Table of Contents
Advertisement
ENGINE DISASSEMBLY / ASSEMBLY
Engine Specific Fastener Torque Specifications
Component
Water Pump Cover
Engine Coolant Outlet Manifold
Engine Coolant Outlet Manifold Plug
Turbocharger Coolant Return Banjo
Bolt
Expansion Tank Fasteners
Engine Coolant Outlet Manifold - - to - -
Expansion Tank Nozzle
Turbocharger / Intercooler Specific Fastener Torque Specifications
Component
Segments
Compressor Housing Clamping Lugs
Oil Return Flange
Turbocharger Lower Crankcase
Bracket
Turbocharger Bracket - - to - - Manifold
Wastegate Actuator Locknut
Wastegate Bracket - - to - - Manifold
Wastegate - - to - - Bracket
Actuator Arm - - to - - Lever
Intercooler Cover
Intercooler Mounting Fasteners
Intake Manifold Specific Fastener Torque Specifications
Component
Airbox / Screen Arrestor Fastener
Manifold - - to - - Lower Bracket
Manifold - - to - - Cylinder Head
Lower Bracket - - to - - Lower Crankcase
Manifold Drain Fitting
Alternator Assembly Specific Fastener Torque Specifications
Component
Magnet Rotor Fastener
Cable Clamp
Sprague Clutch
Stator Fasteners
Stator Cover
Regulator Fasteners
4.4
FT. LBS.
Nm
7
10
7
10
7
10
7
10
7
10
FT. LBS.
Nm
7
10
7
10
7
10
17
24
17
24
7
10
7
10
7
10
7
10
6
9
7
10
FT. LBS.
Nm
6
9
7
10
13
18
7
10
22
30
11
15
FT. LBS.
Nm
73
100
3
4
7
10
7
10
7
10
7
10
Notes
Loctite 577
Notes
Notes
Loctite 603
Notes
Loctite 272
Loctite 272
2004 Four Stroke PWC Service Manual
Fastener(s)
M6 x 20
M6 x 30
M6 x 35
M6 x 20
M6 x 20
Fastener(s)
M6 x 16
M6 x 12
M6 x 16
M8 x 40
M8 x 50
Torx E8
M6
M6 x 20
M6 x 20
M6 x 35
Fastener(s)
M6 x 20
M6 x 25
M8 x 60
M6 x 30
M8 x 30
Fastener(s)
M12 x 90
M4 x 6
M6 x 16
M6 x 35
M6 x 20
M6 x 25
M6 x 65
M6 x 30
Advertisement
Chapters
Table of Contents
Troubleshooting
