - 18 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 198: Pcb Layout

    D.5.2 PCB Layout OLEV-11 PCB Multi-Purpose Feeder D - 19 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 199: Parts List

    D.6. PARTS LIST Figure 6-1 Multi-Purpose Feeder Multi-Purpose Feeder D - 20 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 200 Separator 4PP4083-5544G1 5334201 Pulse motor 4PB4083-6075P1 56510701 Same as printer unit. OLEV-PCB 4YA4121-1014G11 55074811 Connection cord 3YS4011-3141P1 56631201 Roller-B 3PB4083-5523P1 53343901 Separator assy 3PA4083-5549 53347101 Includes 3 and 4 above. Multi-Purpose Feeder D - 21 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 201 This page was intentionally left blank. Multi-Purpose Feeder D - 22 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 202: Appendix E: Second Paper Feeder

    This Appendix is intended for service personnel. It describes the field maintenance procedures for the High Capacity Second Paper Feeder option for OL600e Series LED Page Printers. Refer to the Second Paper Feeder Instruction Sheet and the Printer Handbook for equipment handling and operation.

  • Page 203: Functions

    Paper Width: 87 to 216mm Paper length: 190 to 355.6mm Weight • 16-lb to 24-lb (60 to 90 g/m • Paper setting quantity: 250 sheets of paper weighing 64 g/m Second Paper Feeder E - 2 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 204: External View And Component Names

    External View and Component Names Front Support Plate Sheet Guide Right Side Cover Hopping Roller Shaft Assembly Paper Cassette Left Side Cover Paper Hold Font Cover Figure 1-1 External View and Component Names Second Paper Feeder E - 3 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 205: Mechanism Description

    When the paper is loaded in the paper cassette, it is then transported by the pulse motor. Bias Roller Hopping Roller Hopping Roller Back-up Roller Transfer Roller Pulse Motor One-way Clutch Gear Second Paper Feeder E - 4 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 206: Parts Replacement

    (7) When handling printed circuit boards, do not use gloves, which may generate static electricity. (8) Do not place the printed circuit boards directly on the equipment or floor. Second Paper Feeder E - 5 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 207: Service Tools

    No. 1-100 Philips 2 ~ 2.5 mm screws screwdriver No. 2-100 Philips 3 ~ 5 mm screws screwdriver N0. 3-100 screwdriver N0. 5-200 screwdriver Digital multimeter Pliers Handy cleaner Second Paper Feeder E - 6 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 208: Parts Layout

    Parts Layout This section describes the layout of the main components. OLEV-12 PCB Front Support Plate Pulse Motor Hopping Roller Shaft Assembly One-way Cluch Gear Paper Cassette Figure 3-1 Second Paper Feeder E - 7 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 209: Parts Replacement Methods

    This section describes the parts replacement methods for the components listed in the disassembly order diagram below. High Capacity Second Paper Feeder Pulse motor (hopping) (3.3.1) OLEV-12 PCB (3.3.2) Hopping roller shaft assembly and One- way clutch gear (3.3.3) Second Paper Feeder E - 8 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 210: Pulse Motor (Hopping)

    (6) Remove the 6 screws 7, and remove the front support plate 8. (7) Remove the connector 9 and the 2 screws 10, and remove the pulse motor 11. Second Paper Feeder E - 9 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 211: Olev-12 Pcb

    OLEV-12 PCB (1) Remove the front support plate (see 3.3.1 steps (1) through (6)). (2) Remove the connector 1, and the 2 screws 2, then remove the OLEV-12 PCB 3. Second Paper Feeder E - 10 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 212: Hopping Roller Shaft Assembly And One-Way Clutch Gear

    (4) Remove the bush-A 6, and remove the hopping roller shaft assembly 7 (be careful not to lose the bush-B 8 when you do this, since it comes off). Second Paper Feeder E - 11 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 213: Troubleshooting

    Operator panel of the OL610e/PS , and in the Status Monitor software display on other models. Go through the appropriate troubleshooting procedures according to the messages displayed on the LCD. [ ODA ] Second Paper Feeder E - 12 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 214 RECOVER Print Fonts Tray Select Reset Press 2 seconds LCD 16 characters (8 characters/2 line) Ready LED display (Liquid Crystal Display) : OFF : BLINKING : ON : Undefined Second Paper Feeder E - 13 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 215: Troubleshooting Method

    LCD Status Message List Table 4-1 lists status messages and recovery procedures. Messages are listed as they appear on the LCD display of the OL610e/PS. For the OL600e and OL610e, similar mes- sages appear in the Status Monitor window. Classification...
  • Page 216 Connect the connector cable properly. • YES Check the coil resistance (approx. 32Ω) of the pulse motor. Is is normal? • NO Replace the pulse motor. • YES Replace the OLEV-12 PCB. Second Paper Feeder E - 15 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 217: Connection Diagram

    E.5. CONNECTION DIAGRAM E.5.1 Interconnection Diagram Stepping motor 2 M-T3 1 M-T4 4 M-T1 3 M-T2 OLEV - 12PCB To Printer To Multi-Purpose Feeder Second Paper Feeder E - 16 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 218: Pcb Layout

    E.5.2 PCB Layout OLEV-12 PCB Second Paper Feeder E - 17 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...

  • Page 219: Parts List

    E.6. PARTS LIST Figure 6-1 High Capacity Second Paper Feeder Second Paper Feeder E - 18 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 220 Same as the printer unit. OLEV-12 PCB 4YA4121-1014G12 55074812 Paper cassette 4YA4083-6270G2 50109910 Connection cord 3YS4011-3140P3 56631101 Hopping roller 1PP4083-5605P1 53345901 frame Bearing 4PP4083-6022P2 51607402 Same as the printer unit. Second Paper Feeder E - 19 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 221 This page was intentionally left blank. Second Paper Feeder E - 20 OL600e/610e/610e-PS/610e-S Service Manual, P/N 59271602...
  • Page 222 OL600 e /OL610 e /OL610 e- PS/OL610 e- S Service Manual Part Number 59271602 Printed in the USA...

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