ENGINE DISASSEMBLY / ASSEMBLY
Timing Chain Installation
8. Wrap the chain around the camshaft sprocket.
9. While firmly holding the chain against the
camshaft sprocket, remove the stuffer, and wrap
the chain around the balance shaft sprocket and
under the crankcase support member.
NOTE: The hooked- -end of the Timing Chain
Hook / Stuffer Tool will simplify pulling the
chain around the sprocket.
10. Carefully drop the chain UNDERNEATH the
crankshaft and around the chain guide.
NOTE: Do not drop the chain around the OUT-
SIDE of the crankshaft. When performed prop-
erly, the chain should drop easily through the
engine and protrude from the cylinder head.
2004 Four Stroke PWC Service Manual
4.51