Pump Assembly
PUMP HOUSING
28 ft.lbs. (38 Nm)
THRU- -HULL LOCK PLATE
ASSEMBLY NOTES
Pump Housing - - To- - Hull Fasteners Torque: 28 ft.lbs. (38 Nm) Follow sequence listed on page 5.2.
Anode Fastener Torque: 25 in.lbs. (2.8 Nm)
Impeller Torque: 100 ft.lbs. (138 Nm) Apply Loctitet 242 to threads.
Tail Cone Fastener Torque: 40 in.lbs. (4.5 Nm)
Pump Mounting Bolts Torque: 1st Step: 2 ft.lbs. / 2nd Step: 14 ft.lbs. (2.7 / 19 Nm)
Steering Nozzle Fastener Torque: 14 ft.lbs. (19 Nm) Apply Loctitet 242.
Reverse Nozzle Fastener Torque: 14 ft.lbs. (19 Nm) Apply Loctitet 242.
Thru- -hull lock plate must be installed with flat against steering cable thru- -hull nut.
Apply anti- -seize to pump component mating surfaces.
Apply premium grease to o- -rings prior to assembly.
Pump assembly must be flush against hull to prevent leakage or ventilation. Apply liberal amount of marine- -grade silicone to mating surfaces.
Verify presence of o- -ring between pump stator and tail cone.
CAUTION: DO NOT ALLOW SILICONE TO ENTER WATER HOSE OR PIPE ORIFICES. SERIOUS ENGINE DAMAGE MAY OCCUR!
6.4
PROPULSION
WATER PIPE
IMPELLER
EXTENSION
ANODE
STUB SHAFT
PUMP STATOR
BEARING SPACER
STEERING NOZZLE
WEDGE
TAIL CONE
40 in.lbs. (4.5 Nm)
2004 Four Stroke PWC Service Manual
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